CN103960765A - Combined type tobacco soaking and feeding machine - Google Patents
Combined type tobacco soaking and feeding machine Download PDFInfo
- Publication number
- CN103960765A CN103960765A CN201410213744.1A CN201410213744A CN103960765A CN 103960765 A CN103960765 A CN 103960765A CN 201410213744 A CN201410213744 A CN 201410213744A CN 103960765 A CN103960765 A CN 103960765A
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- China
- Prior art keywords
- cylinder
- combined type
- leaves moisting
- cylinders
- feed roller
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- 241000208125 Nicotiana Species 0.000 title abstract description 38
- 235000002637 Nicotiana tabacum Nutrition 0.000 title abstract description 38
- 238000002791 soaking Methods 0.000 title abstract 5
- 238000005096 rolling process Methods 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 5
- 239000007788 liquid Substances 0.000 abstract description 19
- 239000012530 fluid Substances 0.000 abstract description 2
- 238000005507 spraying Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 12
- 238000000889 atomisation Methods 0.000 description 8
- 238000007599 discharging Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 210000005056 cell body Anatomy 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 2
- 241001044671 Piper tuberculatum Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Abstract
The invention discloses a combined type tobacco soaking and feeding machine. The combined type tobacco soaking and feeding machine comprises a machine frame, rollers, drive motors and a control system, and is characterized in that the rollers are two independent rollers and are arranged on the machine frame front and back; the front roller is a tobacco soaking roller; the rear roller is a feeding roller; the two rollers are connected through a vibration conveyer to form a whole; the feeding roller is internally provided with a single-medium fan-type nozzle which is connected with a single hose and is supported by a universal holder, the spraying angle of the fan-type nozzle can be adjusted by 360 degrees in the feeding roller, intervention of other fluid is reduced, the utilization rate of feed liquid is greatly improved, overflowing of the feed liquid is reduced, atomized feed liquid is formed in the feeding roller, tobacco is soaked with the atomized feed liquid completely, and the combined type tobacco soaking and feeding machine is perfect and coordinating in structure.
Description
Technical field
The present invention relates to cigarette plant equipment, especially a kind of charging process for primary processing line carries out the combined type leaves moisting charger of moist-keeping flavouring processing to tobacco leaf.
Background technology
Charging process is one important procedure on primary processing line, its Main Function is to complete the feed liquid of tobacco leaf is applied under the certain reinforced environment of control, a core content of this operation is exactly how by full and uniform being applied on tobacco leaf of sugar material having configured, thereby improves immanent structure and the organoleptic quality of tobacco leaf.What tobacco industrial enterprise was used at charging process at present is the reinforced mode of cylinder always, and this kind of mode gone through decades and be not any change.
Tradition charger is in order to be controlled at tobacco leaf under certain reinforced environment, need in reinforced, to tobacco leaf, carry out leaves moisting processing, be mainly Jia Shui, add vapour, hot blast, 4 systems of humidity discharging and work, tobacco leaf is controlled to temperature and the moisture of technological requirement, under this physics and chemistry state, tobacco leaf has good feed liquid absorption function, improves the organoleptic attribute that processes tobacco leaf.Therefore the leaves moisting function of charger is essential, but the hot air circulating system of charger and humidity discharging system can be taken away a large amount of feed liquids that contains, not only cause the waste of valuable sugar material, also make (especially humidity discharging system and hot-air system pipeline, parts) on equipment to adhere to thickness sugar material in blocks, reduce job stability and the reliability of equipment.Simultaneously, due to traditional charger employing is dual-medium nozzle, the atomization of sugar material process steam ejection need to be applied in tobacco leaf, at this moment in cylinder, can form malleation, cause a large amount of atomization sugar material to overflow, the sugar material that need to be applied on tobacco leaf can not get ensureing, is therefore badly in need of traditional charger to study and improve, and proposes good solution.Given this, domestic and international well-known cigarette machine equipment is manufactured commercial city the version of charger, Perfuming machine has been done to a large amount of research, as disclosed in Chinese patent 201110341399.6 a kind of " drum charging machine " etc., the applicant has also manufactured experimently " suspending charging machine ", " tower charger ", the variety of issue existing to solve charging process early stage.Through the analysis and research to prior art, find that in prior art, the feeding device for pipe tobacco charging process adopts direct spraying steam to heat mostly, or the hot water nozzle of employing hot compressed air injection, these structures all can cause existing in charger malleation, cause the feed liquid after atomization to be got rid of with air-flow, can not guarantee that feed liquid is absorbed completely.In addition, the feeding device of prior art all adopts dual-medium nozzle, and existence is drawn jet body and entered charger, causes atomization feed liquid excessive.
Summary of the invention
The present invention proposes a kind of combined type leaves moisting charger, and it by the improvement and bring new ideas that charger structure is carried out, improves tobacco enterprise primary processing line charging process quality to realize on the basis of existing technology, improves the object of product competitiveness.
The technical solution used in the present invention is: a kind of combined type leaves moisting charger, comprise frame, cylinder, drive motors and control system, it is characterized in that described cylinder is two independently cylinders, by front and back position, be arranged in frame, wherein front roll is leaves moisting cylinder, and back roll is for adding feed roller, and the cylinder hole of former and later two cylinders is relative, between two cylinders, by jigging conveyer, be connected to form an integral body, the inclination angle of described two cylinders is adjustable.
Described adding in feed roller, is established fan nozzle, and described fan nozzle is single medium nozzle.
The described fan nozzle of establishing in feed roller that adds adopts single flexible pipe to connect and gimbals support, and its spray angle can carry out the adjustment of 360 degree in cylinder.
Described two cylinders are driven by Rolling motor independently respectively, and Rolling motor adopts VFC.
Described leaves moisting cylinder is respectively equipped with some groups of loose harrow nails with the inwall that adds feed roller.
The outlet section of described leaves moisting cylinder is provided with stock guide.
Compared with prior art, beneficial effect of the present invention and main feature are:
1) rational in infrastructure being easy to of the present invention realized, and the original function of charger has been carried out to rational classification, two cylinders is set respectively and realizes original function.After charger cylinder one is become to two, the technological requirement of tobacco leaf does not become, and wherein leaves moisting cylinder has kept original Jia Shui, added the function of vapour, humidity discharging, hot blast four systems, and under its effect, tobacco leaf is processed to meet the reinforced tobacco leaf that reaches technological standards requiring; In the reinforced stage, add that feed roller has been got rid of original Jia Shui completely, added vapour, humidity discharging, hot blast four systems, and adopt the fan nozzle of single medium, reduce the intervention of other fluids, reinforced feed liquid utilization rate is improved greatly, reduce feed liquid excessive, in adding feed roller, form atomization feed liquid and tobacco leaf complete wetting.The machine is arranged in two cylinders in same frame, and centre is connected to form an integral body by jigging conveyer, and its inclination angle is adjustable, is the charger equipment of a kind of structure improvement, coordination.
2) nozzle adopts fan-shaped single medium nozzle, with single flexible pipe, connects and gimbals support, and its spray angle can be adjusted by 360 degree in cylinder, has increased the accuracy that feed liquid is sprayed.
3) two cylinders all adopt independently motor to drive, and motor can frequency conversion, convenient tobacco leaf flow are regulated.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the A-A sectional view of Fig. 1;
Fig. 3 is the B-B sectional view of Fig. 1;
Fig. 4 is the injection schematic diagram of fan nozzle.
Number in the figure represents respectively: 1-hinge, and 2-adds (operating) water nozzle, and 3-adds vapour nozzle, the loose harrow nail of 4-, 5-hot-air system, 6-stock guide, 7-humidity discharging system, 8-Rolling motor, 9-Moisture Meter and thermometer, 10-jigging conveyer, 11-flexible pipe, 12-tobacco leaf, 13-gimbals, 14-fan nozzle, 15-latch, 16-frame, 17-leaves moisting cylinder, 18-adds feed roller, and 19-vibrates cell body, 20-vibrates fork, 21-supporting leg, 22-atomization feed liquid.
The specific embodiment
As shown in Figure 1, combined type leaves moisting charger of the present invention comprises frame, cylinder, drive motors and control system, and it by two large links of charging process separately, form two cylinders, by front and back position, be arranged in frame 16, wherein front roll is leaves moisting cylinder 17, and back roll is for adding feed roller 18.Leaves moisting cylinder 17 plays the function of leaves moisting section at work, it is to have peeled off reinforced link from traditional charger different, and be provided with, add (operating) water nozzle 2 (water-adding system), add vapour nozzle 3 (humidification system), hot-air system 5 and humidity discharging system 7 four systemses, under the effect of this four systems, tobacco leaf is processed to meet reinforced requirement, reach the tobacco leaf of technological standards, concrete moisture and temperature are controlled and are detected by Moisture Meter and thermometer 9, according to moisture and the temperature of detected leaves moisting cylinder 17 outlet tobacco leaves, by apparatus control system to adding water, add vapour, hot blast, the large system of humidity discharging four regulates and plays a closed-loop control, for the reinforced of next step prepared.
Leaves moisting cylinder 17 is provided with independent Rolling motor 8, and this motor adopts VFC, can to drum rotation speed, make adjustment according to tobacco leaf flow.The outlet section of leaves moisting cylinder 17 is provided with stock guide 6, and the effect of stock guide 6 is that tobacco leaf is fallen on jigging conveyer 10 after cylinder tail end is taken up.The setting of stock guide 6 and barrel have certain angle, prevent from piling up in corners after cylinder discharge end tobacco leaf from falling.
Add the effect that feed roller 18 plays feeding section at work, it adopts the fan nozzle 14 of single medium, only in cylinder, applies atomization feed liquid, and other gaseous mediums are no longer provided.Add the fan nozzle 14 of establishing in feed roller 18 and adopt single flexible pipe 11 to connect and gimbals 13 supports, its spray angle can be adjusted by 360 degree in cylinder, so that tobacco leaf is carried out accurately to injection uniformly.Add feed roller 18 and driven by independent Rolling motor, can carry out frequency control.
The cylinder hole that is located at former and later two cylinders in frame 16 is relative, the port of export of leaves moisting cylinder and add between the arrival end of feed roller and be connected to form an integral body by jigging conveyer 10, this frame 16 can be carried out angle of inclination adjustment under the effect of hinge 1 and latch 15, according to manufacturing technique requirent, determine the inclination angle of cylinder, operated by rotary motion is adjustable at 3-5 degree.The tobacco leaf that machines in leaves moisting cylinder 17 through jigging conveyer 10 enter below add feed roller 18, by the Moisture Meter and the thermometer 9 that arrange on jigging conveyer 10, tobacco leaf before reinforced is carried out to strict technology controlling and process, for feeding in raw material, provide the tobacco leaf that humiture is qualified.
Leaves moisting cylinder 17 is respectively equipped with some groups of loose harrow nails 4 with the inwall that adds feed roller 18, and as shown in Figure 2, loose harrow nail 4 is uniformly distributed on cylinder cross section, and its quantity can be 6-8 group.
Fig. 3 is the B-B sectional view of Fig. 1, also be the sectional view of jigging conveyer 10, wherein the vibration fork 20 of jigging conveyer 10 be arranged on vibration cell body 19 below, in case tobacco leaf is when falling, if can not all fall on vibration cell body, just fall in the external cylinder of vibra shoot, can on jigging conveyer, not pile up.
Fig. 4 illustrates the material form that fan nozzle 14 ejects, this fan nozzle 14 is single medium nozzle, without other medium, draw spray, only by self pressure, can form the atomization feed liquid 22 of sector region, the feed liquid that it ejects need to apply sufficiently uniformly with the tobacco leaf that jigging conveyer 10 transports out, this just need to carry out suitable type selecting to the fan-shaped angle of nozzle, and the universal adjustment of fit with nozzle angle can realize good feed liquid and the combination of tobacco leaf.
Claims (6)
1. a combined type leaves moisting charger, comprise frame, cylinder, drive motors and control system, it is characterized in that described cylinder is two independently cylinders, by front and back position, be arranged in frame, wherein front roll is leaves moisting cylinder, and back roll is for adding feed roller, and the cylinder hole of former and later two cylinders is relative, between two cylinders, by jigging conveyer, be connected to form an integral body, the inclination angle of two cylinders is adjustable.
2. combined type leaves moisting charger according to claim 1, adds described in it is characterized in that in feed roller and establishes fan nozzle, and described fan nozzle is single medium nozzle.
3. combined type leaves moisting charger according to claim 2, adds the fan nozzle of establishing in feed roller and adopts single flexible pipe to connect and gimbals support described in it is characterized in that, its spray angle can carry out the adjustment of 360 degree in cylinder.
4. combined type leaves moisting charger according to claim 1, is characterized in that described two cylinders are driven by Rolling motor independently respectively, and Rolling motor adopts VFC.
5. combined type leaves moisting charger according to claim 1, is characterized in that described leaves moisting cylinder and the inwall that adds feed roller are respectively equipped with some groups of loose harrow nails.
6. combined type leaves moisting charger according to claim 1, is characterized in that the outlet section of described leaves moisting cylinder is provided with stock guide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410213744.1A CN103960765B (en) | 2014-05-19 | 2014-05-19 | A kind of combined type Ordering and casing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410213744.1A CN103960765B (en) | 2014-05-19 | 2014-05-19 | A kind of combined type Ordering and casing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103960765A true CN103960765A (en) | 2014-08-06 |
| CN103960765B CN103960765B (en) | 2015-11-18 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410213744.1A Active CN103960765B (en) | 2014-05-19 | 2014-05-19 | A kind of combined type Ordering and casing machine |
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| Country | Link |
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| CN (1) | CN103960765B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105124739A (en) * | 2015-09-06 | 2015-12-09 | 云南中烟工业有限责任公司 | Separated type tobacco loosening and uniform feeding method and device |
| CN106490668A (en) * | 2016-12-14 | 2017-03-15 | 湖北中烟工业有限责任公司 | A kind of two benches cigarette leaves and tobacco drying unit and baking silk technique |
| CN106723277A (en) * | 2016-12-30 | 2017-05-31 | 广东中烟工业有限责任公司 | A kind of essence single point injection device |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19625338A1 (en) * | 1996-06-25 | 1998-01-02 | Hollstein Gmbh Lueftungs Klima | Conditioning system for tobacco |
| CN101066158A (en) * | 2007-03-28 | 2007-11-07 | 云南昆船设计研究院 | Tobacco moistening through-flow hot blast drum method and apparatus |
| CN201046397Y (en) * | 2007-05-10 | 2008-04-16 | 云南昆船设计研究院 | Hot wind turbogrid rumble charging device |
| CN101502336A (en) * | 2009-03-18 | 2009-08-12 | 云南昆船设计研究院 | Roller equipment with sectionally independent air intake and air discharge |
| CN101554246A (en) * | 2009-05-22 | 2009-10-14 | 云南昆船设计研究院 | Tobacco leaf vacuum conditioning and charging system and method |
| CN201404806Y (en) * | 2009-03-18 | 2010-02-17 | 云南昆船设计研究院 | Sectional type roller working in subareas |
| CN203226251U (en) * | 2012-08-23 | 2013-10-09 | 昆明船舶设备集团有限公司 | Low-intensity loose moisture regaining device for tobacco bale |
| CN203828051U (en) * | 2014-05-19 | 2014-09-17 | 湖北中烟工业有限责任公司 | Combined type leaf dampening charging machine |
-
2014
- 2014-05-19 CN CN201410213744.1A patent/CN103960765B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19625338A1 (en) * | 1996-06-25 | 1998-01-02 | Hollstein Gmbh Lueftungs Klima | Conditioning system for tobacco |
| CN101066158A (en) * | 2007-03-28 | 2007-11-07 | 云南昆船设计研究院 | Tobacco moistening through-flow hot blast drum method and apparatus |
| CN201046397Y (en) * | 2007-05-10 | 2008-04-16 | 云南昆船设计研究院 | Hot wind turbogrid rumble charging device |
| CN101502336A (en) * | 2009-03-18 | 2009-08-12 | 云南昆船设计研究院 | Roller equipment with sectionally independent air intake and air discharge |
| CN201404806Y (en) * | 2009-03-18 | 2010-02-17 | 云南昆船设计研究院 | Sectional type roller working in subareas |
| CN101554246A (en) * | 2009-05-22 | 2009-10-14 | 云南昆船设计研究院 | Tobacco leaf vacuum conditioning and charging system and method |
| CN203226251U (en) * | 2012-08-23 | 2013-10-09 | 昆明船舶设备集团有限公司 | Low-intensity loose moisture regaining device for tobacco bale |
| CN203828051U (en) * | 2014-05-19 | 2014-09-17 | 湖北中烟工业有限责任公司 | Combined type leaf dampening charging machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105124739A (en) * | 2015-09-06 | 2015-12-09 | 云南中烟工业有限责任公司 | Separated type tobacco loosening and uniform feeding method and device |
| CN106490668A (en) * | 2016-12-14 | 2017-03-15 | 湖北中烟工业有限责任公司 | A kind of two benches cigarette leaves and tobacco drying unit and baking silk technique |
| CN106490668B (en) * | 2016-12-14 | 2018-07-10 | 湖北中烟工业有限责任公司 | A kind of two benches cigarette leaves and tobacco drying unit and baking silk technique |
| CN106723277A (en) * | 2016-12-30 | 2017-05-31 | 广东中烟工业有限责任公司 | A kind of essence single point injection device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103960765B (en) | 2015-11-18 |
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