CN203828047U - Roller charging machine - Google Patents
Roller charging machine Download PDFInfo
- Publication number
- CN203828047U CN203828047U CN201420253649.XU CN201420253649U CN203828047U CN 203828047 U CN203828047 U CN 203828047U CN 201420253649 U CN201420253649 U CN 201420253649U CN 203828047 U CN203828047 U CN 203828047U
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- section
- roller
- cylinder
- charging machine
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000011229 interlayer Substances 0.000 claims abstract description 17
- 238000007599 discharging Methods 0.000 claims description 13
- 238000009833 condensation Methods 0.000 claims description 12
- 230000005494 condensation Effects 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 11
- 239000004744 fabric Substances 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 7
- 239000012634 fragment Substances 0.000 claims description 4
- 239000007788 liquid Substances 0.000 abstract description 23
- 230000000694 effects Effects 0.000 abstract description 5
- 238000001035 drying Methods 0.000 abstract description 2
- 241000208125 Nicotiana Species 0.000 description 35
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 35
- 238000000034 method Methods 0.000 description 10
- 238000000889 atomisation Methods 0.000 description 8
- 239000007921 spray Substances 0.000 description 4
- 238000009736 wetting Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003872 feeding technique Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model provides a roller charging machine. The roller charging machine comprises a machine frame and a roller installed on the machine frame. The roller is driven by a roller motor arranged on the machine frame. A hinge is arranged at one end of the machine frame, a plug pin is arranged at the other end of the machine frame, and the hinge and the plug pin are matched so that the inclination angle of the roller on the machine frame can be adjusted. The roller charging machine is characterized in that the roller is divided into a leaf moistening section A, a leaf drying section B and a charging section C, a single medium nozzle is arranged in the charging section C and connected with a hose, and the hose is supported through a universal support; the roller comprises an outer circle fixing cylinder, a fastening screw fastening the outer circle fixing cylinder, an interlayer, a roller inner wall and a plurality of sheet cavities, the interlayer is arranged between the outer circle fixing cylinder and the roller inner wall, the sheet cavities are arranged on the roller inner wall at equal intervals, steam pipelines are arranged in the sheet cavities, and a condensate water pipeline is arranged in the interlayer. In addition, the roller charging machine is reasonable in structure and easy to achieve, the utilization rate of feed liquid is greatly increased, overflowing of the feed liquid is reduced, the humidification effect is fast, and the feed liquid is sprayed accurately.
Description
Technical field
The utility model relates to a kind of machine in a kind of charging process of leaf tobacco production, a kind of drum charging machine specifically.
Background technology
Charging process is one important procedure on primary processing line, its Main Function is to complete the feed liquid of tobacco leaf is applied under the certain reinforced environment of control, a core content of this operation is exactly how by full and uniform being applied on tobacco leaf of sugar material having configured, thereby improves immanent structure and the organoleptic quality of tobacco leaf.But what tobacco industrial enterprise was used at charging process at present is the reinforced mode of cylinder always, and this kind of mode gone through decades and be not any change.
Tradition charger is in order to be controlled at tobacco leaf under certain reinforced environment, need in reinforced, carry out leaves moisting processing to tobacco leaf, mainly to add water, add vapour, hot blast, 4 systems of humidity discharging to work and tobacco leaf is controlled to temperature and the moisture of technological requirement, under this physics and chemistry state, tobacco leaf has good feed liquid absorption function, improves the organoleptic attribute that processes tobacco leaf.Therefore the leaves moisting function of charger is essential, but the hot air circulating system of charger and humidity discharging system can be taken away a large amount of feed liquids that contains, not only cause the waste of valuable sugar material also to make (especially humidity discharging system and hot-air system pipeline, parts) on equipment to adhere to thickness sugar material in blocks, reduce job stability and the reliability of equipment.While is because traditional charger employing is that dual-medium nozzle need to by sugar material, through steam ejection, atomization be applied in tobacco leaf, can form malleation in cylinder this time, cause a large amount of atomization sugar material to overflow, the sugar material that need to be applied on tobacco leaf can not get ensureing, is therefore badly in need of traditional charger to research and propose good solution.
Find by the retrieval to Patents: in Zhengzhou tobacco graduate " a kind of buildup device that adapts to tobacco feeding technique " and " tobacco feeding device " two patents, all adopted direct spraying steam to heat, can cause existing in charger malleation, cause the feed liquid after atomization to be got rid of with air-flow, can not ensure that feed liquid is absorbed completely.201110341399.6 " drum charging machine " patent, still designed hot compressed air draw spray water-adding system also can affect reinforced link, cause the feed liquid after atomization to be got rid of with air-flow, can not ensure that feed liquid is absorbed completely.In addition, above-mentioned three patents all adopt dual-medium nozzle, and existence is drawn jet body and entered charger, causes atomization feed liquid excessive.
Utility model content
The utility model provides a kind of drum charging machine according to the deficiencies in the prior art, and reasonable in design being easy to realized, and is easy to control, accurately reinforced.
The technical solution of the utility model: described a kind of drum charging machine, comprise frame and rack-mounted cylinder, the Rolling motor that cylinder is provided with by frame drives, one end of described frame is provided with hinge, the other end is provided with latch, hinge and latch coordinate that to realize the angle of inclination of the cylinder in frame adjustable, it is characterized in that: described cylinder is divided into leaves moisting section A section, cured leaf section B section and feeding section C section, in described feeding section C section, be provided with single medium nozzle, single medium nozzle connects by flexible pipe, flexible pipe supports by gimbals, described cylinder comprises outer ring stationary magazine creel, the holding screw of fastening outer ring stationary magazine creel, interlayer, inner wall of rotary drum and multiple thin plates chamber, interlayer is clipped between outer ring stationary magazine creel and inner wall of rotary drum, multiple thin plates chamber is equally spaced to be arranged on inner wall of rotary drum, thin plate is provided with jet chimney in chamber, in interlayer, be provided with condensing water conduit.
The discharge end of described cylinder is provided with two-way swivel joint, two-way swivel joint one end is connected with steam port and the condensation mouth of a river, the other end is connected with rotation jet chimney and rotary condensation waterpipe accordingly, described rotation jet chimney is connected with the jet chimney in thin plate chamber, rotary condensation waterpipe is connected with the condensing water conduit in interlayer, on the jet chimney of leaves moisting section A section, be provided with dismountable steam jet, arrange and add (operating) water nozzle at leaves moisting section A section feeding mouth place.
Between described leaves moisting section A section and cured leaf section B section, be provided with the screen cloth that sifts out fragment and foreign material, screen cloth place arranges the humidity discharging pipe of discharging unnecessary gas in leaves moisting section A section.
In described feeding section C section, be also provided with harrow nail.
The angle of inclination adjustable extent of the cylinder in described frame is 3-5 degree.
The number in described thin plate chamber is 10.
Technique effect of the present utility model:
1, rational in infrastructure being easy to realized, and original charger function has been carried out to rational classification, 3 regions is set respectively and realizes original function.After charger one is become to three, the processes of tobacco leaf requires not become, but in the reinforced stage, original 4 systems (adding water, add vapour, humidity discharging, hot blast) are got rid of completely, use single medium nozzle simultaneously, reduce the intervention of other fluids, reinforced feed liquid utilization rate is improved greatly, reduce feed liquid excessive, in feeding section, form atomization feed liquid and tobacco leaf complete wetting.
2, the mode of taking to arrange jet chimney in thin plate is carried out humidification to tobacco leaf, and humidification effect is rapid, and tobacco leaf directly contacts and add steam with thin plate, takes steam flow control herein, has also saved the consumption of steam, has reduced and has used vapour cost.
3, utilize the principle replacement hot-air system that similar cut-tobacco drier thin plate is dried to control the moisture of tobacco leaf, principle is feasible, is easy to control, and has solved cleverly the difficult problem that hot-air system is set, and has reduced the excessive possibility of feed liquid.
4, nozzle adopts single flexible pipe to connect, and supports with gimbals, and its spray angle can be adjusted by 360 degree in cylinder, has increased the accuracy that feed liquid is sprayed.
Brief description of the drawings
Fig. 1 is the utility model overall structure schematic diagram;
Fig. 2 is the utility model A-A place cylinder sectional view.
Number in the figure represents respectively: 1-frame, 2-cylinder, 3-hinge, 4-latch, 5-Rolling motor, 6-two-way swivel joint, 7-steam port, 8-condensation mouth of a river, 9-rotation jet chimney, 10-rotary condensation waterpipe, 11-jet chimney, 12-condensing water conduit, 13-steam jet, 14-screen cloth, 15-humidity discharging pipe, 16-flexible pipe, 17-mono-medium nozzle, 18-gimbals, 19-harrow nail, 20-add (operating) water nozzle, 21-holding screw, 22-interlayer, 23-outer ring stationary magazine creel, 24-inner wall of rotary drum, 25-thin plate chamber.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is further illustrated:
As depicted in figs. 1 and 2, described a kind of drum charging machine, comprise frame 1 and be arranged on the cylinder 2 in frame 1, the Rolling motor 5 that cylinder 2 is provided with by frame 1 drives, one end of described frame 1 is provided with hinge 3, the other end is provided with latch 4, hinge 3 and latch 4 coordinates that to realize the angle of inclination of the cylinder 2 in frame 1 adjustable, it is characterized in that: described cylinder 2 is divided into leaves moisting section A section, cured leaf section B section and feeding section C section, in described feeding section C section, be provided with single medium nozzle 17, single medium nozzle 17 connects by flexible pipe 16, flexible pipe 16 supports by gimbals 18, described cylinder 2 comprises outer ring stationary magazine creel 23, the holding screw 21 of fastening outer ring stationary magazine creel 23, interlayer 22, inner wall of rotary drum 24 and multiple thin plates chamber 25, interlayer 22 is clipped between outer ring stationary magazine creel 23 and inner wall of rotary drum 24, multiple thin plates chamber 25 is equally spaced to be arranged on inner wall of rotary drum 24, in thin plate chamber 25, be provided with jet chimney 11, in interlayer 22, be provided with condensing water conduit 12.
The discharge end of described cylinder 2 is provided with two-way swivel joint 6, two-way swivel joint 6 one end are connected with steam port 7 and the condensation mouth of a river 8, the other end is connected with rotation jet chimney 9 and rotary condensation waterpipe 10 accordingly, described rotation jet chimney 9 is connected with the jet chimney 11 in thin plate chamber 25, rotary condensation waterpipe 10 is connected with the condensing water conduit 12 in interlayer 22, on the jet chimney 11 of leaves moisting section A section, be provided with dismountable steam jet 13, arrange and add (operating) water nozzle 20 at leaves moisting section A section feeding mouth place.
Between described leaves moisting section A section and cured leaf section B section, be provided with the screen cloth 14 that sifts out fragment and foreign material, screen cloth 14 places arrange the humidity discharging pipe 15 of discharging unnecessary gas in leaves moisting section A section.
In described feeding section C section, be also provided with harrow nail 19.
The angle of inclination adjustable extent of the cylinder 2 in described frame 1 is 3-5 degree.
The number in described thin plate chamber 25 is 10.
Whole cylinder is arranged in frame and is driven by Rolling motor, and this Rolling motor is VFC, can adjust the rotating speed of cylinder according to technological requirement.Two of frame is respectively arranged with hinge and latch, and whole like this frame just can realize the adjustment at angle of inclination, general requires its inclination angle adjustable between 3 to 5 degree according to flow and cylinder working ability.
The workflow of drum charging machine is: according to the requirement of flow and cylinder working ability, the cylinder in frame is adjusted to suitable angle, Rolling motor drives cylinder to rotate, steam pipe in the leaves moisting section A section of cylinder and the thin plate chamber of cured leaf section B section and the path of the condensate pipe in interlayer are connected by two-way swivel joint, air feed and backwater problem in the time that cylinder afterbody arranges rotation jet chimney and rotary condensation waterpipe and solves at drum rotating, raw tobacco material enters in cylinder from the charging aperture of first section leaves moisting section A section of cylinder, add (operating) water nozzle and carry out leaves moisting processing to the tobacco leaf water spray in cylinder, on jet chimney, detachable steam nozzle applies humidification steam in cylinder, due to this kind of humidification method be tobacco leaf mix process in add steam, tobacco leaf will absorb steam fully, to reach the function of quick leaves moisting, in this region, will produce malleation, by humidity discharging pipe, unnecessary gas is discharged, tobacco leaf is by screen cloth after leaves moisting section A section, and screen cloth sifts out some little fragments and foreign material between leaves moisting section A section and cured leaf section B section, ensure tobacco leaf follow-up in reinforced evenly, cured leaf section B section and leaves moisting section A section are similar, and the roller tube being made up of jet chimney and condensing water conduit dries to reach the reinforced technic index requiring to entering the wetting tobacco leaf of cured leaf section B section, plays the effect of similar hot-air system, the tobacco leaf of drying enters feeding section C section, in feeding section C section, arrange that loose harrow nail is used for that tobacco leaf is carried out to mixing fully and is convenient to implement reinforced, adopt single medium nozzle to apply feed liquid to tobacco leaf, do not increase and draw jet flow body and reduce the malleation in region, avoid the feed liquid of atomization excessive, single medium nozzle connects with flexible pipe, and gimbals support, and is convenient in cylinder the free adjustment that applies angle and carry out 360 degree to nozzle.
A kind of drum charging machine of the present utility model, rational in infrastructure being easy to realized, and original charger function has been carried out to rational classification, 3 regions is set respectively and realizes original function.After charger one is become to three, the processes of tobacco leaf requires not become, but in the reinforced stage, having got rid of 4 original systems completely (adds water, add vapour, humidity discharging, hot blast), use single medium nozzle simultaneously, reduce the intervention of other fluids, reinforced feed liquid utilization rate is improved greatly, reduce feed liquid excessive, in feeding section, form atomization feed liquid and tobacco leaf complete wetting, take the mode of arranging jet chimney in thin plate to carry out humidification to tobacco leaf, humidification effect is rapid, and tobacco leaf directly contacts and adds steam with thin plate, take steam flow control herein, also saved the consumption of steam, reduce and used vapour cost, utilize the principle replacement hot-air system that similar cut-tobacco drier thin plate is dried to control the moisture of tobacco leaf, principle is feasible, be easy to control, solve cleverly the difficult problem that hot-air system is set, reduce the excessive possibility of feed liquid, nozzle adopts single flexible pipe to connect, and support with gimbals, its spray angle can be adjusted by 360 degree in cylinder, increase the accuracy that feed liquid is sprayed.
Claims (6)
1. a drum charging machine, comprise frame (1) and be arranged on the cylinder (2) in frame (1), the Rolling motor (5) that cylinder (2) is provided with by frame (1) drives, one end of described frame (1) is provided with hinge (3), the other end is provided with latch (4), hinge (3) and latch (4) coordinate that to realize the angle of inclination of the cylinder (2) in frame (1) adjustable, it is characterized in that: described cylinder (2) is divided into leaves moisting section A section, cured leaf section B section and feeding section C section, in described feeding section C section, be provided with single medium nozzle (17), single medium nozzle (17) connects by flexible pipe (16), flexible pipe (16) supports by gimbals (18), described cylinder (2) comprises outer ring stationary magazine creel (23), the holding screw (21) of fastening outer ring stationary magazine creel (23), interlayer (22), inner wall of rotary drum (24) and multiple thin plates chamber (25), interlayer (22) is clipped between outer ring stationary magazine creel (23) and inner wall of rotary drum (24), multiple thin plates chamber (25) is equally spaced to be arranged on inner wall of rotary drum (24), in thin plate chamber (25), be provided with jet chimney (11), in interlayer (22), be provided with condensing water conduit (12).
2. a kind of drum charging machine according to claim 1, it is characterized in that: the discharge end of described cylinder (2) is provided with two-way swivel joint (6), two-way swivel joint (6) one end is connected with steam port (7) and the condensation mouth of a river (8), the other end is connected with rotation jet chimney (9) and rotary condensation waterpipe (10) accordingly, described rotation jet chimney (9) is connected with the jet chimney (11) in thin plate chamber (25), rotary condensation waterpipe (10) is connected with the condensing water conduit (12) in interlayer (22), on the jet chimney (11) of leaves moisting section A section, be provided with dismountable steam jet (13), arrange and add (operating) water nozzle (20) at leaves moisting section A section feeding mouth place.
3. a kind of drum charging machine according to claim 1, it is characterized in that: between described leaves moisting section A section and cured leaf section B section, be provided with the screen cloth (14) that sifts out fragment and foreign material, screen cloth (14) locates to arrange the humidity discharging pipe (15) of discharging unnecessary gas in leaves moisting section A section.
4. a kind of drum charging machine according to claim 1, is characterized in that: in described feeding section C section, be also provided with harrow nail (19).
5. a kind of drum charging machine according to claim 1, is characterized in that: the angle of inclination adjustable extent of the cylinder (2) in described frame (1) is 3-5 degree.
6. a kind of drum charging machine according to claim 1, is characterized in that: the number in described thin plate chamber (25) is 10.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420253649.XU CN203828047U (en) | 2014-05-19 | 2014-05-19 | Roller charging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420253649.XU CN203828047U (en) | 2014-05-19 | 2014-05-19 | Roller charging machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203828047U true CN203828047U (en) | 2014-09-17 |
Family
ID=51505952
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420253649.XU Withdrawn - After Issue CN203828047U (en) | 2014-05-19 | 2014-05-19 | Roller charging machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203828047U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103976463A (en) * | 2014-05-19 | 2014-08-13 | 湖北中烟工业有限责任公司 | Roller charging machine |
| CN106723261A (en) * | 2017-01-25 | 2017-05-31 | 广西中烟工业有限责任公司 | The control technique and its system of a kind of leaf temperature moisture |
-
2014
- 2014-05-19 CN CN201420253649.XU patent/CN203828047U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103976463A (en) * | 2014-05-19 | 2014-08-13 | 湖北中烟工业有限责任公司 | Roller charging machine |
| CN103976463B (en) * | 2014-05-19 | 2015-09-30 | 湖北中烟工业有限责任公司 | A kind of drum charging machine |
| CN106723261A (en) * | 2017-01-25 | 2017-05-31 | 广西中烟工业有限责任公司 | The control technique and its system of a kind of leaf temperature moisture |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140917 Effective date of abandoning: 20150930 |
|
| RGAV | Abandon patent right to avoid regrant |