CN203159817U - Polyester cotton high-F double-layer cloth - Google Patents
Polyester cotton high-F double-layer cloth Download PDFInfo
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- CN203159817U CN203159817U CN201320020335.0U CN201320020335U CN203159817U CN 203159817 U CN203159817 U CN 203159817U CN 201320020335 U CN201320020335 U CN 201320020335U CN 203159817 U CN203159817 U CN 203159817U
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Abstract
Provided is polyester cotton high-F double-layer cloth. Best combed cotton 9.7tex compact yarn is adopted as warp yarn, fine denier polyester fiber 288F 16.7tex+4.4tex spandex wrap yarn is adopted as weft yarn, and weft backed weave (cassimere twill and eight pieces of irregular filling satin) formed by different basic weave is texturally adopted. The warp density of the warp yarn is 787.4/cm, and the weft density of weft yarn is 531.5/cm. The producing method of the polyester cotton high-F double-layer cloth is characterized by comprising the following steps that the warp yarn is weaved, rolled and tested with the weft yarn after beaming, slashing and denting. The polyester cotton high-F double-layer cloth is the first choice of high-end customers inland, is good in market prospect and has a high rate of return.
Description
Technical field
The invention relates to textile garment fabric field, is specifically related to the high F layer cloth of a kind of polyester-cotton blend.
Background technology
According to market demands and business circumstance: 1. along with the influence of international financial crisis, the export volume atrophy, many textile enterprise turn to the domestic market to emphasis, have accelerated the keen competition of domestic market.2. living standards of the people improve, and are more and more higher to the textiles demand, and we need at lifting means simultaneously thus, take full advantage of the equipment advantage, walk the scientific and technical innovation road, with develop new product, new varieties replies market, strengthen enterprise competitiveness, make enterprise in adverse circumstance, obtain developing in a healthy way.3. encourage to advocate direction of industry according to country, need to adopt sophisticated equipment technology and new material to reach product up-gradation, enterprise transformation.
Along with living standards of the people improve, obvious especially to the personalization of clothes, fashion-orientation and comfortable demand, based on this understanding, we need to make the cloth of the good and production process energy-conserving and environment-protective of serviceability behind ready-made clothes product structure design novelty, the ready-made clothes.
Summary of the invention
The invention technical problem to be solved is: provide a kind of can reaching simultaneously to make the good and high F layer cloth of a kind of polyester-cotton blend production process energy-conserving and environment-protective requirement of serviceability behind ready-made clothes product structure design novelty, the ready-made clothes.
The technical solution of the invention: the high F layer cloth of a kind of polyester-cotton blend, it is characterized in that, warp thread adopts the combed cotton 9.7tex compact spinning of complying with one's wishes, weft yarn adopts fine count fiber to wash the spandex wrap yarn of the 16.7tex+4.4tex of 288F, and the latitude two-fold (cassimere twill and eight pieces of irregular filling satins) that tissue adopts different basic organizations to constitute namely adopts by cassimere twill and eight pieces of latitude two-folds that irregular satin weave constitutes.Described warp thread through close be 787.4/10 centimetres, described weft yarn filling density is 531.5/10 centimetres.
The production method of the high F layer cloth of described polyester-cotton blend is characterized in that, may further comprise the steps: warp thread is weaved, is rolled up and test with weft yarn again after warping, sizing, denting;
In 750, end breakage is in hundred of 0.3/myriametres through the control of spindle nose part for warping during described warping, and the speed of a motor vehicle is 600 meters/minute.In addition, require good through the axle moulding, control both sides limit, every limit yarn with identical through the distance of reel sheet;
Described sizing operation employing is singly soaked, list is pressed, bilateral is pressed, high concentration, low squeezing pressure, low viscous technology; The tension force control less than normal in unwinding district, feeding district, wet district during starching; Suitably improve the rate of sizing; Preferred formula of size, the concrete formulation weight of slurries is such as following: TE-S slurry: 25, RZ-205A:35 is produced in Changzhou, low sticking acetate starch 40, acrylic acid 10, wax disk(-sc) 4, after adding water, through mashing off, the 40 fen time of vexed slurry, vexed slurry temperature is 115 degrees centigrade, and furnishing solid content 10.9%, the water number viscosity in the time of 4.3 seconds 5.8 ± 0.1 seconds, pH value 7, volume are 900 liters slurries.The sizing operation is driven smoothly, no leasing difficulty and hit the dent situation, behind the last machine cloth machine warp-wise broken end in 15 times/sky, broadwise breaks end in 60 times/sky, average efficiency is about 90%.
Described weaving process: adopt high elasticity and high density reed; Reduce cloth cover broken end and fault; Weaving process adopts hightension, big shake, little opening, air pressure rationally and selvedge technology, adjusting brown frame height is: 1-8 page or leaf 138-142 millimeter, 144 millimeters of 9-12 pages or leaves, reduce broken end and looped weft, weaving process has been adopted opening in advance, closed late, air pressure is: main burner pressure 3.0 kg/cm 2, auxiliary jet pressure 3.2 kg/cm 2; 24.4 millimeters of wide selvedges are arranged, come supports fabrics, reduce float such as looped weft: adopt the manual induction debugging of air gauge and experienced maintenance master worker; Slitter edge increases frictional force with 8 of cotten strand threads, reduces looped weft.Guarantee weaving tension, reduce the back rest and warp stop frame height, reduce back rest aequum;
The temperature in control workshop is 23-27 degree centigrade in the weaving process, and relative humidity is 75-80%;
When described volume was tested, cropping the special messenger fell, and two are used the adhesive tape edge sealing; Check two people special messengers volume to test, and two are pasted with adhesive tape.
" the high F layer cloth of polyester-cotton blend " of development is a desirable high-grade fabric, is the first-selected product of domestic high-end customer, and market prospects are good, have return rate preferably.
Description of drawings
Accompanying drawing 1 is the invention product organization chart;
Annotate: warp thread is that combed cotton closely spins 9.7tex, and weft yarn is 16.7tex (288F)+4.4tex
●: the expression warp thread floats on the weft yarn blank: the expression fill yarns float is on warp thread.
The specific embodiment
Embodiment
1, design considerations
1. the direction of industry advocated of country, 2. along with the raising of living standards of the people, according to personalization, the demand of fashion-orientation and the fashion trend of domestic market, our warp thread adopts the combed cotton 9.7tex compact spinning of complying with one's wishes, and weft yarn adopts fine count fiber to wash 16.7tex(288F)+the spandex wrap yarn of 4.4tex.In conjunction with double-layered structure, total tightness degree reaches 98.4%, cloth cover even clean, sense of touch is level and smooth, owing to added and washed 16.7tex(288F)+the 4.4tex fibre in differentiation, characteristics such as fabric had both kept wash powerful good, well-pressed, easily weaves, cost performance height, have again the quality softness, smooth, obvolvent good, fabric is very fine, warmth retention property good, unique color and luster is arranged, good and cheap, it is a comfortable, generous, well-pressed, high-grade garment material, be the leisure fabric of fashion beauty's first-selection, product price ratio height is subjected to domestic and international travelling trader's favor deeply.
2, innovative technology
The a sizing: the employing of sizing operation is singly soaked, list is pressed, bilateral is pressed, high concentration, low squeezing pressure, low viscous technology, preferably formula of size.
B is in the reed selection: select high density reed, high elasticity for use, reduce cloth cover broken end and fault, guarantee that the cloth cover lines is clear and quality is full.
C is on weaving process: adopt hightension, big shake, little opening, air pressure rationally and selvedge technology, rationally adjust brown frame height, reduce broken end and looped weft, improve loom efficiency, cut down the consumption of energy.
D keeps rational workshop moisture temperature, and namely temperature is 23-27 degree centigrade, and relative humidity is 75-80%.
Design concept
1. the double-layered structure that adopts different basic organizations to constitute, the fibre in differentiation that broadwise adopts country to encourage is that (288F refers to that this rhizoid of 16.7tex is made up of 288 fubrils for the 16.7tex (288F) of raw material, be that fine count fiber constitutes, 288F is exactly high F)+4.4tex spandex wrap yarn.Existing brute force is good, easily weave, have again that fabric is very fine, warmth retention property good, soft, advantages such as special gloss are arranged.
2. adopt high density, high elasticity reed.
3. weave hightension, early opening, closed late.
4. adopt specific humiture, namely temperature is 23-27 degree centigrade, and relative humidity is 75-80%, creates and well weaves environment.
Method
1, choices of raw materials, in strict accordance with national standard, warp-wise select for use Chongqing to comply with one's wishes combed cotton 9.7tex compact spinning that group import equipment import U.S. long-staple cotton produces guarantees that warp thread does not have cotton knot, colourless silk, powerful good, bar is done even.It is the spandex wrap yarn of raw material that weft yarn adopts the fine count fiber of washing 16.7tex (288F)+4.4tex, quality uniqueness, with resilience again.
Problems such as 2, sizing is key point and the difficult point of this product, guarantees that sizing quality is stable, improves a high warp sizing quality, solves through the filling density height, and tightness is big, and the powerful absolute value of warp thread is less than normal, reduce sticking and and weave in the warp-wise fault, to satisfy requirements of weaving process.
3, improve loom efficiency, this product thread count is big, arranges closely between yarn and the yarn, and adopts 8 pages of comprehensive double-layered structures, and it is unclear to weave opening, easily produces adhesion, brittle failure.Wash 16.7tex (288F)+4.4tex spandex wrap yarn, relative friction forces is little, easily produce float such as looped weft.Therefore, necessary appropriate design cloth machine technology is ensured the quality of products, and reduces the generation of defective cloth.
Technological process: warp thread is weaved, is rolled up and test with weft yarn again after warping, sizing, denting; It is warp thread → warping → sizing → denting (tying-in) → weave → inspecting and winding machine → dispatch from the factory
Weft yarn → ↑
Below be each master operation technical measures:
Warping technology: because warp thread is the spinning of combed cotton 9.7tex precision, guarantee that warping tension force is little and even, good through the axle moulding, warping is controlled in 750 through spindle nose part, end breakage rate suitably reduces the speed of a motor vehicle (about 600 meters/minute) in hundred of 0.3/myriametres, rationally control limit, both sides yarn with through the distance of reel sheet, prevent from sizing, occurring through axle pine yarn, phenomenons such as broken end.
Slashing technique: slashing technique is a difficulty of this product because the accurate spinning of combed cotton 9.7tex, absolute powerful low, through the filling density height, easy broken end.The employing of sizing operation is singly soaked, list is pressed, bilateral is pressed, high concentration, low squeezing pressure, low viscous technology, preferably formula of size.Respectively distinguishing tension force (unwinding, feeding, wet district) during starching should control less than normal.Suitably improve the rate of sizing, reduce elongation.Reach and paste the volt filoplume, strengthen anti-attrition, protect the purpose of stretching, consider to make high sley yarn leasing easily and guarantee that enough rate of sizings and brittle failure will lack, one, must reduce slurry viscosity, and keep slurries stable within a certain period of time, two, energy-conserving and environment-protective need.Therefore, at first need select low viscous slurry, and want environment-friendly type, its less important ratio of handling sizing infiltration and coating well improves cloth machine opening sharpness.In addition, must select the good slurry of pliability, add the TE-S slurry of an amount of environmental protection, under the situation that the warp thread brute force is reduced, guarantee to have enough tension force spaces.Use high dense low sticking principle starching, make slurry fluidity good, the serous coat softness, filoplume pastes volt, adopts low pressure during starching, and maceration and lining are laid equal stress on, and both reasonable combination improve yarn strength, reach the effect that enhancing, anti-attrition, guarantor are stretched.The concrete prescription of slurries is as follows: TE-S slurry: 25 kilograms, the RZ-205A:35 kilogram is produced in Changzhou, 4 kilograms of 40 kilograms of acetate starchs (low sticking), 10 kilograms of wax disk(-sc)s of acrylic acid, after adding water, through mashing off, the 40 fen time of vexed slurry, vexed slurry temperature is 115 degrees centigrade, furnishing solid content 10.9%, viscosity 5.8 ± 0.1(water number 4.3) second, pH value 7, the volume of sizing mixing is 900 liters slurries.The sizing operation is driven smoothly, no leasing difficulty and hit the dent situation, behind the last machine cloth machine warp-wise broken end in 15 times/sky, broadwise breaks end in 60 times/sky, average efficiency is about 90%.
Weaving process: also be one of difficult point, will guarantee on the layer cloth quality that cloth cover is neat and well spaced, fine and smooth, full.In the reed selection: select high density reed, high elasticity for use, reduce cloth cover broken end and fault, guarantee that the cloth cover lines is clear and quality is full.
On weaving process: adopt hightension, big shake, little opening, air pressure rationally and selvedge technology, (gait: 99 10 10 slitter edges 11 12 are organized on ground tissue 12345678, limit rationally to adjust brown frame height.Heald frame height 1-8 page or leaf is the 138-142 millimeter, and the 9-12 page or leaf is 144 millimeters), reduce broken end and looped weft, improve loom efficiency, cut down the consumption of energy.
On reed is selected for use (material), adopt high elasticity and high density porter, because through the filling density height, tightness is big, last gate fabric width and characteristics such as elastic force, opening frequency height are arranged has adopted opening in advance, closure late to weaving process.Because it is the spandex wrap yarn of raw material that weft yarn is washed the fine count fiber of 16.7tex (288F)+4.4tex, last gate fabric width, the air pressure instability, many through, weft breakage, occur looped weft etc. easily and knit Shared-with, 3.2 kg/cm 2) and 24.4 millimeters of wide selvedges (porter 100 ﹟ are arranged so must guarantee to have enough and stablize rational air pressure (main burner pressure: 3.0 kg/cm 2, auxiliary jet pressure:, limit yarn radical 240 * 2, every dent penetrates number: the ground tissue: 4/reed, 5/reed of limit tissue) come supports fabrics, reduce float such as looped weft.Concrete debugging: adopt the manual induction debugging of air gauge and experienced maintenance master worker.Slitter edge increases frictional force with 8 of cotten strand threads, reduces looped weft.Guarantee weaving tension, reduce the back rest and warp stop frame height, reduce back rest aequum.
Wrinkling management, 1. the cropping special messenger falls, and two are used the adhesive tape edge sealing.2. check two people special messengers volume to test, and two pasted with adhesive tape, guarantee no wrinkling.
Relevant process conditions are:
Denting: 217.3 centimetres of reed widths, porter 100 ﹟, limit yarn radical 240 * 2, every dent penetrates number: the ground tissue: 4/reed, 5/reed of limit tissue, gait: 99 10 10 slitter edges 11 12 are organized on ground tissue 12345678, limit.Heald frame height 1-8 page or leaf is the 138-142 millimeter, 144 millimeters of 9-12 pages or leaves.Main burner pressure: 3.0 kg/cm 2, auxiliary jet pressure: 3.2 kg/cm 2.
3, main result
⑴ basic parameter and basic mechanical design feature
Warp thread: combed cotton 9.7tex precision is spun
Weft yarn: wash 16.7tex(288F)+4.4tex
Through close: 787.4/10 centimetres filling densities: 531.5/10 centimetres
Last machine fabric width: 217.3 centimetres of fabric tissues: (cassimere twill and eight pieces of irregular filling satins) latitude two-fold
Fabric compactness: warp-wise 90.7 broadwises 83.3 total tightness degrees 98.4
Ultimate strength: warp-wise: 794.3 Niu Weixiang: 591.6 Ns
⑵ product advance
The advantage that kept wash powerful good, well-pressed, does not crease easily has overcome Boardy Feeling again, wears airtight, uncomfortable shortcoming.Make the fabric texture softness produced, good springiness, smooth, obvolvent good, fabric is very fine, warmth retention property good, unique color and luster is arranged, and is good and cheap.Comfortable and easy to wear, be desirable autumn and winter garment material.
⑶ domestic like product technical merit analysis relatively
It is main that the main fabric of domestic layer cloth mostly is basic organization of the same race double-layered structure, and stereoeffect and reflecting feel are general.The latitude two-fold (cassimere twill and eight pieces of irregular filling satins) that the high F double-layer fabric of polyester-cotton blend adopts different basic organizations to constitute organizationally namely adopts by cassimere twill and eight pieces of latitude two-folds that irregular satin weave constitutes, thread count is big, door fabric width, good springiness, the production difficulty is big, belongs to the prostatitis of present domestic like product.
⑷ product originality
Fabric tissue is the latitude two-fold that differs of tissue in the table, and total tightness degree reaches 98.4%, and fabric is very fine, warmth retention property good, special gloss etc. is arranged.
The principle of employing new technology, the new technology design, direction of industry, the low-carbon (LC) high-quality direction advocated to country march, for enterprise creates better benefit.Main achievement is embodied in:
This product is a high-grade stylish garment fabric, especially is fit to women's dress.To expand export for China's textiles substitutes import, a new road has been created in suitable competition in the international market.
Economic benefit forecast: by 20 air-jet loom productions of annual, output can reach 144 myriametres, can generate profit 2,600,000 yuan, 1,100,000 yuan of taxes.
Claims (2)
1. high F layer cloth of polyester-cotton blend, it is characterized in that, warp thread adopts combed cotton 9.7tex compact spinning, and weft yarn adopts fine count fiber to wash the spandex wrap yarn of the 16.7tex+4.4tex of 288F, and tissue adopts by cassimere twill and eight pieces of latitude two-folds that irregular filling satin constitutes.
2. the high F layer cloth of a kind of polyester-cotton blend of claim 1 is characterized in that, described warp thread through close be 787.4/10 centimetres, described weft yarn filling density is 531.5/10 centimetres.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201320020335.0U CN203159817U (en) | 2013-01-15 | 2013-01-15 | Polyester cotton high-F double-layer cloth |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320020335.0U CN203159817U (en) | 2013-01-15 | 2013-01-15 | Polyester cotton high-F double-layer cloth |
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| CN203159817U true CN203159817U (en) | 2013-08-28 |
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| CN201320020335.0U Expired - Lifetime CN203159817U (en) | 2013-01-15 | 2013-01-15 | Polyester cotton high-F double-layer cloth |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103451815A (en) * | 2013-08-29 | 2013-12-18 | 浙江立马云山纺织股份有限公司 | Cotton polyester-interwoven high-grade super-elasticity double-layer fabric and processing technique thereof |
| CN103774327A (en) * | 2014-01-26 | 2014-05-07 | 丹阳市丹祈鱼跃纺织有限公司 | Preparation method of high-density fine-denier double-surface double-layer PFY (Polyester Filament Yarn) fabric |
| CN103806184A (en) * | 2014-02-13 | 2014-05-21 | 浙江祥嘉纺织有限公司 | Tencel warp and weft bidirectional slubbed fabric and production method thereof |
| CN109208144A (en) * | 2017-07-05 | 2019-01-15 | 上海水星家用纺织品股份有限公司 | A kind of cotton based on burn-out printing method washs two-layer fabric |
-
2013
- 2013-01-15 CN CN201320020335.0U patent/CN203159817U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103451815A (en) * | 2013-08-29 | 2013-12-18 | 浙江立马云山纺织股份有限公司 | Cotton polyester-interwoven high-grade super-elasticity double-layer fabric and processing technique thereof |
| CN103774327A (en) * | 2014-01-26 | 2014-05-07 | 丹阳市丹祈鱼跃纺织有限公司 | Preparation method of high-density fine-denier double-surface double-layer PFY (Polyester Filament Yarn) fabric |
| CN103806184A (en) * | 2014-02-13 | 2014-05-21 | 浙江祥嘉纺织有限公司 | Tencel warp and weft bidirectional slubbed fabric and production method thereof |
| CN109208144A (en) * | 2017-07-05 | 2019-01-15 | 上海水星家用纺织品股份有限公司 | A kind of cotton based on burn-out printing method washs two-layer fabric |
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Granted publication date: 20130828 |