CN103966720A - High-count high-density cotton-nylon double-layer cloth and weaving process thereof - Google Patents
High-count high-density cotton-nylon double-layer cloth and weaving process thereof Download PDFInfo
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- CN103966720A CN103966720A CN201310044759.5A CN201310044759A CN103966720A CN 103966720 A CN103966720 A CN 103966720A CN 201310044759 A CN201310044759 A CN 201310044759A CN 103966720 A CN103966720 A CN 103966720A
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Abstract
The invention relates to high-count high-density cotton-nylon double-layer cloth and a weaving process thereof. Warps are made with high-count combed all-cotton 9.7tex compact-spun yarns; wefts are made with all-cotton 58.3tex-7.8tex covered spandex yarns and 4.4tex-2.2tex nylon filament spandex covered yarns, and 11.1tex-4.4tex nylon filament spandex covered yarns according to the ratio of 1:1:1, in a weft-backed weave structure of 2/2 twill and eight irregular stains. The components and ratio of environment-friendly size which has good mobility, soft coat and fitting hairs is adopted for sizing in weaving; low pressure, maceration and coating are balanced for sizing; accordingly, yarn strength increase, friction decrease and elongation retention are achieved, and leasing difficulty and dent impact are avoided. a high-elastic reed is used in weaving, a loom is controlled to open in advance and close late, stable and reasonable pressure and weaving pressure are provided, the height of a back rest and a drop rack is decreased, balance of the back rest is decreased, weaving defects are fewer, filaments of different specifications are added to the weft-wise front, all-cotton spandex covered yarns are added to the weft-wise rear, and the double-layer weave is constructed with different basic weaves. The high-count high-density cotton-nylon double-layer cloth has the advantages that the cloth cover is thick and elegant with cross bands hidden in the diagonal direction, the cloth is more three dimensional, free of wrinkle and hair and comfortable to wear and is elastic, weaving machines are more efficient, and energy consumption is low.
Description
Technical field
The invention belongs to textile technology field, be specifically related to a kind of high-count and high-density cotton brocade layer cloth and weaving process.
Background technology
A kind of weaving process of layer cloth textile product forms.From the feature of fabric, that is, two blocks of clothes are directly woven in together, between two fabrics, can separate, and also can link together.Institutional framework can be that positive and negative is all tabby, can be also front twill reverse side plain weave, can be again positive figured texture weave reverse side twill or plain weave or figured texture weave.In the time weaving early stage, adopt the techniques such as different raw materials, yarn count, color, tissue arrangement, the layer cloth feature weaving is different, and what have is very soft, frivolous, ventilative, for bady's diaper, Dribble towel or conventional garment material; What have is also very thick and heavy, elegant, as the particularity fabric of daytime dress fabric or fashion.Layer cloth on domestic market is mainly taking the specification of two kinds of kind yarn counts as main, and it is main that fabric mostly is basic organization of the same race double-layered structure, there is no stereoeffect and reflecting feel.
Summary of the invention
The object of this invention is to provide a kind of third dimension strong, oblique in implicit horizontal stripe, wrinkle resistant, phozy, resilient high-count and high-density cotton brocade layer cloth.
Another object of the present invention is to provide a kind of environmental protection, knit neat and well spaced, fine and smooth, the full third dimension of Shared-with cloth cover few, that weave strong, oblique in the high-count and high-density cotton brocade layer cloth weaving process of implicit horizontal stripe.
The technical scheme that realizes the object of the invention is: selecting warp thread is a high combing cotton 9.7tex compact spinning, weft yarn is textile 58.3tex+7.8 tex and 4.4tex+2.2tex chinlon filament and the 11.1tex+4.4tex chinlon filament proportional arrangement with 1:1:1, and the filling-backed weave structure that adds eight pieces of irregular satin weaves with cassimere twill is weaved;
In above-mentioned through close can be 689.0/10 centimetres, filling density can be 531.5/10 centimetres;
Above-mentioned middle fabric compactness warp-wise can be 79.5%, and broadwise can be 98.7%, and total tightness degree can be 99.7%; Ultimate strength warp-wise can be 640.1 Ns, and broadwise can be 903.3 Ns;
And the weaving process of above-mentioned high-count and high-density cotton brocade layer cloth, order is warp thread, warping, sizing, pass, add weft yarn enters loom and weaves, control mode in concrete operation:
In warping process: 600 ms/min of the speed of a motor vehicle, warping head part 748 × 20,16000 meters of warped lengths, tension rail is opened 3 seconds time delay, and tension force yarn gripper is opened and is postponed 2 seconds, 3 millimeters of tension rail positions, 0.62 kilogram/cubic decimeter of rolling density;
In sizing operation: the rate of sizing 15.5 ± 0.3%, percentage elongation 0.2%, regain 7.2%, the wet district 110 of drying room temperature is spent, dry district 100 is spent, the sizing speed of a motor vehicle: 70 ms/min, each section of tension force: 560 Ns of unwindings feed 200 Ns, dry 2300 Ns of the strands of distinguishing, reel 3800 Ns, press 3950 Ns, yarn, 14,000 Ns of fast squeezing pressures, 22,000 Ns of slurry groove temperatures of two-speed squeezing pressure, 93 ± 1 degree;
Denting in denting operation: 216.3 centimetres of reed widths, porter 70 ﹟, every dent penetrates number: 5/reed of ground tissue, 6/reed of limit tissue, gait: ground tissue 12345678, limit tissue 99 10 10 slitter edges 11 12;
In loom operation, loom adopts hightension, little opening, 600 revs/min of speed, 300 kilograms of warp tensions, relative humidity 78%, 270 ° of heald level times, 0.11 meter of output per minute, back beam height 0, warp stop frame height-1, heald frame height 1-8 page 138-142 millimeter, 144 millimeters of 9-10-11-12 pages
(1) 58.3tex+7.8 tex (2) 4.4tex+2.2tex (3) 11.1tex+4.4tex
Electromagnetic needle (°) 100 100 100
To-Tw （°） 60-230 80-230 80-220
Main burner (°) 110-170 110-170 105-160
Series connection: (°) 115-160 115-160 110-160
Scissors: (°) 25-55 25-55 25-55
Cut latitude blowing (°) 10-50 10-55 10-55
Secondary spray: (°) < 1 >. 85-125 105-155 105-150
〈2〉. 115-165 125-165 125-165
〈3〉. 135-175 135-175 135-180
〈4〉. 143-193 143-193 140-220
〈5〉. 159-225 159-225 150-250
〈6〉. 170-250 170-250 160-260
〈7〉. 183-295 183-295 170-290
〈8〉. 195-330 195-330 185-330
Draw jet: (°) 230-330 230-330 230-330
Auxiliary jet exhaust: (°) 300-360 300-360 300-360
Main burner pressure: (kg/cm2) 2.5 3.0 3.0
Auxiliary jet pressure: (kg/cm2) 3.0 3.2 3.2;
In above-mentioned operation, starching adopts high concentration, low squeezing pressure, low viscous technique, and formula of size weight portion is counted 25 kilograms of TE-S,
205mB25 kilogram, 50 kilograms of low sticky acetate starchs, 10 kilograms, acrylic acid, 4 kilograms of wax disk(-sc)s, 900 liters of the volumes of sizing mixing, 40 points of vexed slurry times, solid content 10.4% viscosity 6.5 ± 0.1(water number 4.7) second, 115 DEG C of vexed slurry temperature, pH value 7.
High-count and high-density cotton brocade layer cloth of the present invention, the double-layered structure that adopts different basic organizations to form, broadwise front adds two kinds of different size long filaments and the textile spandex covered yarn of reverse side, implicit horizontal stripe during cloth cover is thick and heavy, elegant, oblique, more there is third dimension, and wrinkle resistant, phozy, comfortable and easy to wear flexible.
High-count and high-density cotton brocade layer cloth weaving process of the present invention, starching is used the principle of high dense, low sticky, low pressure, employing makes slurry fluidity good, serous coat softness, filoplume pastes environment-friendly type slurry composition and the proportioning of volt, adopts low pressure when starching, maceration and coating are laid equal stress on, both reasonable combination, reach the effect that raising yarn strength and anti-attrition, guarantor stretch, and avoid leasing difficulty and hit dent; Weave and adopt high elasticity reed, loom control shifts to an earlier date opening, closed late, coupling is stablized rational air pressure, weaving tension, reduces the back rest and warp stop frame height, reduces back rest aequum, few through, weft breakage, reduce and knitted Shared-with, ensure that the cloth cover weaving implies horizontal stripe in neat and well spaced, fine and smooth, full, oblique, more there is third dimension, and wrinkle resistant, phozy, comfortable and easy to wear flexible, processing parameter matching is reasonable, loom efficiency is high, and energy consumption is low.
Brief description of the drawings
Fig. 1 is the organization chart of the embodiment of the present invention
Fig. 2 is the warp cross section figure of the embodiment of the present invention
Fig. 3 is the broadwise sectional view of the embodiment of the present invention.
Detailed description of the invention
Below by following examples, the invention will be further described, and it will contribute to understand the present invention, but do not limit content of the present invention.
embodiment mono-domestic layer cloth is mainly taking the specification of 2 kinds of yarn counts as main, and it is main that fabric mostly is basic organization of the same race double-layered structure, there is no stereoeffect and reflecting feel.
A kind of high-count and high-density cotton brocade layer cloth of the present invention, as shown in Fig. 2 to 3, warp thread used is a high combing cotton 9.7tex compact spinning, the ratio of three kinds of weft yarns is 1:1:1, it is double that institutional framework is shown in that accompanying drawing 1 is that cassimere twill adds the latitude of eight pieces of irregular satin weaves, see in accompanying drawing 1, stain represents that warp thread floats on weft yarn, and blank expression fill yarns float is on warp thread.Warp cross section is shown in accompanying drawing 2, a is that warp thread is a high combing cotton 9.7tex compact spinning, and b is that weft yarn is wherein 1. for the textile 58.3tex+7.8 tex of back weft spandex covered yarn is 2. for 3. table weft yarn 4.4tex+2.2tex chinlon filament spandex covered yarn is table weft yarn 11.1tex+4.4tex chinlon filament spandex covered yarn.Broadwise cross section sees that in accompanying drawing 3, a is warp thread, and b1 is back weft, b2 for table latitude, its through close be 689.0/10 centimetres, filling density is 531.5/10 centimetres, fabric compactness warp-wise 79.5%, broadwise 98.7%, total tightness degree 99.7%, 640.1 Ns of ultimate strength warp-wises, broadwise: 903.3 Ns.Fabric tissue intuitively sees it is that the latitude that in table, tissue differs is double, and cloth cover is neat and well spaced, and sense of touch is level and smooth, quality densification, and there is oblique and implicit horizontal stripe in front, the textile spandex covered yarn of reverse side, sucting wet air permeability is good, comfortable and easy to wear, and color and luster is beautiful generous, has very much individual character.
Weaving process specifically warp thread, bobbin, warping, sizing, pass, add that weft yarn enters that loom is weaved, perching, plaiting, repair and knit, pack, put in storage, in concrete operation:
(1) warping process: 600 ms/min of warping head parts 748 × 20 of the speed of a motor vehicle
16000 meters of tension rails of warped length are opened 3 seconds time delay
Tension force yarn gripper is opened and is postponed 3 millimeters of 2 seconds tension rail positions
0.62 kilogram/cubic decimeter of rolling density;
(2) size mixing: 25 kilograms of TE-S, 25 kilograms of 205MB, 50 kilograms of acetate starchs (low sticky), 10 kilograms, acrylic acid, 4 kilograms of wax disk(-sc)s, 900 liters of the volumes of sizing mixing, 40 points of vexed slurry times, solid content 10.4% viscosity 6.5 ± 0.1(water number 4.7) second
115 DEG C of pH values 7 of vexed slurry temperature;
(3) starching: 2000 meters of the wide 216.3 centimetres of beam of a loom length of beam of a loom axle
The rate of sizing 15.5 ± 0.3% percentage elongation 0.2% regains 7.2%
The sizing speed of a motor vehicle is spent in 110Du Gan district of the wet district of drying room temperature 100: 70 ms/min
Each section of tension force: 560 Ns of unwindings feed 200 Ns
Dry differentiation twisted 2300 Ns of 22,000 Ns of slurry groove temperatures of 3800 Ns of pressure yarn 14,000 Ns of two-speed squeezing pressures of 3950 N of one fast squeezing pressure, 93 ± 1 degree of reeling;
(4) denting: 216.3 centimetres of reed widths, porter 70 ﹟, every dent penetrates number: 5/reed of ground tissue, 6/reed of limit tissue, gait: ground tissue 12345678, limit tissue 99 10 10 slitter edges 11 12;
(5) loom: 300 kilograms of 600 revs/min of upper 216.3 centimetres of warp tensions of machine fabric width of speed
270 ° of 100 meters of/relative humidity of Cropping Length, 78% heald level times
0.11 meter of back beam height of 780 millimeters of output per minute of beam of a loom diameter: 0
12 pages 144 millimeters of warp stop frame height-1 heald frame height 1-8 page 138-142 millimeter 9-10-11
(1) 58.3tex+7.8 tex (2) 4.4tex+2.2tex (3) 11.1tex+4.4tex
Electromagnetic needle (°) 100 100 100
To-Tw （°） 60-230 80-230 80-220
Main burner (°) 110-170 110-170 105-160
Series connection: (°) 115-160 115-160 110-160
Scissors: (°) 25-55 25-55 25-55
Cut latitude blowing (°) 10-50 10-55 10-55
Secondary spray: (°) < 1 >. 85-125 105-155 105-150
〈2〉. 115-165 125-165 125-165
〈3〉. 135-175 135-175 135-180
〈4〉. 143-193 143-193 140-220
〈5〉. 159-225 159-225 150-250
〈6〉. 170-250 170-250 160-260
〈7〉. 183-295 183-295 170-290
〈8〉. 195-330 195-330 185-330
Draw jet: (°) 230-330 230-330 230-330
Auxiliary jet exhaust: (°) 300-360 300-360 300-360
Main burner pressure: (kg/cm2) 2.5 3.0 3.0
Auxiliary jet pressure: (kg/cm2) 3.0 3.2 3.2;
(6) arrange 5 ms/min of First Grade Percentage Before Cloth Repairings 90% of inspecting and winding machine speed
First grade percentage put in storage 99.98%;
(7) packaging: 49.12 kilograms of 100 meters of weight of every volume.
The double-deck double-layered structure of the high-count and high-density cotton brocade cloth of inventing, product structure design novelty, total tightness degree reaches 99.7%, cloth cover is even clean, sense of touch is level and smooth, and quality densification positive rich personalized is with hidden in tiltedly, wrinkle resistant, phozy, color and luster is beautiful generous, inside has textile spandex covered yarn, and sucting wet air permeability is good, after ready-made clothes, wearability is good, comfortable and easy to wear.Rationally, loom efficiency is high for processing parameter coupling, and energy consumption is low, meets the feature of energy-conserving and environment-protective.
Claims (9)
1. a high-count and high-density cotton brocade layer cloth, comprise warp thread and weft yarn, it is characterized in that: warp thread is a high combing cotton 9.7tex compact spinning, weft ratio is textile 58.3tex+7.8 tex spandex covered yarn and 4.4tex+2.2tex chinlon filament spandex covered yarn and the 11.1tex+4.4tex chinlon filament spandex covered yarn of 1:1:1, and it is double that institutional framework is that cassimere twill adds the latitude of eight pieces of irregular satin weaves.
2. high-count and high-density cotton brocade layer cloth according to claim 1, is characterized in that: through close 689.0/10 centimetres, and 531.5/10 centimetres of filling densities.
3. high-count and high-density cotton brocade layer cloth according to claim 1 and 2, is characterized in that: fabric compactness warp-wise 79.5%, broadwise 98.7%, total tightness degree 99.7%.
4. high-count and high-density cotton brocade layer cloth according to claim 3, is characterized in that: 640.1 Ns of ultimate strength warp-wises, 903.3 Ns of broadwises.
5. the weaving process of high-count and high-density cotton brocade layer cloth according to claim 4, warp thread, warping, sizing, denting (tying-in), add weft weaving, it is characterized in that: 600 ms/min of the warping process speed of a motor vehicle, tension rail is opened 3 seconds time delay, tension force yarn gripper is opened and is postponed 2 seconds, 3 millimeters of tension rail positions, 0.62 kilogram/cubic decimeter of rolling density.
6. the weaving process of high-count and high-density cotton brocade layer cloth according to claim 5, is characterized in that:
The rate of sizing 15.5 ± 0.3% percentage elongation 0.2% regains 7.2%
The sizing speed of a motor vehicle is spent in 110Du Gan district of the wet district of drying room temperature 100: 70 ms/min
Each section of tension force: 560 Ns of unwindings feed 200 Ns
Dry differentiation twisted 2300 Ns of 22,000 Ns of slurry groove temperatures of 3800 Ns of pressure yarn 14,000 Ns of two-speed squeezing pressures of 3950 N of one fast squeezing pressure, 93 ± 1 degree of reeling.
7. the weaving process of high-count and high-density cotton brocade layer cloth according to claim 6, it is characterized in that: denting: 216.3 centimetres of reed widths, porter 70 ﹟, every dent penetrates number: 5/reed of ground tissue, 6/reed of limit tissue, gait: ground tissue 12345678, limit tissue 99 10 10 slitter edges 11 12.
8. the weaving process of high-count and high-density cotton brocade layer cloth according to claim 7, is characterized in that: loom: 300 kilograms of 600 revs/min of upper 216.3 centimetres of warp tensions of machine fabric width of speed
270 ° of relative humidity 78% heald level times
0.11 meter of back beam height of output per minute: 0
12 pages 144 millimeters of warp stop frame height-1 heald frame height 1-8 page 138-142 millimeter 9-10-11
(1)58.3tex+7.8 tex （2) 4.4tex+2.2tex (3) 11.1tex+4.4tex
Electromagnetic needle (°) 100 100 100
To-Tw （°） 60-230 80-230 80-220
Main burner (°) 110-170 110-170 105-160
Series connection: (°) 115-160 115-160 110-160
Scissors: (°) 25-55 25-55 25-55
Cut latitude blowing (°) 10-50 10-55 10-55
Secondary spray: (°) < 1 >. 85-125 105-155 105-150
〈2〉. 115-165 125-165 125-165
〈3〉. 135-175 135-175 135-180
〈4〉. 143-193 143-193 140-220
〈5〉. 159-225 159-225 150-250
〈6〉. 170-250 170-250 160-260
〈7〉. 183-295 183-295 170-290
〈8〉. 195-330 195-330 185-330
Draw jet: (°) 230-330 230-330 230-330
Auxiliary jet exhaust: (°) 300-360 300-360 300-360
Main burner pressure: (kg/cm2) 2.5 3.0 3.0
Auxiliary jet pressure: (kg/cm2) 3.0 3.2 3.2.
9. the weaving process of high-count and high-density cotton brocade layer cloth according to claim 7, it is characterized in that: it is 25 kilograms of TE-S, 205MB25 kilogram, 50 kilograms of acetate starchs (low sticky) by weight that warping has slurry composition and ratio part, 10 kilograms, acrylic acid, 4 kilograms of wax disk(-sc)s, 900 liters of form slurry volumes, 40 points of vexed slurry times, solid content 10.4%;? viscosity 6.5 ± 0.1(water number 4.7) second, 115 DEG C of vexed slurry temperature, pH value 7.
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| CN105506833A (en) * | 2016-02-07 | 2016-04-20 | 际华三五四二纺织有限公司 | Weaving method for positive and negative twisting nylon elastic double-layer cloth |
| CN105986348A (en) * | 2015-03-20 | 2016-10-05 | 西斯科客供公司 | Textile structures comprising core spun yarns and associated methods for manufacture |
| CN109706588A (en) * | 2019-01-21 | 2019-05-03 | 江苏工程职业技术学院 | A kind of production technology of the two-sided small decorative pattern stockinette of cotton brocade |
| CN110004568A (en) * | 2018-05-09 | 2019-07-12 | 际华三五四二纺织有限公司 | A kind of weaving process of ultra-thin cotton brocade elastic force tmaterial fabric |
| CN110820124A (en) * | 2019-11-26 | 2020-02-21 | 江苏联发纺织股份有限公司 | Weaving method of yarn-dyed fabric with weft direction being nylon filaments |
| CN114606617A (en) * | 2022-04-20 | 2022-06-10 | 上海日播至美服饰制造有限公司 | Fabric, preparation method thereof and garment |
| CN115652499A (en) * | 2022-05-06 | 2023-01-31 | 江苏明源纺织有限公司 | Pure cotton extra-high warp density fabric and processing method thereof |
| US11965273B2 (en) | 2017-03-27 | 2024-04-23 | Sysco Guest Supply, Inc. | Terry towels comprising core spun yarns and associated methods for manufacture |
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| US10988868B2 (en) | 2015-03-20 | 2021-04-27 | Sysco Guest Supply, Llc | Textile structures comprising core spun yarns and associated methods for manufacture |
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| US11965273B2 (en) | 2017-03-27 | 2024-04-23 | Sysco Guest Supply, Inc. | Terry towels comprising core spun yarns and associated methods for manufacture |
| CN110004568A (en) * | 2018-05-09 | 2019-07-12 | 际华三五四二纺织有限公司 | A kind of weaving process of ultra-thin cotton brocade elastic force tmaterial fabric |
| CN109706588A (en) * | 2019-01-21 | 2019-05-03 | 江苏工程职业技术学院 | A kind of production technology of the two-sided small decorative pattern stockinette of cotton brocade |
| CN110820124A (en) * | 2019-11-26 | 2020-02-21 | 江苏联发纺织股份有限公司 | Weaving method of yarn-dyed fabric with weft direction being nylon filaments |
| CN114606617A (en) * | 2022-04-20 | 2022-06-10 | 上海日播至美服饰制造有限公司 | Fabric, preparation method thereof and garment |
| CN115652499A (en) * | 2022-05-06 | 2023-01-31 | 江苏明源纺织有限公司 | Pure cotton extra-high warp density fabric and processing method thereof |
| CN115652499B (en) * | 2022-05-06 | 2024-02-02 | 江苏明源纺织有限公司 | Pure cotton extra-high warp density fabric and processing method thereof |
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