CN108677319A - A kind of warming production technology for perspiring Beaver - Google Patents
A kind of warming production technology for perspiring Beaver Download PDFInfo
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- CN108677319A CN108677319A CN201810282394.2A CN201810282394A CN108677319A CN 108677319 A CN108677319 A CN 108677319A CN 201810282394 A CN201810282394 A CN 201810282394A CN 108677319 A CN108677319 A CN 108677319A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H3/00—Warping machines
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
- D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
- D06L1/14—De-sizing
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
- D06M15/03—Polysaccharides or derivatives thereof
- D06M15/11—Starch or derivatives thereof
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
Abstract
The invention discloses a kind of warming production technologies for perspiring Beaver, include the following steps：Product design；Winder；Warping；Sizing；Drawing-in；Weaving；Final finishing.The present invention needs function, the purposes according to fabric, the share that reasonably configuration feature fiber occupies in fabric, it should consider the functional requirement of fabric, also the comfort and conformality of fabric to be taken into account, under the premise of can meet functional requirement, mostly the comfort and fashion of fabric are improved to reduce the price of fabric using some general fibres.Warming Beaver in the present invention, the share that wetness guiding perspiration discharging fiber occupies in fabric is 14%, the share that thermal fiber occupies in fabric is 21%, the possession share of cotton fiber is 65%, the occupation ratio of this fiber, so that wetness guiding perspiration discharging function, heat-preserving function, comfort, the fashion of fabric has all been reached a higher equalization point, is spring, the winter thermal underwear face fabric of a top grade.
Description
Technical field
The invention belongs to the weaving fields of Beaver, and in particular to a kind of warming production technology for perspiring Beaver.
Background technology
With the development of the society, the development of science and technology, requirement of the mankind for dress ornament is higher and higher, traditional cold-proof underwear,
By prevent heat losses, achieve the purpose that it is warming, once when people human body perspire after, sweat cannot be excluded quickly, people
Human body have feeling of oppression and heat and cold wet feeling, affect the comfort property of fabric.The warming performance for perspiring Beaver, four sides
Face has obtained larger raising：First, wetness guiding perspiration discharging function.By using topcool fibers, fabric is enable quickly to exclude human body
The sweat of generation, after perspiration, fabric will not be pasted onto on the human body of people, and there is no feelings of oppression and heat and cold wet feeling, keep the dry of human body
It is refreshing.Second is that improving heat-preserving function in terms of two：Using sunlite hollow warm-keeping fibers, this fiber prevents the work(of heat losses
Can be very good, frivolous clothing can play extraordinary thermal effect；By excessively two-sided raised finish, the thickness of fabric and fluffy
Looseness increases, and keeps fabric hand feel especially soft, more personal when wearing, warming effect is more preferable.Third, the comfort property of fabric is special
It is not good.The main ingredient of fabric is cotton fiber, has accounted for 65%, topcool fibers and sunlite fibers, has all been modified poly ester
Fiber, the total regain for accounting for 35%, topcool fibers of two kinds of fibers have reached 0.64%, have increased than traditional polyester fiber
60%, and the fiber number of fiber is thinner, and flexibility is more preferable；During the regain of sunlite fibers is 0.402%, but fiber has
Sky, more soft compared with general fibre, fluffy degree is also more preferable, and three fibers in fabric, comfort property is all fine, therefore weaves
At Beaver, comfort property is splendid.Fourth, the conformality of fabric, wearability, are greatly improved.Traditional spring,
Winter underwear fabric, generally pure cotton fabric are easily deformed after repeatedly washing, it is difficult to it is fabricated to high-grade cold-proof underwear, it is warming
It perspires in Beaver, containing 35% modified polyester fiber, these fibers make the conformality of fabric, wearability obtain greatly
Raising.Develop it is warming perspire Beaver, disclosure satisfy that people follow the fashion, comfortably, keep the dry and comfortable demand of human body, be one
The spring of money top grade, winter thermal underwear face fabric.
General thermal underwear face fabric only have prevent heat losses function, it is warming to perspire Beaver, increase lead it is wet
Perspiration functions keep human body dry and comfortable；The two-sided raising of fabric, increases the thickness and fluffy degree of fabric, and warming effect is more preferable；It is modified
Polyester fiber fiber number is thin, and fabric comfort, the conformality woven is good.
Invention content
Goal of the invention：In order to solve the deficiencies in the prior art, the present invention provides a kind of warming lifes for perspiring Beaver
Production. art.
Technical solution：A kind of warming production technology for perspiring Beaver, includes the following steps：(1) product design；(2)
Winder；(3) warping；(4) sizing；(5) drawing-in；(6) it weaves；(7) final finishing；Concrete operations are as follows：
(1) product design：
(2) selection of yarn：This fabric warp weft yarn selects the yarn of 28tex；(2) institutional framework of fabric：Originally it knits
Object selects basic organization of 2/1 twill left to right as fabric；(3) the wetness guiding perspiration discharging function of fabric：When this fabric design, warp thread uses
Two kinds, one is topcool fibers and cotton blend, blending ratio is cotton fiber 60%, and topcool fibers 40%, another kind is pure
Cotton yarn；By the mixed of two kinds of yarns, fabric can be made to have excellent wetness guiding perspiration discharging function and reduce the cost of fabric,
The ratio that topcool fibers occupy in fabric is 14%；(4) heat-preserving function of fabric：The guarantor of fabric is improved in terms of two
Heating function：First, using hollow warm-keeping fiber and cotton fiber mixed yarn, blending ratio 50/50 is used as weft yarn；Second is that fabric into
Row raising final finishing；
(2) winder：
GA014 (MD) type bobbin-winding machine rewinding is selected, is used to three kinds of yarns, when winder needs to use different winder works
The winder speed of skill, 28tex cotton yarns is 713m/min, and the weight of tension washer is 7.4g；28tex cottons/topcool mixed yarns and
Sunlite/ silk/cotton blended yarns, both yarn bobbin winding speed are 575m/min, and the weight of tension washer is 11g；After winder broken end, make
With hand-held splicer connector；
(3) warping：
Using CGGA114B-SM type beam warper warpings, the capacity of bobbin cradle is 720, and speed of beaming is set as
650m/min, piece yarn tension is uniform in order to control, and collective's creeling is required when warping, and speed of beaming is relatively high, when warping no longer into
The setting of row additional tension；
Full width fabric total quantity of warps is 4026, and A yarns are 2435 total, is made into 4 warp beams, and warping is 608*1+ with axis
688,609*3, B yarn, individually at axis, 344, C yarns, 129, D yarns, C yarns and D yarns are 473 total, are made into an axis, yarn row
Row sequence is 3D, 8C, amounts to 43 cycles, 430, E yarns, individually at axis；
(4) sizing：
Use S432 type ancestral gram sizing machine starchings, formula of size：Converted starch 40%, esterification starch 40%, solid propylene
Acids slurry 15%, antistatic agent 3%, wax disk(-sc) 2%, the solid content 10% of slurries, viscosity 9-10 seconds, the rate of sizing 9%；
Sizing speed control is between 50m/min-55m/min；
Mud-jacking technology：Warp thread Dan Qiang higher, starching based on coating, rate of sizing control at 9%, starching using it is preceding it is light after
The pressure of the mud-jacking technology of weight, preceding squeezing roller is 12kn, and the pressure of post jacking roller is 16kn；
(5) drawing-in：
Amount to it is comprehensive using page 8, wherein while yarn per while it is 48 each, wear 1-2 page it is comprehensive, ground tissue wears 3-8 page comprehensive, suitable to wear, total
671 cycles are worn, fabric tissue is 2/1 twill left to right；
(6) it weaves：
It is woven using GA747 rapier looms, loom speed 196r/min；
Opening time：It selects split shed, opening time need not be too early, determines that opening time is 295 °；
Into the sword time：The upper machine reed width of fabric is 164.9cm, and upper machine reed width is relatively small, and warp thread radical is few, and shed open is easy
Clearly, into sword time control at 75 °；
Back beam height：Back beam height is set as 95mm, and using lower back beam height, the back rest is low, twill lines
Than more visible；
Shear time：Weft yarn is thick, and single thread force is high, and shear time will be controlled early partially, shear time evening, weft yarn such as cannot and
When cut, edge grinding yarn breakage, specific shear time can be caused to be adjusted according to each board operating condition；
Weft yarn release time is 295 ° identical with opening time, and it is+2cm on the outside of waste selvage yarn that weft yarn, which discharges length,；(7) after
It arranges：
The warming final finishing for perspiring flannelette mainly has desizing and raised finish；
Desizing：Using LMH085 desizing machines, using amylase desizing, the technological process of desizing is：Cloth feeding → hot water
Wash → padding working solution (moving back boil liquid) → bank up → hot water wash → cold water washes → cropping；Desizing prescription is：A- amylase
10g/L, sodium chloride 5g/L, penetrating agent JFC 2g/L, desizing speed are 38m/min, and J-type steaming box temperature is 60 DEG C, when banking up
Between be 60min；
Raised finish：MA473 raising machines are selected, fiber ends are pulled out from yarn using raising machinery, make fabric
One layer of villus is uniformly covered, sanding flow is：Padding finishing liquid (immersing and rolling) → two-sided raising；The work of raising
Skill prescription is：It is 5g/L to play crude oil S-40 contents, and glacial acetic acid content is 2g/L, pH value 6, the speed of the porcupine roller of MA473 raising machines
Degree is 5m/min~6m/min, and the speed of swift is 3.5m/min~4.5m/min.
As an optimization：Fabric specification is as follows：Fabric breadth 160cm, fabric through close 252/10cm, fabric filling density 189/
10cm, ground tissue penetrate number and enter per reed 2, and Selvage Stitch enters per reed 2, upper machine porter 122 teeth/10cm comprehensive using page 8, upper machine reed width
164.9cm, 2/1 twill left to right of fabric tissue；
There are two types of raw materials for warp thread：One is 28tex cottons/topcool mixed yarns, blending ratio is cotton fiber 60%, topcool
Fiber 40%, color are grey, are to dye cotton fiber and topcool fibers respectively, then spun yarn is indicated with A；It is another
Yarn is 28tex cotton yarns, and there are four types of color, B is indicated plus white, and C indicates that green, D indicate that orange colour, E indicate deep zhang of color；Color passes through
It is arranged as 27A, 4B, 2E, 3D, 2A, 3C, 4B, 27A, 4B, 4E, 5C, 4E, 4B；It is 93, wherein A yarns 56 that one flower, which follows bad radical,
Root, 16, B yarns, 8, C yarns, 3, D yarns, 10, E yarns；Full width amounts to 43 flowers, adds first 27, and it is A yarns, full width fabric to add a color
Total quantity of warps 4026, A yarns are 2435 total, and B yarns are 688 total, 344, C yarns, 129, D yarns, 430, E yarns；Side yarn does not have
It is separately provided, directly makees side yarn using body warp, amount to 96, per each 48 of side；
Only one is 28tex cottons/sunlite mixed yarns for weft yarn, and blending ratio 50/50, color is rice white.
As an optimization：Trimmed size is as follows：Fabric width 146cm, fabric through close 276/10cm, fabric filling density 197/
10cm.Through weave shrinkage 7%, latitude weave shrinkage 3%, width shrinkage 8.6%, long shrinkage 4%.
Advantageous effect：The present invention needs function, the purposes according to fabric, and reasonably configuration feature fiber accounts in fabric
Some shares should consider the functional requirement of fabric, also take into account the comfort and conformality of fabric, can meet functional requirement
Under the premise of, mostly the comfort and fashion of fabric are improved to reduce the price of fabric using some general fibres.The present invention
In warming Beaver, the share that wetness guiding perspiration discharging fiber occupies in fabric be 14%, what thermal fiber occupied in fabric
Share is 21%, and the possession share of cotton fiber is 65%, the occupation ratio of this fiber, makes the wetness guiding perspiration discharging function, warming of fabric
Function, comfort, fashion have all reached a higher equalization point, are spring, the winter thermal underwear face fabric of a top grade.
Specific implementation mode
The technical scheme in the embodiments of the invention will be clearly and completely described below, so that the technology of this field
Personnel can be better understood from advantages and features of the invention, to make apparent boundary to protection scope of the present invention
It is fixed.Embodiment described in the invention is only a part of the embodiment of the present invention, instead of all the embodiments, based on the present invention
In embodiment, the every other implementation that those of ordinary skill in the art are obtained without making creative work
Example, shall fall within the protection scope of the present invention.
Specific embodiment
1. warming perspire mechanism
Perspire mechanism：Topcool fibers are modified polyester fibers, and wetness guiding perspiration discharging function is realized by two aspects：When
Quick moisture absorbing, second is that sweat to be quickly delivered to the outer layer of fabric.There are many miniature apertures on the surface of topcool fibers,
These miniature apertures so that the wicking properties of fiber are greatly improved, and the sweat of human body can interrogate speed by fabric and absorb,
Keep the dry and comfortable of human body.The section of topcool fibers is in " cross " shape structure, and there are four bar ditch shape grooves, these ditch shape grooves in surface
Line is sent to the outer layer of fabric and is evaporated convenient for the sweat for generating human body, keeps the dry and comfortable of fabric internal layer, plays and lead
The wet effect perspired.
Warming mechanism：Sunlite hollow warm-keepings fiber is hollow since fiber has so that fibrous inside contains a large amount of sky
Gas, these air cannot be flowed in fibrous inside, form natural thermal insulation layer, play the role of preventing heat transfer.In
Hollow fiber for fabric while playing heat-preserving function so that cold-proof underwear becomes frivolous soft, facilitates the limbs of the mankind
Activity meets people and pursues warm-up comfortableization, lightening requirement.
2. product design and fabric specification
2.1 product design
(1) selection of yarn：Warming in order to achieve the purpose that, fabric wants thick and solid, therefore the yarn of thermal underwear face fabric is wanted
Slightly.This fabric warp weft yarn selects the yarn of 28tex.(2) institutional framework of fabric：As note body cold-proof underwear, fabric is wanted
It is soft, comfortable.The institutional framework of fabric has larger impact to the comfort of fabric.Plain weave number is relatively more, fabric
It is harder, very, it is few with body skin contact, it is not easy to allow people generate feeling of oppression and heat, summer underwear fabric, suitable for select plain weave group
It knits.Twill fabric is softer, and fabric is easy personal, and warming skin-friendly is good, suitable for spring, the tissue of winter underwear fabric.Originally it knits
Object selects basic organization of 2/1 twill left to right as fabric.(3) the wetness guiding perspiration discharging function of fabric.Topcool fibers are a kind of functions
Property fiber, price is relatively high, and perspiration functions are good.It is few that spring, winter human body go out the Chinese, and when fabric design need not be largely wet using leading
Perspiration functions fiber.When this fabric design, warp thread uses two kinds, and one is topcool fibers and cotton blend, blending ratio is cotton
Fiber 60%, topcool fibers 40%, another kind are Quality Pure Cotton Yarn Productions.By the mixed of two kinds of yarns, fabric can be made to have excellent
Wetness guiding perspiration discharging function, and the cost of fabric can be reduced.The ratio that topcool fibers occupy in fabric is 14%.(4) fabric
Heat-preserving function.The heat-preserving function of fabric is improved in terms of two.When it is blended using hollow warm-keeping fiber and cotton fiber, it is used as latitude
Yarn.Second is that carrying out raising final finishing to fabric.As underwear thermal fabric, if the ratio of modified polyester fiber is excessively high, it is easy
Electrostatic is generated, influences the comfort of fabric, therefore hollow warm-keeping fiber and cotton fiber is blended, blending ratio 50/50 is this mixed
Ratio is spun, the skin-friendly and warming effect of fabric can be taken into account.Sunlite fibers account for 21% in fabric.The raised finish of fabric
There is larger impact to the warming effect of fabric.Fabric is after raised finish, and the thickness and fluffy degree of fabric increase, when fabric
When thickness and smaller fluffy degree, the still air amount contained in fabric is less, with the increase of thickness and fluffy degree, in fabric
Still air amount increases therewith, and still air plays the role of thermal insulation layer, it is possible to reduce or calorie spread is prevented, to improve
Warming effect.
2.2 fabric specifications
Fabric breadth 160cm, fabric penetrate number per reed 2 through close 252/10cm, 189/10cm of fabric filling density, ground tissue
Enter, Selvage Stitch enters per reed 2, upper machine porter 122 teeth/10cm comprehensive using page 8, upper machine reed width 164.9cm, and fabric tissue 2/1 is right tiltedly
Line.
There are two types of raw materials for warp thread：One is 28tex cottons/topcool mixed yarns, blending ratio is cotton fiber 60%, topcool
Fiber 40%, color are grey, are to dye cotton fiber and topcool fibers respectively, then spun yarn is indicated with A；It is another
Yarn is 28tex cotton yarns, and there are four types of color, B is indicated plus white, and C indicates that green, D indicate that orange colour, E indicate deep zhang of color.Color passes through
It is arranged as 27A, 4B, 2E, 3D, 2A, 3C, 4B, 27A, 4B, 4E, 5C, 4E, 4B.It is 93, wherein A yarns 56 that one flower, which follows bad radical,
Root, 16, B yarns, 8, C yarns, 3, D yarns, 10, E yarns.Full width amounts to 43 flowers, adds first 27, and it is A yarns, full width fabric to add a color
Total quantity of warps 4026, A yarns are 2435 total, and B yarns are 688 total, 344, C yarns, 129, D yarns, 430, E yarns.Side yarn does not have
It is separately provided, directly makees side yarn using body warp, amount to 96, per each 48 of side.
Weft yarn only has one kind, and 28tex cottons/sunlite mixed yarns, blending ratio 50/50, color is rice white.3. production
Main points
3.1 winder
Select GA014 (MD) type bobbin-winding machine rewinding.It is warming to perspire Beaver, it uses to three kinds of yarns, when winder needs
Use different winding process.28tex cotton yarns, yarn is thicker, and single thread force is high, and when winder can use higher winder speed
Degree, winder speed are 713m/min, and the weight of tension washer is 7.4g.28tex cottons/topcool mixed yarns and sunlite/ cottons
Mixed yarn, due to all containing polyester fiber in both yarns, when winder, easy tos produce electrostatic, when winder with medium speed into
Row, winder speed are 575m/min, and the weight of tension washer is 11g.It is warming to perspire Beaver, as a high-grade underwear face
Material uses hand-held splicer connector after ensureing that the quality of raw yarn, winder break end.
2.2 warping
Use CGGA114B-SM type beam warper warpings.The capacity of bobbin cradle is 720.Due to having in warp thread
Topcool fibers/cotton fiber mixed yarn, this yarn will produce electrostatic, and speed of beaming should not be too high, and speed of beaming is set as
650m/min.Piece yarn tension is uniform in order to control, and collective's creeling is required when warping.Speed of beaming is relatively high, when warping no longer into
The setting of row additional tension.
Full width fabric total quantity of warps is 4026, and A yarns are 2435 total, is made into 4 warp beams, and warping is 608*1+ with axis
688,609*3, B yarn, individually at axis, 344, C yarns, 129, D yarns, C yarns and D yarns are 473 total, are made into an axis, yarn row
Row sequence is 3D, 8C, amounts to 43 cycles.430, E yarns, individually at axis.
2.3 sizing
Use S432 type ancestral gram sizing machine starchings.Formula of size：Converted starch 40%, esterification starch 40%, solid propylene
Acids slurry 15%, antistatic agent 3%, wax disk(-sc) 2%, the solid content 10% of slurries, viscosity 9-10 seconds, the rate of sizing 9%.
Main ingredient is cellulose fibre in warp thread, separately there is partially modified polyester fiber, according to the similar principle to mix, slurry
Material is based on starch slurry.Due to containing modified polyester fiber in yarn, 40% esterification starch has been selected in formula of size.Esterification
Powder contains ester group, has good adhesive attraction to polyester fiber.15% solid propenoic acid class slurry, solid are added in the slurry
Acrylic size has preferable adhesion strength to polyester fiber, while can improve the flexibility of serous coat, reduces the brittle failure head of yarn,
It is advantageous to the quality for improving sizing.For the generation of minimizing electrostatic, 3% antistatic agent is added in slurry formula, in order to subtract
The friction of few yarn, adds 2% wax disk(-sc).
Sizing speed control is between 50m/min-55m/min.Since yarn is thicker, single thread force is high, yarn radical compared with
Few, sizing speed can be quicker.
Mud-jacking technology：Warp thread Dan Qiang higher, the main purpose of starching be it is wear-resisting for yarn, starching based on coating,
Using the mud-jacking technology of preceding light rear weight when starching, the pressure of preceding squeezing roller is 12kn, and the pressure of post jacking roller is 16kn.
The rate of sizing is controlled 9%.Single thread force is high, and yarn is thick, and based on coating, the rate of sizing does not need height for starching.Starching
Rate is high, and yarn adhesion is more when starching, is no advantage to improving sizing quality, can increase the cost of sizing instead.
2.4 drawing-in
Amount to it is comprehensive using page 8, wherein while yarn per while it is 48 each, wear 1-2 page it is comprehensive, ground tissue wears 3-8 page comprehensive, suitable to wear, total
Wear 671 cycles.Fabric tissue is 2/1 twill left to right.
2.5 weaving
It is woven using GA747 rapier looms, loom speed 196r/min.
Opening time：Split shed is selected, there are two aspects for reason, first, fabric tissue is twill, weft yarn is easy urgent；
Second is that warp thread radical is fewer, shed open is easy clear.Opening time need not be too early, determines that opening time is 295 °.
Into the sword time：The upper machine reed width of fabric is 164.9cm, and upper machine reed width is relatively small, and warp thread radical is few, and shed open is easy
Clearly, into sword time control at 75 ° or so.
Back beam height：Back beam height is set as 95mm, and using lower back beam height, the back rest is low, twill lines
Than more visible.
Shear time：Weft yarn is thick, and single thread force is high, and shear time will be controlled early partially, shear time evening, weft yarn such as cannot and
When cut, edge grinding yarn breakage can be caused.Specific shear time will be adjusted according to each board operating condition.
Weft yarn release time is 295 ° identical with opening time, and it is+2cm on the outside of waste selvage yarn that weft yarn, which discharges length,.After 2.6
It arranges：
The warming final finishing for perspiring flannelette mainly has desizing and raised finish.
Desizing：Using LMH085 desizing machines, using amylase desizing, while removing slurry, to ensure
The bright-colored degree of yarn dyed fabric.The technological process of desizing is：Cloth feeding → hot water wash → pad working solution (moving back boil liquid) → bank up →
Hot water wash → cold water washes → cropping.Desizing prescription is：A- amylase 10g/L, sodium chloride 5g/L, penetrating agent JFC 2g/L.
Desizing speed is 38m/min, and J-type steaming box temperature is 60 DEG C, stacking time 60min.
Raised finish：Select MA473 raising machines.Raising is exactly to be pulled out fiber ends from yarn using raising machinery
Come, web surface is made equably to cover one layer of villus.By raised finish, the thickness and fluffy degree of fabric are increased, is improved
Fabric air content plays the role of increasing warming effect.Sanding flow is：Padding finishing liquid (immersing and rolling) →
Two-sided raising.The technology preparation of raising is：It is 5g/L to play crude oil S-40 contents, and glacial acetic acid content is 2g/L, pH value 6.MA473
The speed of the porcupine roller of raising machine is 5m/min~6m/min, and the speed of swift is 3.5m/min~4.5m/min.
4. trimmed size
Fabric width 146cm, fabric is through close 276/10cm, 197/10cm of fabric filling density.Through weave shrinkage 7%, latitude is knitted
Shrinkage 3%, width shrinkage 8.6%, long shrinkage 4%.
Function, purposes of the present invention needs according to fabric, the share that reasonably configuration feature fiber occupies in fabric,
It should consider the functional requirement of fabric, also to take into account the comfort and conformality of fabric, under the premise of can meet functional requirement,
Mostly the comfort and fashion of fabric are improved to reduce the price of fabric using some general fibres.It is warming double in the present invention
Velvet cloth, the share that wetness guiding perspiration discharging fiber occupies in fabric are 14%, and the share that thermal fiber occupies in fabric is 21%,
The possession share of cotton fiber is 65%, the occupation ratio of this fiber, make the wetness guiding perspiration discharging function of fabric, heat-preserving function, comfort,
Fashion has all reached a higher equalization point, is spring, the winter thermal underwear face fabric of a top grade.
Claims (3)
1. a kind of warming production technology for perspiring Beaver, it is characterised in that：Include the following steps：(1) product design；(2)
Winder；(3) warping；(4) sizing；(5) drawing-in；(6) it weaves；(7) final finishing；Concrete operations are as follows：
(1) product design：
(1) selection of yarn：This fabric warp weft yarn selects the yarn of 28tex；(2) institutional framework of fabric：This fabric selects
Use 2/1 twill left to right as the basic organization of fabric；(3) the wetness guiding perspiration discharging function of fabric：When this fabric design, warp thread uses two
Kind, one is topcool fibers and cotton blend, blending ratio is cotton fiber 60%, and topcool fibers 40%, another kind is pure cotton
Yarn；By the mixed of two kinds of yarns, fabric can be made to have excellent wetness guiding perspiration discharging function and reduce the cost of fabric,
The ratio that topcool fibers occupy in fabric is 14%；(4) heat-preserving function of fabric：The guarantor of fabric is improved in terms of two
Heating function：First, blended using hollow warm-keeping fiber and cotton fiber, blending ratio 50/50 is used as weft yarn；Second is that being carried out to fabric
Raising final finishing；
(2) winder：
GA014 (MD) type bobbin-winding machine rewinding, this fabric is selected to use to three kinds of yarns, when winder needs to use different winder works
The winder speed of skill, 28tex cotton yarns is 713m/min, and the weight of tension washer is 7.4g；28tex cottons/topcool mixed yarns and
Sunlite/ silk/cotton blended yarns, both yarn bobbin winding speed are 575m/min, and the weight of tension washer is 11g；After winder broken end, make
With hand-held splicer connector；
(3) warping：
Using CGGA114B-SM type beam warper warpings, the capacity of bobbin cradle is 720, and speed of beaming is set as 650m/
Min, piece yarn tension is uniform in order to control, and collective's creeling is required when warping, and speed of beaming is relatively high, and when warping is no longer added
The setting of tension；
Full width fabric total quantity of warps is 4026, and A yarns are 2435 total, is made into 4 warp beams, and warping is 608*1+609*3 with axis,
688, B yarns, individually at axis, 344, C yarns, 129, D yarns, C yarns and D yarns are 473 total, are made into an axis, yarn arrays sequence
For 3D, 8C, amount to 43 cycles, 430, E yarns, individually at axis；
(4) sizing：
Use S432 type ancestral gram sizing machine starchings, formula of size：Converted starch 40%, esterification starch 40%, solid propenoic acid class
Slurry 15%, antistatic agent 3%, wax disk(-sc) 2%, the solid content 10% of slurries, viscosity 9-10 seconds, the rate of sizing 9%；
Sizing speed control is between 50m/min-55m/min；
Mud-jacking technology：Warp thread Dan Qiang higher, based on coating, rate of sizing control uses preceding light rear weight at 9%, starching for starching
The pressure of mud-jacking technology, preceding squeezing roller is 12kn, and the pressure of post jacking roller is 16kn；
(5) drawing-in：
Amount to it is comprehensive using page 8, wherein while yarn per while it is 48 each, wear 1-2 page it is comprehensive, ground tissue wear 3-8 page it is comprehensive, it is suitable to wear, amount to and wear 671
A cycle, fabric tissue are 2/1 twill left to right；
(6) it weaves：
It is woven using GA747 rapier looms, loom speed 196r/min；
Opening time：It selects split shed, opening time need not be too early, determines that opening time is 295 °；
Into the sword time：The upper machine reed width of fabric is 164.9cm, and upper machine reed width is relatively small, and warp thread radical is few, and shed open is easy clear
It is clear, into sword time control at 75 °；
Back beam height：Back beam height is set as 95mm, and using lower back beam height, the back rest is low, and twill lines compares
Clearly；
Shear time：Weft yarn is thick, and single thread force is high, and shear time will be controlled early partially, shear time evening, and weft yarn such as cannot quilt in time
It cuts, edge grinding yarn breakage, specific shear time can be caused to be adjusted according to each board operating condition；
Weft yarn release time is 295 ° identical with opening time, and it is+2cm on the outside of waste selvage yarn that weft yarn, which discharges length,；(7) final finishing：
The warming final finishing for perspiring flannelette mainly has desizing and raised finish；
Desizing：Using LMH085 desizing machines, using amylase desizing, the technological process of desizing is：Cloth feeding → hot water wash →
It pads working solution (moving back boil liquid) → bank up → hot water wash → cold water and washes → cropping；Desizing prescription is：A- amylase 10g/L,
Sodium chloride 5g/L, penetrating agent JFC 2g/L, desizing speed are 38m/min, and J-type steaming box temperature is 60 DEG C, and stacking time is
60min；
Raised finish：MA473 raising machines are selected, fiber ends are pulled out from yarn using raising machinery, make web surface
One layer of villus is equably covered, sanding flow is：Padding finishing liquid (immersing and rolling) → two-sided raising；At the technique of raising
Fang Wei：It is 5g/L to play crude oil S-40 contents, and glacial acetic acid content is 2g/L, and the speed of pH value 6, the porcupine roller of MA473 raising machines is
The speed of 5m/min~6m/min, swift are 3.5m/min~4.5m/min.
2. the warming production technology for perspiring Beaver according to claim 1, it is characterised in that：Fabric specification is as follows：
Fabric breadth 160cm, fabric penetrate number and enter per reed 2 through close 252/10cm, 189/10cm of fabric filling density, ground tissue, side group
It knits every reed 2 to enter, upper machine porter 122 teeth/10cm comprehensive using page 8, upper machine reed width 164.9cm, 2/1 twill left to right of fabric tissue；
There are two types of raw materials for warp thread：One is 28tex cottons/topcool mixed yarns, blending ratio is cotton fiber 60%, topcool fibers
40%, color is grey, is to dye cotton fiber and topcool fibers respectively, then spun yarn is indicated with A；Another yarn
It is 28tex cotton yarns, there are four types of color, B is indicated plus white, and C indicates that green, D indicate that orange colour, E indicate deep zhang of color；Color is arranged
For 27A, 4B, 2E, 3D, 2A, 3C, 4B, 27A, 4B, 4E, 5C, 4E, 4B；It is 93, wherein 56, A yarns, B yarns that one flower, which follows bad radical,
16,8, C yarns, 3, D yarns, 10, E yarns；Full width amounts to 43 flowers, adds first 27, and it is A yarns to add a color, and full width fabric is always through root
Number 4026, A yarns are 2435 total, and B yarns are 688 total, 344, C yarns, 129, D yarns, 430, E yarns；Side yarn is not set individually
It sets, directly makees side yarn using body warp, amount to 96, per each 48 of side；
Only one is 28tex cottons/sunlite mixed yarns for weft yarn, and blending ratio 50/50, color is rice white.
3. the warming production technology for perspiring Beaver according to claim 1, it is characterised in that：Trimmed size is as follows：
Fabric width 146cm, fabric is through close 276/10cm, 197/10cm of fabric filling density.Through weave shrinkage 7%, latitude weave shrinkage 3%,
Width shrinkage 8.6%, long shrinkage 4%.
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| CN109518334A (en) * | 2018-11-14 | 2019-03-26 | 江苏工程职业技术学院 | A kind of design method and production technology of bilayer moisture permeable thermal fabric |
| CN109537139A (en) * | 2018-12-12 | 2019-03-29 | 江苏工程职业技术学院 | A kind of acrylic fibers imitate the design method and production technology of hair Beaver |
| CN109763234A (en) * | 2019-03-27 | 2019-05-17 | 江苏工程职业技术学院 | A kind of design method and production technology of bilayer three prevention fabric of quick-drying |
| CN111764038A (en) * | 2020-07-07 | 2020-10-13 | 泉州梵兜服装有限公司 | Double-sided napped infant thermal underwear fabric and preparation method thereof |
| CN111893764A (en) * | 2020-07-07 | 2020-11-06 | 苏州金福莱纺织科技有限公司 | Production process of terry fabric grey cloth |
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