CN203159705U - Continuous coating equipment for metal foil - Google Patents
Continuous coating equipment for metal foil Download PDFInfo
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- CN203159705U CN203159705U CN 201320070315 CN201320070315U CN203159705U CN 203159705 U CN203159705 U CN 203159705U CN 201320070315 CN201320070315 CN 201320070315 CN 201320070315 U CN201320070315 U CN 201320070315U CN 203159705 U CN203159705 U CN 203159705U
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- tinsel
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Abstract
The utility model discloses continuous coating equipment for a metal foil. Compared with the prior art, the continuous coating equipment is also provided with an electric heating section, an indoor chamber of each process work room is an arch-shaped indoor chamber with an olivary surface, and the metal foil is coated in a cooling manner by using a hollow cooling roller, wound and rolled at a uniform linear velocity by using a driving motor of a rolling component in a rolling section, and pulled to move in the whole process of coating and machining. The continuous coating equipment for the metal foil is mainly characterized in that the whole equipment is automatically controlled by an electric controller according to process software, and has the characteristics of reasonable structure, high degree of automation, energy conservation and consumption reduction, low process cost, good quality of finished products, high production efficiency and the like.
Description
Technical field
The utility model relates to a kind of tinsel filming equipment, and being specifically related to a kind of is the tinsel continuous coating device of plated film processing object with the package tinsel, belongs to metallic surface coating film treatment equipment technology.
Background technology
Tinsel described in the utility model refers to that Copper Foil or aluminium foil or other have the noble metal foil of special good heat conductivility.
The purpose of metal foil surface plated film (comprising coating single side and double-sided coating) is many aspects, and the purpose of metal foil surface plated film of the present utility model, mainly be effectively to improve the ability that tinsel is accepted optical heat radiation, namely reduce its reflectivity and improve its specific absorption.
The tinsel that plate type solar energy heat collector plate core is used generally is the special good tinsel (aluminium foil or Copper Foil) of heat conductivility that has the film structure layer that comprises bottom membrane, antireflection film layer, selective absorption film and the self-cleaning protective film of surface oxidation-resistant of being combined with metal foil surface at its working-surface.
And the plated film processing treatment of described metal foil surface can be unitary piece of metal paper tinsel burst plated film processing treatment, or package tinsel continuous coating processing treatment.Obviously, because the latter's production efficiency height, tooling cost is low, and manufactured industry is willing to adopt.
The package tinsel continuous coating device of prior art, such as Chinese patent 200810045199.4,200910166892.1,200910167664.6,201110193478.7 and 201210099029.0 etc., relative technology report is arranged, also can achieve success certainly.
Yet the indoor cavity volume of each working spaces of prior art is bigger, so that the consumption of its energy consumption that vacuumizes and working medium (Ar, N, O etc.) is bigger, and because indoor chamber has a plurality of " dead angle " to exist, so that influence effective utilization of Working environment and the working medium in indoor chamber; Meanwhile, prior art be present in tinsel in the ambient atmosphere, after increasing progressively transition zone by vacuum tightness, directly enter ion and clean section, because tinsel temperature at that time lower (especially the tinsel temperature of cold season is lower), and the accompanying impurity in its top layer is active relatively poor, so that reduced the effect of metal foil surface enforcement icon bombardment cleaning, influenced the bonding strength of described bottom membrane and metal foil surface, cause for the combination of described film structure layer and tinsel and peel off hidden danger, and had a strong impact on quality and the work-ing life of finished product; And because the temperature difference of tinsel and plated film working spaces is bigger, also can directly influence the efficient and the coating quality that comprises the coatings thick consistency of plated film.
Because the existing many structural deficiencies of prior art consequently exist the film structure layer in various degree and are easy to peel off, the technology cost is higher, deficiencies such as finished product quality instability.Research and develop a kind of tinsel filming equipment that can overcome the prior art deficiency for this reason, just become the common problem of paying close attention in the industry.
Summary of the invention
The utility model aim to provide a kind of film structure layer and the metal foil surface bonding strength good, the technology cost is lower, finished product quality preferred metal paper tinsel continuous coating device is to overcome the deficiency of prior art.
The utility model is realized the technical thought of its purpose: the one, increase progressively between transition zone and the ion cleaning section in vacuum tightness, add the electrically heated section, improve the temperature of tinsel self by electrically heated, and keep tinsel to be in all the time in the temperature range of a suitable plated film processing treatment, with effective raising metal foil surface cleaning performance, improve bonding strength and the coating quality of bottom membrane and metal foil surface; The 2nd, with the indoor chamber of all working chamber of entire equipment, be improved to and be olive surface shape alcore inner chamber, effectively to dwindle the volume in each indoor chamber, working spaces, effectively improve the efficient that vacuumizes and save the consumption that reduces working medium (N, O, Ar etc.), and utilize the reflection of two ends, indoor chamber arc, improve plated film efficient and coating quality, to reduce the technology cost, to improve the plated film quality; The 3rd, on two architecture basics of thinking, each indoor chamber, technological work chamber is modified into the duplex skill working spaces inner chamber of symmetric arrangement up and down, implement 2 synchronous plated film processing treatment of package tinsel, effectively enhancing productivity, thereby realize the purpose of this utility model.
Based on the above technical though, the utility model realizes that the technical scheme of its purpose is:
A kind of tinsel continuous coating device is the plated film processing object with the package tinsel, and continuous coating is implemented on the surface of tinsel handled; This equipment comprises: the electric controller with programmable controller, have and comprise the section that unreels that unreels stand and the unwinding device that is arranged in the let off roll assembly that unreels on the stand, have at least 2 vacuum tightnesss that constituted by mutual reservation tinsel moving conduit and first vacuum chamber that is provided with vacuum-pumping pipeline that is tightly connected and increase progressively transition zone, has at least 1 by being provided with vacuum-pumping pipeline, the tinsel plated film face ion that the ion purge chamber of electrode and working medium pipeline constitutes cleans section, having some groups keeps the tinsel moving conduit mutually and is tightly connected, and every group has at least 1 to be provided with the sputtering target base, the continuous coating section that the magnetron sputtering plating chamber of vacuum-pumping pipeline and working medium pipeline constitutes, has at least 2 vacuum tightnesss that constituted by mutual reservation tinsel moving conduit and second vacuum chamber with vacuum-pumping pipeline that is tightly connected transition zone that successively decreases, cooling section with refrigerating unit, and has the rolling of a comprising stand, be arranged in the multiple paper member of rolled paper on the rolling stand and the rolling member that is driven by drive-motor, with and the constant linear velocity controller at the multiple paper of the tinsel plated film face of interior multiple paper wrap-up and rolling section; And described vacuum tightness increases progressively transition zone, ion and cleans section, continuous coating section and the vacuum tightness transition zone that successively decreases and keep the tinsel moving conduit successively mutually and be tightly connected, thereby constitute a continuous production and processing line, and described all sections work and processing parameter thereof separately all accepted electric controller control by corresponding control piece; And its:
A, also comprise the electrically heated section of tinsel being implemented heating; Described electrically heated section keeps the tinsel moving conduit by at least 1 both sides and has electric heater unit and the electrically heated chamber of temperature sensor is constituted; Described electrically heated section is arranged in described vacuum tightness and increases progressively transition zone and described tinsel plated film face ion and clean between the section and keep the tinsel moving conduit mutually and be tightly connected; The electric heater unit of described electrically heated chamber is accepted electric controller control by temperature sensor;
B, described vacuum tightness increase progressively each first vacuum chamber of transition zone, each electrically heated chamber of electrically heated section, ion cleans each ion purge chamber of section, each magnetron sputtering plating chamber of continuous coating section, and successively decrease each second vacuum chamber of transition zone of vacuum tightness, five face the indoor chamber of tinsel plated film face directly, are two ends and are respectively curved line and middlely be the indoor chamber of shape first arch, olive surface by what straight transitions connected;
The refrigerating unit of c, described cooling section, by 2 have only spacing separately be oppositely disposed on the support and respectively by the hollow cooling drum of circulating cooling medium refrigeration and second temperature sensor that is used for surveying hollow cooling drum surface temperature formed; The described 2 but circulating cooling medium control magnetic valves of cylinder of air cooling of merely hitting are accepted electric controller control by second temperature sensor; The tinsel with film structure layer after plated film processing is successively decreased after transition zone derives by vacuum tightness, accepts cooling by the surface of twining 2 hollow cooling drums;
The rolling member of d, the multiple paper of described tinsel plated film face and rolling section is realized even linear velocity coiling rolling by its permanent dimension detector by electric controller control drive-motor, and draws the whole process motion of the tinsel plated film processing of this equipment.
For the consideration that effectively improves the utility model production efficiency, the utility model advocates that also described plated film processing object package tinsel has 2, and its:
A, by described 2 package tinsels, respectively by being arranged in 2 tinsels that the let off roll assembly unreels that unreel on the stand, lead the paper tinsel roller via integration and become the double-level-metal paper tinsel of consistency from top to bottom back-to-back after whole, and move ahead synchronously and import that described vacuum tightness increases progressively transition zone and the synchronous plated film processing of bimetal paper tinsel outside surface after being implemented in;
B, described vacuum tightness increases progressively each first vacuum chamber of transition zone, the electrically heated chamber of electrically heated section, ion cleans each ion purge chamber of section, each magnetron sputtering plating chamber of continuous coating section, and successively decrease each second true chamber of transition zone of vacuum tightness, the opposite with respect to its indoor chamber of first arch in five indoor chambeies, be two ends and be respectively curved line and middlely connected by straight transitions, and have the process pipeline identical with the indoor chamber of described first arch and the indoor chamber of second arch of working component, and the indoor chamber of second arch and the indoor chamber of first arch are arranged symmetrically; When plated film processing object bimetal paper tinsel along the indoor chamber of first arch and the indoor chamber of second arch diad by the time, the plated film face of 2 layers of tinsel is up and down implemented the plated film processing treatment simultaneously; Work and the processing parameter in the indoor chamber of described second arch with work and the processing parameter in the indoor chamber of first arch, are accepted electric controller control;
The refrigerating unit of c, described cooling section, by 4 have only spacing separately be oppositely disposed on the support and formed by the hollow cooling drum of circulating cooling medium refrigeration respectively; The described 4 but circulating cooling medium control magnetic valves of cylinder of air cooling of merely hitting are all accepted electric controller control by second temperature sensor; 2 row metal paper tinsels with film structure layer after plated film processing, being successively decreased by vacuum tightness separately moves ahead after transition zone is derived, and accepts cooling by the surface of twining upper and lower two groups every group 2 hollow cooling drums respectively;
D, described multiple paper and rolling section are by 2 groups on 1 the rolling stand multiple paper wrap-ups of being made up of multiple paper member and rolling member respectively, respectively to the multiple paper in 2 row metal paper tinsel coatings surface of being derived by cooling section with implement rolling.
In technique scheme, the utility model also advocates, also comprise be located at respectively unreel section and multiple paper and rolling section position unreel deviation correcting device and rolling deviation correcting device; And:
The described deviation correcting device that unreels, be unwinding device unreel the stand two bottom sides, respectively be provided with arranged apart and be in 2 first roll wheel assemblies in front and back on the same straight line along its length; Also comprise first guideway that is equipped with mutually with left and right first roll wheel assembly, the piston rod of the hinged and the other end of one end and mounting block with unreel the first hinged Pneumatic assembly of stand, and be arranged in the first infrared acquisition assembly that increases progressively the tinsel outer side edges boundary position of the left and right sides, zone of transition ingress near described vacuum tightness, and the gas circuit of first Pneumatic assembly control magnetic valve is accepted electric controller control; When the outer side edges of tinsel shifts out its lateral border in limited time, the described first infrared acquisition assembly is through the gas circuit control magnetic valve of electric controller by first Pneumatic assembly, order unreels stand and realizes centering along the first guideway displacement, thereby makes tinsel remain the centering operation;
Described rolling deviation correcting device is the two bottom sides at the rolling stand, respectively is provided with arranged apart and be in 2 second roll wheel assemblies in front and back on the same straight line along its length; Also comprise second guideway that is equipped with mutually with left and right second roll wheel assembly, one end and mounting block hinged and the second hinged Pneumatic assembly of the piston rod of the other end and rolling stand, and the second infrared acquisition assembly that is arranged in the and arranged on left and right sides plated film tinsel outer side edges boundary position of rolling member ingress, and the electromagnetic valve of gas circuit of second Pneumatic assembly is accepted electric controller control; When plated film tinsel outer side edges shifts out its lateral border in limited time, the described second infrared acquisition assembly, through the gas circuit control magnetic valve of electric controller by second Pneumatic assembly, make the rolling stand realize centering along the second guideway displacement, thereby make the plated film tinsel remain centering rolling operation.
In technique scheme, the utility model is also advocated, also comprises constant tension control device; Described constant tension control device has 2, and 2 constant tension control devices are arranged in described section and multiple paper and the rolling section of unreeling; And described constant tension control device, the tension force of butt is experienced assembly and permanent tension adjustment assembly is formed by rolling mutually with tinsel or plated film tinsel; Described permanent tension adjustment assembly, the piston rod of and the other end hinged by an end and mounting block and formed with the hinged permanent tension adjustment Pneumatic assembly of the tension adjustment cylinder of tinsel or plated film tinsel rolling butt; Describedly unreel the tinsel of section or be in multiple paper and the motion tension force of the plated film tinsel of rolling section when being greater than or less than the tension force that sets when being in, described tension force is experienced the assembly IMU and is crossed the gas circuit control magnetic valve that electric controller is controlled permanent tension adjustment Pneumatic assembly, make the tension adjustment cylinder move along the axial stretching of permanent tension adjustment Pneumatic assembly, tinsel or plated film tinsel are implemented permanent tension adjustment, thereby realize the permanent tension control of tinsel or plated film tinsel.
In technique scheme, the utility model advocates that also described continuous coating section can be set the plated film section that it adapts to multiple different coating according to the film structure layer of metal foil surface; And described continuous coating section is by the first filming fragment, and the second plated film fragment, the 3rd plated film fragment and the 4th plated film fragment are formed, and the described first, second, third and the 4th plated film fragment keeps the tinsel moving conduit mutually and is tightly connected successively.But be not limited to this, can be according to the number of plies requirement of the film structure layer of cloth that metal foil surface is plated, increase the 5th and above plated film fragment again.
In technique scheme, the utility model advocates that also first vacuum chamber that described vacuum tightness increases progressively section has 3; And between its ingress and adjacent 2 first vacuum chambers, also respectively be provided with 1 first insulated chamber with mechanical type damping structure, and described first insulated chamber keeps tinsel operation channel seal with adjacent first vacuum chamber respectively and is connected; Second vacuum chamber of section has 3 and described vacuum tightness is successively decreased, and between its ingress and exit and adjacent 2 second vacuum chambers, also respectively be provided with 1 second insulated chamber with mechanical type damping structure, and described second insulated chamber keeps tinsel operation channel seal with adjacent second vacuum chamber respectively and is connected.Wherein, described mechanical type damping structure is a kind of known prior art, and it is a kind of sealing member that is used for avoiding the blow-by gas medium that is combined into by metal sheet and rubber and plastic spare and deflector roll pair.But be not limited thereto.
In technique scheme, the utility model advocates that also the electrically heated chamber of described electrically heated section has 1; The ion purge chamber that described ion cleans section has 2; The magnetron sputtering plating chamber of described continuous coating section has 8, and is divided into the plated film section of 4 groups of different plated film actions respectively by continuous 2 magnetron sputtering plating chambers; And between electrically heated chamber and ion purge chamber, also be provided with vacuum tightness more than or equal to being adjacent first load lock with vacuum-pumping pipeline that the vacuum tightness that connects increases progressively the vacuum tightness of first vacuum chamber of section and the purge chamber that ion cleans section; The ion that ion cleans section clean and the magnetron sputtering plating chamber of continuous coating section between, also be provided with vacuum tightness more than or equal to second load lock with vacuum-pumping pipeline of the vacuum tightness that is adjacent the ion purge chamber that connects and magnetron sputtering plating chamber; Between adjacent 2 magnetron sputtering plating chambers of continuous coating section, all also be provided with vacuum tightness more than or equal to the 3rd load lock with vacuum-pumping pipeline of the vacuum tightness of adjacent magnetron sputtering plating chamber; And described first, second, and third load lock all keep tinsel operation passage and be adjacent the related process working spaces that connects respectively being tightly connected, and electric controller control is accepted in the work of vacuumizing of first, second, and third vacuum compartment.Its purpose obviously is to avoid to take place mutually between adjacent 2 technological work chambers disturbing influence.But be not limited thereto.Especially under adjacent 2 technological work chambers are tightly connected good condition, do not establish load lock and be fine yet.
The utility model is also advocated, when adopting a package tinsel as the plated film processing object, also is applicable to tinsel double-sided coating processing treatment.To realize " a machine dual-purpose ", effectively improve plant factor of the present utility model.
After technique scheme was implemented, the technical though of described its purpose of realization can understand that it is rational in infrastructure that it has before we were combined in, the level of automation height, energy-saving consumption-reducing, the technology cost is low, favorable quality of finished products, characteristics such as production efficiency height are apparent.
Description of drawings
Fig. 1 is the concrete structural representation of implementing two package tinsel continuous coating devices of the utility model;
Fig. 2 is the structural representation that the utility model unreels deviation correcting device;
Fig. 3 is the vertical view of Fig. 2;
Fig. 4 is the structural representation of the utility model rolling deviation correcting device;
Fig. 5 is the vertical view of Fig. 4;
Fig. 6 is the constant tension control device structural representation that the utility model unreels section;
Fig. 7 is the constant tension control device structural representation of the utility model rolling section.
Embodiment
Below in conjunction with accompanying drawing, by the description of embodiment, the utility model is described in further detail.
One of embodiment sees also accompanying drawing 1, and shown in accompanying drawing 2 ~ 7.
A kind of tinsel continuous coating device be the plated film processing object with package tinsel 10, and described package tinsel 10 has 1, and continuous coating is implemented on the surface of tinsel handled; This equipment comprises and being installed on the support: the electric controller 1 with programmable controller, have comprise the unwinding device that unreels stand 2-1 and be arranged in the let off roll assembly 2-2 that unreels on the stand 2-1 unreel section 2, have at least 2 vacuum tightnesss that constituted by mutual reservation tinsel moving conduit and the first vacuum chamber 3-1 that is provided with vacuum-pumping pipeline 3-1-1 that is tightly connected and increase progressively transition zone 3, has at least 1 by being provided with vacuum-pumping pipeline 4-1-1, the tinsel plated film face ion that the 4-1 of ion purge chamber of electrode 2-1-2 and working medium pipeline 4-1-3 constitutes cleans section 4, having some groups keeps the tinsel moving conduit mutually and is tightly connected, and every group has at least 1 to be provided with sputtering target base 5-1-1, the continuous coating section 5 that the magnetron sputtering plating chamber 5-1 of vacuum-pumping pipeline 5-1-2 and working medium pipeline 5-1-3 constitutes, with have at least 2 vacuum tightnesss that constituted by mutual reservation tinsel moving conduit and the second vacuum chamber 6-1 with vacuum-pumping pipeline 6-1-1 that is tightly connected transition zone 6 that successively decreases, and the cooling section 7 with refrigerating unit 7-1, with have the rolling of comprising stand 8-1, be arranged in the multiple paper member 8-2 of rolled paper on the rolling stand 8-1 and the rolling member 8-4 that is driven by drive-motor 8-3, with and constant linear velocity controller 8-5 at the multiple paper of the tinsel plated film face of interior multiple paper wrap-up and rolling section 8; And described vacuum tightness increases progressively transition zone 3, ion and cleans section 4, continuous coating section 5 and the vacuum tightness transition zone 6 that successively decreases and keep the tinsel moving conduit successively mutually and be tightly connected, thereby constitute a continuous production and processing line, and described all sections 2,3,4,5,6,7,8 work and processing parameter thereof separately all accepted electric controller 1 control by corresponding control piece;
And its:
A, also comprise the electrically heated section 9 of tinsel being implemented heating; Described electrically heated section 9 keeps the tinsel moving conduit by at least 1 both sides and has electric heater unit 9-1-1 and the electrically heated chamber 9-1 of temperature sensor 9-1-2 is constituted; Described electrically heated section 9 is arranged in described vacuum tightness and increases progressively transition zone 3 and described tinsel plated film face ion and clean between the section 4 and keep the tinsel moving conduit mutually and be tightly connected; The electric heater unit 9-1-1 of described electrically heated chamber 9-1 accepts electric controller 1 control by temperature sensor 9-1-2;
B, described vacuum tightness increase progressively each first vacuum chamber 3-1 of transition zone 3, each electrically heated chamber 9-1 of electrically heated section 9, ion cleans the 4-1 of each ion purge chamber of section 4, each magnetron sputtering plating chamber 5-1 of continuous coating section 5, and successively decrease each second vacuum chamber 6-1 of transition zone 6 of vacuum tightness, five face the indoor chamber of tinsel plated film face directly, are two ends and are respectively curved line and middlely be the indoor chamber G of olive surface shape first arch by what straight transitions connected
1
The refrigerating unit 7-1 of c, described cooling section 7, by 2 have only spacing separately be oppositely disposed on the support 7-1-1 and respectively by the hollow cooling drum 7-1-2 of circulating cooling medium refrigeration and the second temperature sensor 7-1-3 that is used for surveying hollow cooling drum 7-1-2 surface temperature formed; The described 2 but circulating cooling medium control magnetic valves of cylinder 7-1-2 of air cooling of merely hitting are accepted electric controller 1 control by the second temperature sensor 7-1-3; The tinsel with film structure layer after plated film processing is successively decreased after transition zone 6 derives by vacuum tightness, accepts cooling by the surface of twining 2 hollow cooling drum 7-1-2;
The rolling member 8-4 of d, the multiple paper of described tinsel plated film face and rolling section 8, the permanent dimension detector 8-5 equipped by the wind-up roll of itself and rolling member 8-4 realizes even linear velocity coiling rolling by electric controller 1 control variable speed drive motor 8-3, and draws the whole process motion of the tinsel plated film processing of this equipment.
Also comprise be located at respectively unreel section 2 and multiple paper and rolling section 8 positions unreel deviation correcting device 12 and rolling deviation correcting device 13; And:
The described deviation correcting device 12 that unreels, be unwinding device unreel stand 2-1 two bottom sides, respectively be provided with arranged apart and be in 2 first roll wheel assembly 2-1-1 in front and back on the same straight line along its length; Also comprise the first guideway 12-1 that is equipped with mutually with the left and right first roll wheel assembly 2-1-1, the piston rod of the hinged and the other end of one end and mounting block with unreel the first hinged Pneumatic assembly 12-2 of stand 2-1, and be arranged in the first infrared acquisition assembly 12-3 that increases progressively the tinsel outer side edges boundary position of the left and right sides, zone of transition 3 ingress near described vacuum tightness, and the gas circuit of first Pneumatic assembly 12-2 control magnetic valve is accepted electric controller 1 control; When the outer side edges of tinsel shifts out its lateral border in limited time, the described first infrared acquisition assembly 12-3 is through the gas circuit control magnetic valve of electric controller 1 by the first Pneumatic assembly 12-2, order unreels stand 2-1 and realizes centering along the first guideway 12-1 displacement, thereby makes tinsel remain the centering operation;
Described rolling deviation correcting device 13 is the two bottom sides at rolling stand 8-1, respectively is provided with arranged apart and be in 2 second roll wheel assembly 8-1-1 in front and back on the same straight line along its length; Also comprise the second guideway 13-1 that is equipped with mutually with the left and right second roll wheel assembly 8-1-1, one end and mounting block hinged and the second hinged Pneumatic assembly 13-2 of the piston rod of the other end and rolling stand 8-1, and the second infrared acquisition assembly 13-3 that is arranged in the and arranged on left and right sides plated film tinsel outer side edges boundary position of rolling member 8-4 ingress, and the electromagnetic valve of gas circuit of the second Pneumatic assembly 13-2 is accepted electric controller 1 control; When plated film tinsel outer side edges shifts out its lateral border in limited time, the described second infrared acquisition assembly 13-3, through the gas circuit control magnetic valve of electric controller 1 by the second Pneumatic assembly 13-2, make rolling stand 8-1 realize centering along the second guideway 13-1 displacement, thereby make the plated film tinsel remain centering rolling operation.
Also comprise constant tension control device 14; Described constant tension control device 14 has 2, and 2 constant tension control devices 14 are arranged in described section 2 and multiple paper and the rolling section 8 of unreeling; And described constant tension control device 14, the tension force of butt is experienced assembly 14-1 and permanent tension adjustment assembly 14-2 is formed by rolling mutually with tinsel or plated film tinsel; Described permanent tension adjustment assembly 14-2, the piston rod of and the other end hinged by an end and mounting block and formed with the hinged permanent tension adjustment Pneumatic assembly 14-2-2 of the tension adjustment cylinder 14-2-1 of tinsel or plated film tinsel rolling butt; Describedly unreel the tinsel of section 2 or be in multiple paper and the motion tension force of the plated film tinsel of rolling section 8 when being greater than or less than the tension force that sets when being in, described tension force is experienced the gas circuit control magnetic valve that assembly 14-1 IMU is crossed the permanent tension adjustment Pneumatic assembly 14-2-2 of electric controller 1 control, make tension adjustment cylinder 14-2-1 move along the axial stretching of permanent tension adjustment Pneumatic assembly 14-2-2, tinsel or plated film tinsel are implemented permanent tension adjustment, thereby realize the permanent tension control of tinsel or plated film tinsel.
And described continuous coating section 5 can be set the plated film section that it adapts to multiple different coating according to the film structure layer of metal foil surface; And described continuous coating section 5 is by the first filming fragment 5a, the second plated film fragment 5b, the 3rd plated film fragment 5c and the 4th plated film fragment 5d form, and the described first, second, third and the 4th plated film fragment 5a, 5b, 5c, 5d keep the tinsel moving conduit mutually and be tightly connected successively.
And increasing progressively the first vacuum chamber 3-1 of section 3, described vacuum tightness has 3; And between its ingress and adjacent 2 first vacuum chamber 3-1, also respectively be provided with 1 first insulated chamber 15 with mechanical type damping structure, and described first insulated chamber 15 keeps tinsel operation channel seal with the adjacent first vacuum chamber 3-1 respectively and is connected; The second vacuum chamber 6-1 of section 6 has 3 and described vacuum tightness is successively decreased, and between its ingress and exit and adjacent 2 second vacuum chamber 6-1, also respectively be provided with 1 second insulated chamber 16 with mechanical type damping structure, and described second insulated chamber 16 keeps tinsel operation channel seal with the adjacent second vacuum chamber 6-1 respectively and is connected.
And the electrically heated chamber 9-1 of described electrically heated section 9 has 1; The 4-1 of ion purge chamber that described ion cleans section 4 has 2; The magnetron sputtering plating chamber 5-1 of described continuous coating section 5 has 8, and is divided into the plated film section of 4 groups of different plated film actions respectively by continuous 2 magnetron sputtering plating chamber 5-1; And between electrically heated chamber 9-1 and the 4-1 of ion purge chamber, also be provided with vacuum tightness more than or equal to being adjacent first load lock 17 with vacuum-pumping tube 17-1 that the vacuum tightness that connects increases progressively the vacuum tightness of the first vacuum chamber 3-1 of section 3 and the 4-1 of purge chamber that ion cleans section 4; The ion that cleans section 4 at ion cleans between the magnetron sputtering plating chamber 5-1 of 4-1 and continuous coating section 5, also is provided with vacuum tightness more than or equal to second load lock 18 with vacuum-pumping pipeline 18-1 of the vacuum tightness that is adjacent the 4-1 of ion purge chamber that connects and magnetron sputtering plating chamber 5-1; Between adjacent 2 magnetron sputtering plating chamber 5-1 of continuous coating section 5, all also be provided with vacuum tightness more than or equal to the 3rd load lock 19 with vacuum-pumping pipeline 19-1 of the vacuum tightness of adjacent magnetron sputtering plating chamber 5-1; And described first, second, and third load lock 17,18,19, all keep tinsel operation passage and be adjacent the related process working spaces that connects respectively being tightly connected, and first, second, and third load lock 17,18,19 the work of vacuumizing are accepted electric controller 1 control.
Two of embodiment is shown in accompanying drawing 1 ~ 7.
A kind of package tinsel continuous coating device, described plated film processing object package tinsel 10 has 2, and its:
A, by described 2 package tinsels 10, respectively by being arranged in 2 tinsels that let off roll assembly 2-2 unreels that unreel on the stand 2-1, lead paper tinsel roller 11 via integration and become the double-level-metal paper tinsel of consistency from top to bottom back-to-back after whole, and move ahead synchronously and import that described vacuum tightness increases progressively transition zone 3 and the synchronous plated film processing of bimetal paper tinsel outside surface after being implemented in;
B, described vacuum tightness increase progressively each first vacuum chamber 3-1 of transition zone 3, the electrically heated chamber 9-1 of electrically heated section 9, ion cleans the 4-1 of each ion purge chamber of section, each magnetron sputtering plating chamber 5-1 of continuous coating section 5, and successively decrease each second true chamber 6-1 of transition zone 6 of vacuum tightness, five indoor chambeies with respect to the indoor chamber G of its first arch
1The opposite, be two ends and be respectively curved line and middlely connected by straight transitions, and have and the indoor chamber G of described first arch
1The indoor chamber G of second arch of identical process pipeline and working component
2, and the indoor chamber G of second arch
2With the indoor chamber G of first arch
1Arrange symmetrically; When plated film processing object bimetal paper tinsel along the indoor chamber G of first arch
1With the indoor chamber G of second arch
2Diad by the time, the plated film face of 2 layers of tinsel is up and down implemented the plated film processing treatment simultaneously; The indoor chamber G of described second arch
2Work and processing parameter, with the indoor chamber G of first arch
1Work and processing parameter together, accept electric controller 1 control;
The refrigerating unit 7-1 of c, described cooling section 7, by 4 have only spacing separately be oppositely disposed on the support 7-1-1 and formed by the hollow cooling drum 7-1-2 of circulating cooling medium refrigeration respectively; The described 4 but circulating cooling medium control magnetic valves of cylinder 7-1-2 of air cooling of merely hitting are all accepted electric controller 1 control by the second temperature sensor 7-1-3; 2 row metal paper tinsels with film structure layer after plated film processing, being successively decreased by vacuum tightness separately moves ahead after transition zone 6 is derived, and accepts cooling by the surface of twining upper and lower two groups every group 2 hollow cooling drum 7-1-2 respectively;
D, described multiple paper and rolling section 8 are by 2 groups on 1 the rolling stand 8-1 multiple paper wrap-ups of being made up of multiple paper member 8-2 and rolling member 8-4 respectively, respectively to the multiple paper in 2 row metal paper tinsel coatings surface of being derived by cooling section 7 with implement rolling.
Except the above content, other is all as two of embodiment.
Three of embodiment please be joined and be read accompanying drawing 1, and shown in accompanying drawing 2 ~ 7.
A kind of package tinsel continuous coating device when adopting a package tinsel 10 as the plated film processing object, also is applicable to tinsel double-sided coating processing treatment.In addition, other is all as two of embodiment.
The described 3 kinds of package tinsel continuous coating devices of the utility model embodiment, giving the programmable logic controller input process software of its electric controller 1, connection vacuumizes intake line and processing medium intake line, and behind sputtering target base device target, can start shooting and drop into normal plated film processing, and the program of described plated film processing is all arranged by common coating process step arrangement, and its technological work parameter is all carried out by common processing parameter.
Here also should be noted that, can utilize described first load lock 17, second load lock 18 and the 3rd load lock 19, respectively to electrically heated chamber 9-1, the 4-1 of ion purge chamber and magnetron sputtering plating chamber 5-1 implement to vacuumize, then by importing working medium, make electrically heated chamber 9-1 respectively, the vacuum tightness of the 4-1 of ion purge chamber and magnetron sputtering plating chamber 5-1 reaches technology vacuum tightness.Under such condition, described electrically heated chamber 9-1, the 4-1 of ion purge chamber and magnetron sputtering plating chamber 5-1 all can not establish vacuum-pumping pipeline.
The process that the utility model first sample is implemented the plated film processing treatment is gratifying, comparable prior art is energy-saving and cost-reducing, and favorable quality of finished products is in prior art more than 15%, and production efficiency improves 20% at least, obtain tangible technical economic benefit, realized original intention of the present utility model.
Use range of the present utility model is not subjected to the restriction of specification sheets description, can also be applicable to the coating film treatment on dalle surface at least, and the surface coating of reflective mirror material is handled etc.
Claims (8)
1. a tinsel continuous coating device is the plated film processing object with package tinsel (10), and continuous coating is implemented on the surface of tinsel handled; This equipment comprises: the electric controller (1) with programmable controller, have comprise unreel stand (2-1) and be arranged in the let off roll assembly (2-2) that unreels on the stand (2-1) unwinding device unreel section (2), have at least 2 vacuum tightnesss that constituted by mutual reservation tinsel moving conduit and first vacuum chamber (3-1) that is provided with vacuum-pumping pipeline (3-1-1) that is tightly connected and increase progressively transition zone (3), has at least 1 by being provided with vacuum-pumping pipeline (4-1-1), the tinsel plated film face ion that the ion purge chamber (4-1) of electrode (2-1-2) and working medium pipeline (4-1-3) constitutes cleans section (4), having some groups keeps the tinsel moving conduit mutually and is tightly connected, and every group has at least 1 to be provided with sputtering target base (5-1-1), the continuous coating section (5) that the magnetron sputtering plating chamber (5-1) of vacuum-pumping pipeline (5-1-2) and working medium pipeline (5-1-3) constitutes, has at least 2 vacuum tightnesss that constituted by mutual reservation tinsel moving conduit and second vacuum chamber (6-1) with vacuum-pumping pipeline (6-1-1) that is tightly connected transition zone (6) that successively decreases, cooling section (7) with refrigerating unit (7-1), and has the rolling of a comprising stand (8-1), be arranged in the multiple paper member (8-2) of rolled paper on the rolling stand (8-1) and the rolling member (8-4) that is driven by drive-motor (8-3), with and constant linear velocity controller (8-5) at the multiple paper of the tinsel plated film face of interior multiple paper wrap-up and rolling section (8); And described vacuum tightness increases progressively transition zone (3), ion and cleans section (4), continuous coating section (5) and the vacuum tightness transition zone (6) that successively decreases and keep the tinsel moving conduit successively mutually and be tightly connected, thereby constitute a continuous production and processing line, and described all sections (2,3,4,5,6,7,8) work and processing parameter thereof separately all accepted electric controller (1) control by corresponding control piece;
It is characterized in that:
A, also comprise the electrically heated section (9) of tinsel being implemented heating; Described electrically heated section (9) keeps the tinsel moving conduit by at least 1 both sides and has electric heater unit (9-1-1) and the electrically heated chamber (9-1) of temperature sensor (9-1-2) is constituted; Described electrically heated section (9) is arranged in described vacuum tightness and increases progressively transition zone (3) and described tinsel plated film face ion and clean between the section (4) and keep the tinsel moving conduit mutually and be tightly connected; The electric heater unit (9-1-1) of described electrically heated chamber (9-1) is accepted electric controller (1) control by temperature sensor (9-1-2);
B, described vacuum tightness increase progressively each first vacuum chamber (3-1) of transition zone (3), each electrically heated chamber (9-1) of electrically heated section (9), ion cleans each ion purge chamber (4-1) of section (4), each magnetron sputtering plating chamber (5-1) of continuous coating section (5), and successively decrease each second vacuum chamber (6-1) of transition zone (6) of vacuum tightness, five face the indoor chamber of tinsel plated film face directly, are two ends and are respectively curved line and middlely be the indoor chamber (G of olive surface shape first arch by what straight transitions connected
1);
The refrigerating unit (7-1) of c, described cooling section (7), by 2 have only spacing separately be oppositely disposed on the support (7-1-1) and respectively by the hollow cooling drum (7-1-2) of circulating cooling medium refrigeration and second temperature sensor (7-1-3) that is used for surveying hollow cooling drum (7-1-2) surface temperature formed; The described 2 but circulating cooling medium control magnetic valves of cylinder (7-1-2) of air cooling of merely hitting are accepted electric controller (1) control by second temperature sensor (7-1-3); The tinsel with film structure layer after plated film processing is successively decreased after transition zone (6) derives by vacuum tightness, accepts cooling by the surface of twining 2 hollow cooling drums (7-1-2);
The rolling member (8-4) of d, the multiple paper of described tinsel plated film face and rolling section (8), realize even linear velocity coiling rolling by its permanent dimension detector (8-5) by electric controller (1) control drive-motor (8-3), and draw the whole process motion of the tinsel plated film processing of this equipment.
2. tinsel continuous coating device according to claim 1 is characterized in that, described plated film processing object package tinsel (10) has 2, and its:
A, by described 2 package tinsels (10), respectively by being arranged in the tinsel that 2 let off roll assemblies (2-2) of unreeling on the stand (2-1) unreel, lead paper tinsel roller (11) via integration and become the double-level-metal paper tinsel of consistency from top to bottom back-to-back after whole, and move ahead synchronously and import that described vacuum tightness increases progressively transition zone (3) and the synchronous plated film processing of bimetal paper tinsel outside surface after being implemented in;
B, described vacuum tightness increase progressively each first vacuum chamber (3-1) of transition zone (3), the electrically heated chamber (9-1) of electrically heated section (9), ion cleans each ion purge chamber (4-1) of section, each magnetron sputtering plating chamber (5-1) of continuous coating section (5), and successively decrease each second true chamber (6-1) of transition zone (6) of vacuum tightness, five indoor chambeies with respect to the indoor chamber (G of its first arch
1) the opposite, be two ends and be respectively curved line and middlely connected by straight transitions, and have and the indoor chamber (G of described first arch
1) identical process pipeline and the indoor chamber (G of second arch of working component
2), and the indoor chamber (G of second arch
2) and the indoor chamber (G of first arch
1) arrange symmetrically; When plated film processing object bimetal paper tinsel along the indoor chamber (G of first arch
1) and the indoor chamber (G of second arch
2) diad by the time, the plated film face of 2 layers of tinsel is up and down implemented the plated film processing treatment simultaneously; Indoor chamber (the G of described second arch
2) work and processing parameter, with the indoor chamber (G of first arch
1) work and processing parameter together, accept electric controller (1) control;
The refrigerating unit (7-1) of c, described cooling section (7), by 4 have only spacing separately be oppositely disposed on the support (7-1-1) and formed by the hollow cooling drum (7-1-2) of circulating cooling medium refrigeration respectively; The described 4 but circulating cooling medium control magnetic valves of cylinder (7-1-2) of air cooling of merely hitting are all accepted electric controller (1) by second temperature sensor (7-1-3) and are controlled; 2 row metal paper tinsels with film structure layer after plated film processing, being successively decreased by vacuum tightness separately moves ahead after transition zone (6) is derived, and accepts cooling by the surface of upper and lower two groups every group 2 the hollow cooling drums of winding (7-1-2) respectively;
D, described multiple paper and rolling section (8), by 2 groups on 1 rolling stand (8-1) the multiple paper wrap-ups of being formed by multiple paper member (8-2) and rolling member (8-4) respectively, the multiple paper in 2 row metal paper tinsel coatings surface and the enforcement rolling to being derived by cooling section (7) respectively.
3. tinsel continuous coating device according to claim 1 and 2 is characterized in that, also comprise be located at respectively unreel section (2) and multiple paper and rolling section (8) position unreel deviation correcting device (12) and rolling deviation correcting device (13); And:
The described deviation correcting device (12) that unreels, be unwinding device unreel stand (2-1) two bottom sides, respectively be provided with arranged apart and be in 2 first roll wheel assemblies in front and back (2-1-1) on the same straight line along its length; Also comprise first guideway (12-1) that is equipped with mutually with left and right first roll wheel assembly (2-1-1), the piston rod of the hinged and the other end of one end and mounting block with unreel hinged first Pneumatic assembly (12-2) of stand (2-1), and be arranged in the first infrared acquisition assembly (12-3) that increases progressively the tinsel outer side edges boundary position of zone of transition (3) left and right sides, ingress near described vacuum tightness, and the gas circuit of first Pneumatic assembly (12-2) control magnetic valve is accepted electric controller (1) control; When the outer side edges of tinsel shifts out its lateral border in limited time, the described first infrared acquisition assembly (12-3) is through the gas circuit control magnetic valve of electric controller (1) by first Pneumatic assembly (12-2), order unreels stand (2-1) and realizes centering along (12-1) displacement of first guideway, thereby makes tinsel remain the centering operation;
Described rolling deviation correcting device (13) is the two bottom sides at rolling stand (8-1), respectively is provided with arranged apart and be in 2 second roll wheel assemblies in front and back (8-1-1) on the same straight line along its length; Also comprise second guideway (13-1) that is equipped with mutually with left and right second roll wheel assembly (8-1-1), one end and mounting block hinged and hinged second Pneumatic assembly (13-2) of the piston rod of the other end and rolling stand (8-1), and the second infrared acquisition assembly (13-3) that is arranged in the and arranged on left and right sides plated film tinsel outer side edges boundary position of rolling member (8-4) ingress, and the electromagnetic valve of gas circuit of second Pneumatic assembly (13-2) is accepted electric controller (1) control; When plated film tinsel outer side edges shifts out its lateral border in limited time, the described second infrared acquisition assembly (13-3), through the gas circuit control magnetic valve of electric controller (1) by second Pneumatic assembly (13-2), make rolling stand (8-1) realize centering along (13-1) displacement of second guideway, thereby make the plated film tinsel remain centering rolling operation.
4. tinsel continuous coating device according to claim 1 and 2 is characterized in that, also comprises constant tension control device (14); Described constant tension control device (14) has 2, and 2 constant tension control devices (14) are arranged in described section (2) and multiple paper and the rolling section (8) of unreeling; And described constant tension control device (14), the tension force of butt is experienced assembly (14-1) and permanent tension adjustment assembly (14-2) is formed by rolling mutually with tinsel or plated film tinsel; Described permanent tension adjustment assembly (14-2), the piston rod of and the other end hinged by an end and mounting block and formed with the hinged permanent tension adjustment Pneumatic assembly (14-2-2) of the tension adjustment cylinder (14-2-1) of tinsel or plated film tinsel rolling butt; Describedly unreel the tinsel of section (2) or be in multiple paper and the motion tension force of the plated film tinsel of rolling section (8) when being greater than or less than the tension force that sets when being in, described tension force is experienced the gas circuit control magnetic valve that assembly (14-1) IMU is crossed electric controller (1) the permanent tension adjustment Pneumatic assembly of control (14-2-2), make tension adjustment cylinder (14-2-1) along the axial stretching motion of permanent tension adjustment Pneumatic assembly (14-2-2), tinsel or plated film tinsel are implemented permanent tension adjustment, thereby realize the permanent tension control of tinsel or plated film tinsel.
5. tinsel continuous coating device according to claim 1 and 2 is characterized in that, described continuous coating section (5) can be set the plated film section that it adapts to multiple different coating according to the film structure layer of metal foil surface; And described continuous coating section (5) is by the first filming fragment (5a), the second plated film fragment (5b), the 3rd plated film fragment (5c) and the 4th plated film fragment (5d) are formed, and the described first, second, third and the 4th plated film fragment (5a, 5b, 5c, 5d) keeps the tinsel moving conduit mutually and is tightly connected successively.
6. tinsel continuous coating device according to claim 1 and 2 is characterized in that, first vacuum chamber (3-1) that described vacuum tightness increases progressively section (3) has 3; And between its ingress and adjacent 2 first vacuum chambers (3-1), also respectively be provided with 1 first insulated chamber (15) with mechanical type damping structure, and described first insulated chamber (15) keeps tinsel operation channel seal with adjacent first vacuum chamber (3-1) respectively and is connected; Second vacuum chamber (6-1) of section (6) has 3 and described vacuum tightness is successively decreased, and between its ingress and exit and adjacent 2 second vacuum chambers (6-1), also respectively be provided with 1 second insulated chamber (16) with mechanical type damping structure, and described second insulated chamber (16) keeps tinsel operation channel seal with adjacent second vacuum chamber (6-1) respectively and is connected.
7. tinsel continuous coating device according to claim 1 and 2 is characterized in that, the electrically heated chamber (9-1) of described electrically heated section (9) has 1; The ion purge chamber (4-1) that described ion cleans section (4) has 2; The magnetron sputtering plating chamber (5-1) of described continuous coating section (5) has 8, and is divided into the plated film section of 4 groups of different plated film actions respectively by continuous 2 magnetron sputtering plating chambers (5-1); And between electrically heated chamber (9-1) and ion purge chamber (4-1), also be provided with vacuum tightness and increase progressively first vacuum chamber (3-1) of section (3) and first load lock (17) with vacuum-pumping pipeline (17-1) of the vacuum tightness of the purge chamber (4-1) of ion cleaning section (4) more than or equal to being adjacent the vacuum tightness that connects; The ion that cleans section (4) at ion cleans between the magnetron sputtering plating chamber (5-1) of (4-1) and continuous coating section (5), also is provided with vacuum tightness more than or equal to second load lock (18) with vacuum-pumping pipeline (18-1) of the vacuum tightness that is adjacent the ion purge chamber (4-1) that connects and magnetron sputtering plating chamber (5-1); Between adjacent 2 magnetron sputtering plating chambers (5-1) of continuous coating section (5), all also be provided with vacuum tightness more than or equal to the 3rd load lock (19) with vacuum-pumping pipeline (19-1) of the vacuum tightness of adjacent magnetron sputtering plating chamber (5-1); And described first, second, and third load lock (17,18,19), all keep tinsel operation passage and be adjacent the related process working spaces that connects respectively being tightly connected, and electric controller (1) control is accepted in the work of vacuumizing of first, second, and third load lock.
8. tinsel continuous coating device according to claim 2 is characterized in that, when adopting a package tinsel (10) as the plated film processing object, also is applicable to tinsel double-sided coating processing treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320070315 CN203159705U (en) | 2013-02-07 | 2013-02-07 | Continuous coating equipment for metal foil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320070315 CN203159705U (en) | 2013-02-07 | 2013-02-07 | Continuous coating equipment for metal foil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203159705U true CN203159705U (en) | 2013-08-28 |
Family
ID=49020904
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320070315 Withdrawn - After Issue CN203159705U (en) | 2013-02-07 | 2013-02-07 | Continuous coating equipment for metal foil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203159705U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103074592A (en) * | 2013-02-07 | 2013-05-01 | 江苏夏博士节能工程股份有限公司 | Metal foil continuous film-coating device |
| CN104404474A (en) * | 2014-12-26 | 2015-03-11 | 辽宁北宇真空科技有限公司 | Continuous vacuum ion plating machine |
| CN104913601A (en) * | 2014-12-29 | 2015-09-16 | 深圳市信宇人科技有限公司 | Method for baking lithium ion battery or battery pole piece in tunnel mode |
-
2013
- 2013-02-07 CN CN 201320070315 patent/CN203159705U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103074592A (en) * | 2013-02-07 | 2013-05-01 | 江苏夏博士节能工程股份有限公司 | Metal foil continuous film-coating device |
| CN103074592B (en) * | 2013-02-07 | 2015-03-04 | 江苏夏博士节能工程股份有限公司 | Metal foil continuous film-coating device |
| CN104404474A (en) * | 2014-12-26 | 2015-03-11 | 辽宁北宇真空科技有限公司 | Continuous vacuum ion plating machine |
| CN104913601A (en) * | 2014-12-29 | 2015-09-16 | 深圳市信宇人科技有限公司 | Method for baking lithium ion battery or battery pole piece in tunnel mode |
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