CN203127656U - SPS material ordering system - Google Patents
SPS material ordering system Download PDFInfo
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- CN203127656U CN203127656U CN 201320069896 CN201320069896U CN203127656U CN 203127656 U CN203127656 U CN 203127656U CN 201320069896 CN201320069896 CN 201320069896 CN 201320069896 U CN201320069896 U CN 201320069896U CN 203127656 U CN203127656 U CN 203127656U
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- ordering
- dolly
- trolley
- sps
- ordering system
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Abstract
The utility model provides an SPS material ordering system which comprises a production line, an ordering trolley used for transporting materials, and a dosing area, wherein a plurality of assembling trolleys are arranged along the production line, connecting rods are arranged among the assembling trolleys, and the dosing area is independent from the production line and stores the materials. The ordering trolley is used for loading the materials in the dosing area. The ordering trolley and the connecting rods are mutually attracted through magnets on a trolley body, and the ordering trolley moves along with the production line. According to the SPS material ordering system, driving force is avoided, the ordering trolley can operate along with operation of the production line, additional feeding lines are unnecessary, an occupied area is effectively reduced, manufacturing cost is low, and cost funds are far less than those of an occasion where AGV is needed for driving the material ordering trolley. Moreover, missed selection and wrong selection can be effectively avoided, the dosing speed is increased, the length of the production line can be shortened effectively, production labor time can be saved, working stations are reduced, and the number of allocated personnel is reduced.
Description
Technical field
The utility model relates to automotive field, is specifically related to a kind of SPS material ordering system.
Background technology
Along with the introducing of Toyota's production system at auto trade, the SPS(part sorting system Set Parts System of assembly shop logistics) joining the cargo interests formula has also obtained very big concern in China, is that Toyota is joint, popular joint or generally jointly all wideling popularize application.It is exactly by a per car assembling mode of distributing the deliver goods thing that SPS joins the cargo interests formula.SPS system (being also referred to as SPS material ordering system) is by the control of controller and software, show as accessory appliances by cresset and numeral, on electronic machine, lead the picking personnel to finish picking work correctly, fast, like a cork correct selection message reflection.Can reduce the picking error rate, accelerate picking speed, exempt inconvenience and the waste of traditional work, save human resources and staff training time and training cost.It is a kind of a kind of logistic pattern of giving the assembler with Part supplying, and the characteristics of its maximum are exactly that batching is separated fully with assembling, thereby makes that production operation is stable, efficient improves, and equipment investment minimizing, logistics carrying reduce.
Though existing SPS material ordering system is widely used, application cost is higher, and floor area is also bigger.A kind of SPS feed mode of present comparatively widespread use is for utilizing AGV(automatic guide transport trolley Automated Guided Vehicle) pulling ordering dolly, with regard to this technology, it is higher to purchase the AGV cost, and the maintenance of laying route and navigation way also is a no small spending, simultaneously, the employed feeding line of ordering dolly and the manufacturing line of AGV pulling are two lines that isolate fully, need the outer area of occupying volume during engineering construction, if moreover AGV gone out the system failure, the interaction of two lines is easy to go wrong.In the prior art except AGV, also there is the embodiment that adopts artificial promotion, trailer pulling, female dolly pulling ordering dolly to reach the standard grade, but, first kind of mode manpower consumption is bigger, relatively backward, lost labor's cost, back two kinds of pulling modes are owing to still need additionally to introduce power plant and lay route, and therefore all there is tangible deficiency in existing SPS material ordering system.
In addition, owing to the lifting of client's production capacity, the variation of vehicle, certainly will cause material to increase, the assembling beat is accelerated, and manufacturing line lengthens.If the production distribution according to existing SPS material ordering system, every kind of part has a car of one's own, the required part unification of each station is drawn to the line limit of each corresponding station by trailer from the parts warehouse car load, operative employee's entrucking of asking for then, because manufacturing line limit employee must choose and get material to part and turn round these non-increments operations of walking about and make that fitting line production efficiency is had a strong impact on, and increase misloading greatly, the risk of neglected loading.
For these reasons, must try every possible means existing SPS material ordering system is transformed, find a kind of more suitable system to solve the problems referred to above.
The utility model content
In order to overcome above-mentioned defective of the prior art, the utility model provides a kind of SPS material ordering system, adopts following technical proposals:
A kind of SPS material ordering system comprises: manufacturing line, some Assembling bogies are arranged along described manufacturing line and are arranged, and are provided with connecting rod between the described Assembling bogie; And the ordering dolly that is used for transporting material; Also comprise: independently store the batching district of material with described manufacturing line; Wherein, described ordering dolly is loaded material in described batching district, and described ordering dolly is inhaled mutually by the magnet on the vehicle body and described connecting rod magnetic, follows described manufacturing line and moves.
The top of described ordering dolly is provided with for the top board of placing material.
Described ordering dolly middle part is provided with drawer, is used for the small-sized non-Electrical Parts placing little Electrical Parts and lose easily.
Described ordering dolly bottom also is provided with matter storage lattice, is used for placing Plastic Parts etc.
Preferably, described magnet is arranged at the front end below of ordering dolly.
Preferably, described connecting rod is the irony connecting rod.
Described batching district includes an inlet and an outlet, and forms the little vehicle passage of described ordering dolly between described entrance and the described outlet.
The entrance in described batching district is provided with the scanner for the store list of the described ordering dolly of scanning.
The SPS material ordering system that the utility model provides compared with prior art has following outstanding beneficial effect:
1) according to simple magnetic principles, the ordering dolly of this SPS material ordering system by being provided with magnet moves with the operation that connecting rod is inhaled mutually along with manufacturing line, make manufacturing line and feeding line unite two into one, exempted extra feeding line, cheap, expend the material ordering dolly that fund is far smaller than needs AGV to drive, reach the purpose of energy savings and land area simultaneously;
2) according to the size of the different parts of various vehicles and the difference of shape, the ordering dolly is provided with various blowings district, demand with the different parts that satisfy car load, compare with the existing Assembling bogie that single component can only be housed, avoid manufacturing line limit employee's part to choose, get material and turned round non-increment operation such as walk about, improve production efficiency, reduced the risk of misloading, neglected loading;
3) avoid orthodox method that a large amount of banks are placed on the manufacturing line limit and cause the elongated defective of manufacturing line, effectively shortened the length of manufacturing line, saved production man-hour, simplified station, saved personnel's configuration.
Description of drawings
With reference to the accompanying drawing shown in the conduct exemplary embodiments of the present utility model subsequently, this explanation will be more readily understood, but should not be construed as the restriction to the utility model scope.
Fig. 1 shows the overall structure scheme drawing of this SPS material ordering system;
Fig. 2 shows the front view of the ordering dolly of the SPS material ordering system in the utility model;
Fig. 3 shows the lateral plan of the ordering dolly of the SPS material ordering system in the utility model;
Fig. 4 shows the birds-eye view of the ordering dolly of the SPS material ordering system in the utility model.
Wherein, the implication of Reference numeral:
1, manufacturing line 2, batching district 3, Assembling bogie 4, ordering dolly 5, connecting rod 21, entrance 22, dolly passage 23, outlet 41, magnet 42, top board 43, drawer 44, matter storage lattice
The specific embodiment
Further understand technological means of the present utility model and feature in depth for making, careful conjunction with figs. is given and further being specified for example in the back:
The utility model provides a kind of SPS material ordering system, as shown in Figure 1.This SPS material ordering system comprises manufacturing line 1 and batching district 2.Wherein, some Assembling bogies 3 are arranged along manufacturing line 1 and are arranged, and its spacing can be adjusted arbitrarily according to producing needs.Usually connect by connecting rod 5 between each Assembling bogie 3.Batching district 2 is and manufacturing line 1 distinct area.In a preferred embodiment, manufacturing line 1 and described batching district 2 constitute the passage of general toroidal, as shown in Figure 1.The entrance 21 that ordering dolly 4 is distinguished from batching is pushed into the dolly passage 22 the batching district 2.This entrance 21 is provided with the scanner (not shown), after the store list of ordering dolly 4 on the scanned ordering dolly 4 of this process scanner, the corresponding part signal lamp in batching district 2 can light automatically, and operating personal promotes ordering dolly 4 and begins to sort material along dolly passage 22.The operative employee sorts material and one by one by the signal lamp that goes out under wigwag guiding.After letter sorting finished, the artificial ordering dolly 4 that pushes came out up to manufacturing line 1 limit from the outlet 23 in batching district 2.After being confirmed by scanning system by the operative employee of manufacturing line 1 this station of limit again, the correct ordering dolly 4 of coupling is adsorbed onto on two connecting rods 5 between the Assembling bogie 3 by the magnet 41 on the vehicle body, at this moment, ordering dolly 4 enters the initial station of manufacturing line 1, after this, manufacturing line 1 is when operation, drive ordering dolly 4 along manufacturing line 1 operation, the service direction of this ordering dolly 4 feeding line that is otherwise known as, because ordering dolly 4 passes through to inhale mutually with the connecting rod 5 on the manufacturing line 1 perpendicular to the magnet of the side of working direction, feeding line and the manufacturing line of this moment unite two into one.When ordering dolly 4 when running to each station, operative employee's own required material of taking successively is up to line end station, after product assembling is just finished, by manually withdrawing from ordering dolly 4, push batching district 2 from entrance 21 again again, carry out the material letter sorting order of next round.
According to a preferred implementation of the present utility model, the top of described ordering dolly 4 has top board 42, is used for placing big Electrical Parts.
According to a preferred implementation of the present utility model, also be provided with drawer 43 and matter storage lattice 44 on the described ordering dolly 4, drawer 43 is used for the small-sized non-Electrical Parts placing little Electrical Parts and lose easily, and matter storage lattice 44 generally is used for placing Plastic Parts etc.
According to a preferred implementation of the present utility model, the size of magnet 41, shape, number and rigging position can have numerous embodiments according to actual needs, and preferably, described magnet 41 is arranged at the front end below of ordering dolly 4.
Preferably, described connecting rod 5 is irony connecting rods, with magnet 41 the magnetic interattraction takes place.
Advantage of the present utility model is: save the actuating device to the ordering dolly, make feeding line and manufacturing line unite two into one, both energy savings can be saved land area again; Even the situation that pulling makes mistakes occurs, owing to be simple magnet absorption principle, can accomplish to change timely flexibly, manoevreability is stronger; An ordering dolly can be placed all required parts of car load, prevents misloading, neglected loading, and reduces owing to choosing part, turning round the man-hour of walking about and wasting, and enhances productivity; SPS material ordering system of the present utility model is not only applicable to the Cockpit manufacturing line, and in fact also applicable to any similar material assembling line, only the suitable adjustment of doing a little gets final product.
More than though the specific embodiment of the present utility model has been described, it will be understood by those of skill in the art that these only are casehistorys, protection domain of the present utility model is limited by appended claims.Those skilled in the art can make numerous variations or modification to these embodiments under the prerequisite that does not deviate from principle of the present utility model and essence, but these changes and modification all fall into protection domain of the present utility model.
Claims (8)
1. SPS material ordering system comprises:
Manufacturing line, some Assembling bogies are arranged along described manufacturing line and are arranged, and are provided with connecting rod between the described Assembling bogie; And
Be used for transporting the ordering dolly of material;
It is characterized in that, also comprise: independently store the batching district of material with described manufacturing line;
Wherein, described ordering dolly is loaded material in described batching district, and described ordering dolly is inhaled mutually by the magnet on the vehicle body and described connecting rod magnetic, follows described manufacturing line and moves.
2. SPS material ordering system according to claim 1 is characterized in that, the top of described ordering dolly is provided with for the top board of placing material.
3. SPS material ordering system according to claim 1 is characterized in that, described ordering dolly middle part is provided with drawer.
4. SPS material ordering system according to claim 1 is characterized in that, described ordering dolly bottom also is provided with matter storage lattice.
5. SPS material ordering system according to claim 1 is characterized in that, described magnet is arranged at the front end below of ordering dolly.
6. SPS material ordering system according to claim 1 is characterized in that, described connecting rod is the irony connecting rod.
7. SPS material ordering system according to claim 1 is characterized in that, described batching district includes an inlet and an outlet, and forms the little vehicle passage of described ordering dolly between described entrance and the described outlet.
8. SPS material ordering system according to claim 7 is characterized in that, the entrance in described batching district is provided with the scanner for the store list of the described ordering dolly of scanning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320069896 CN203127656U (en) | 2013-02-06 | 2013-02-06 | SPS material ordering system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320069896 CN203127656U (en) | 2013-02-06 | 2013-02-06 | SPS material ordering system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203127656U true CN203127656U (en) | 2013-08-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320069896 Expired - Fee Related CN203127656U (en) | 2013-02-06 | 2013-02-06 | SPS material ordering system |
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| Country | Link |
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| CN (1) | CN203127656U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104020747A (en) * | 2014-06-18 | 2014-09-03 | 安徽江淮汽车股份有限公司 | Flexible centralized assembling error-proof method and system |
| CN107264584A (en) * | 2017-05-19 | 2017-10-20 | 中国重汽集团成都王牌商用车有限公司 | Store transfer car(buggy) and conveyer method |
| CN108840054A (en) * | 2018-08-17 | 2018-11-20 | 柳州市昱辰信息科技有限公司 | Production line intelligent-tracking matches feeding system and method |
| CN109748055A (en) * | 2019-03-14 | 2019-05-14 | 重庆大学 | Oriented magnetic orbit arragement construction |
-
2013
- 2013-02-06 CN CN 201320069896 patent/CN203127656U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104020747A (en) * | 2014-06-18 | 2014-09-03 | 安徽江淮汽车股份有限公司 | Flexible centralized assembling error-proof method and system |
| CN104020747B (en) * | 2014-06-18 | 2016-10-05 | 安徽江淮汽车股份有限公司 | A kind of flexible collection joins error-preventing method and system |
| CN107264584A (en) * | 2017-05-19 | 2017-10-20 | 中国重汽集团成都王牌商用车有限公司 | Store transfer car(buggy) and conveyer method |
| CN107264584B (en) * | 2017-05-19 | 2019-09-27 | 中国重汽集团成都王牌商用车有限公司 | Store transfer car(buggy) and conveyer method |
| CN108840054A (en) * | 2018-08-17 | 2018-11-20 | 柳州市昱辰信息科技有限公司 | Production line intelligent-tracking matches feeding system and method |
| CN109748055A (en) * | 2019-03-14 | 2019-05-14 | 重庆大学 | Oriented magnetic orbit arragement construction |
| CN109748055B (en) * | 2019-03-14 | 2024-01-26 | 重庆大学 | Directional magnetic track arrangement structure |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 201206 Shanghai Pudong New Area City Jingqiao export processing zone Jufeng Road No. 2166 Patentee after: Shanghai Yanfeng Jinqiao Automotive Trim Systems Co.,Ltd. Patentee after: Yanfeng Automotive Trim Systems Co.,Ltd. Address before: 201206 Shanghai Pudong New Area City Jingqiao export processing zone Jufeng Road No. 2166 Patentee before: YANFENG VISTEON AUTOMOTIVE TRIM SYSTEMS CO.,LTD. |
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| TR01 | Transfer of patent right |
Effective date of registration: 20160819 Address after: 201206 Shanghai Pudong New Area City Jingqiao export processing zone Jufeng Road No. 2166 Patentee after: Shanghai Yanfeng Jinqiao Automotive Trim Systems Co.,Ltd. Address before: 201206 Shanghai Pudong New Area City Jingqiao export processing zone Jufeng Road No. 2166 Patentee before: Shanghai Yanfeng Jinqiao Automotive Trim Systems Co.,Ltd. Patentee before: Yanfeng Automotive Trim Systems Co.,Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130814 Termination date: 20210206 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |