CN203112324U - Metal composite belt vacuum suction lifting device - Google Patents
Metal composite belt vacuum suction lifting device Download PDFInfo
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- CN203112324U CN203112324U CN 201320014573 CN201320014573U CN203112324U CN 203112324 U CN203112324 U CN 203112324U CN 201320014573 CN201320014573 CN 201320014573 CN 201320014573 U CN201320014573 U CN 201320014573U CN 203112324 U CN203112324 U CN 203112324U
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Abstract
The utility model discloses a metal composite belt vacuum suction lifting device and belongs to the technical field of mechanical equipment. The metal composite belt vacuum suction lifting device comprises two parts, namely a mechanical sling and a vacuum chuck assembly, and is characterized in that the vacuum chuck assembly and the mechanical sling are fastened and connected through a bolt; the mechanical sling consists of a lifting lug, a lifting arm and a base; the lifting arm is connected with the base through rotating shafts and bearing blocks so as to rotate by 180 degrees; the lifting lug is arranged on the lifting arm; the vacuum chuck assembly consists of a manual slide valve, an oil-less vacuum pump and vacuum chucks; the vacuum chucks are connected with the vacuum pump through a copper gas tube and a one-way valve; a vacuum meter, a pressure sensor and the manual slide valve used for pressure relief are arranged on a pipeline of the copper gas tube; and the oil-less vacuum pump in the vacuum chuck assembly is arranged on the base of the mechanical sling. The metal composite belt vacuum suction lifting device is safe, reliable, economic, rapid, low in cost and can be applicable to any metal composite belt, the economic benefits of the cable industry can be obviously improved, the labor intensity of operators is reduced, and work safety accidents are avoided.
Description
Technical field
The utility model relates to a kind of metal compound belt vacuum hold lifting appliance, and the lifting operation of metal compound belts such as the steel that is particularly useful for line cable industries such as electric wire, cable, optical cable is moulded, plastic-aluminum belongs to mechanical equipment technical field.
Background technology
As the indispensable metal compound belt of line cable industry, mainly comprise kinds such as composite steel-plastic belt, aluminium-plastic tape, corrosion-resistant steel plastic composite strip, copper strips.The metal compound belt that line cable industry uses, manner of packing normally keeps flat laminated.The sticking mode of metal compound belt, main electricity consumption magnetic of past is held, pure mechanical grip, manually mode such as handle and load is installed on the metal compound belt pay off rack.
Electromagnetism sticking mode range of use is limited, and magnetic conductive material is not invalid to aluminium-plastic tape etc.Because the metal compound belt of original packing all is that level attitude is stacked, metal compound belt for the stacked state of different in width, the size of electromagnetic force is difficult to accurately adjust, the too small single one deck composite band of sticking that is not enough to of electromagnetic force, electromagnetic force is excessive can to arrive one deck composite band down by sticking again, operating difficulties in the use, and electromagnetic force degree more than needed causes safety lower inadequately.
Pure mechanical grip mode, Clamping force is excessive, too small all can to cause damage to the metal composite belt surface.Clamping force is crossed conference and is produced expendable impression, fracture wound; Clamping force is too small, can cause metal compound belt to be handled and loaded in anchor clamps, rocking in the process and and anchor clamps clash into the generation mechanical damage.These damages can cause the generation of manufacturing line substandard products, scrap.
For above-mentioned reasons, for a long time, the metal compound belt that must use in the line cable industry sheath process flow substantially all is to handle and load on the metal tape pay off rack of sheath manufacturing line with manual type.Weight and the width of metal compound belt are directly proportional, and weight does not wait from tens kilograms to up to a hundred kilograms, and by manually handling and loading, safety, reliability, convenience all can not get ensureing that the carelessness in the handling process can cause serious personal injury merely; The carrying of simultaneously big specification metal compound belt needs above the cooperating of three people, is unfavorable for enhancing productivity, and saves cost of labor.
The utility model content
The purpose of this utility model is manually to handle and load all drawbacks of bringing for the long-term dependence of operation of handling and loading that solves the line cable industry metal compound belt, thereby provide a kind of metal compound belt vacuum hold lifting appliance, the utility model has improved production efficiency, reduced the cost of labor in the operation process, alleviate the labour intensity of operating worker, stopped the generation of the safety misadventure in the carrying engineering.
The purpose of this utility model is achieved through the following technical solutions: metal compound belt vacuum hold lifting appliance, comprise mechanical suspender and vacuum cup assembly two parts, and it is characterized in that, link to each other with bolted between described vacuum cup assembly and the mechanical suspender.
Described mechanical suspender is made of hanger, arm, rotating shaft, bearing seat and base; Arm links to each other with base by rotating shaft, bearing seat and reaches 180 degree rotations; Described hanger is arranged on the arm.
Described vacuum cup assembly is made up of red copper tracheae, manual guiding valve, check valve, oilless vacuum pump, vacuum indicator, pressure sensor and vacuum cup; Vacuum cup is connected with oilless vacuum pump by red copper tracheae, check valve, and check valve is arranged between red copper tracheae and the oilless vacuum pump, vacuum indicator and pressure sensor, all is arranged on the pipeline of red copper tracheae for the manual guiding valve of pressure release.
Base middle part in the described mechanical suspender is provided with the base perforate.
Oilless vacuum pump in the described vacuum cup assembly is installed on the base of mechanical suspender.
Described vacuum cup is provided with the sucker sealing lip that foam or sponge are made.
In the utility model, the vacuum cup assembly links to each other with mechanical suspender is fastening by bolt, synthetic complete vacuum hold lifting appliance.Weight-lifting equipment just can begin to lift by crane and handles and loads by be connected the back with hanger on the utility model, vacuum cup is connected by red copper tracheae and oilless vacuum pump, contact with metal compound belt to be lifted then, air in the starting oilless vacuum pump aspiration vacuum sucker, make and produce negative pressure in the vacuum cup, thereby metal compound belt to be lifted is sucked, after metal compound belt achieves the goal the position, control is used for the manual guiding valve of pressure release, the vacuum cup internal gas pressure is equated with barometric pressure, vacuum cup just breaks away from the surface of metal compound belt, thereby has finished the lifting operation task one time.
Vacuum hold ability of the present utility model depends on the degree of vacuum that vacuum pump can produce, and selects suitable small-sized oilless vacuum pump for use, and enough degree of vacuum and negative pressure value can be provided.In the practical application, carry out type selecting by 200% of maximum holding force demand.Oilless vacuum pump is directly installed on the base of mechanical suspender, and oilless vacuum pump can omnidirectional use, and than oil sealing, water seal vacuum pump, more adapts to requirement of the present utility model.
Vacuum cup in the utility model is furnished with the sucker sealing lip of foam sponge class, can adapt to the roughness of metal composite belt surface, and sealed vacuum sucker and metal composite belt surface form a confined space.Behind the oil-free vacuum pump work, firm being adsorbed on the metal compound belt of vacuum cup energy, external atmosphere pressure provides the holding force of lifting; After metal compound belt turn to the upright position, the friction force of vacuum cup and metal composite interband can guarantee that metal compound belt and vacuum cup do not break away from, friction force=vacuum hold power * friction coefficient.
The utility model is furnished with vacuum indicator, check valve, pressure sensor.Real-time degree of vacuum in the vacuum line that vacuum indicator demonstration red copper tracheae is welded, operating personal can see intuitively whether ducted degree of vacuum is in the safe range; When check valve can guarantee the vacuum pump et out of order, safety misadventure took place via in the vacuum pump upstream line in the fault and cause degree of vacuum, sucker adsorption affinity to descend in the outer atmosphere of blocking-up pipeline; Pressure sensor is based on the endotracheal vacuum pressure of current red copper, provides corresponding voltage signal and gives the weight-lifting equipment that links to each other, have only pressure sensor to judge that degree of vacuum in pipeline this moment satisfies safety requirements after, weight-lifting equipment could begin lifting operation.
The utility model is according to line cable industry common metal composite band pay off rack apparatus-form, and there is the base perforate at the base middle part.Owing to used bearing seat in the utility model, feasible upset is easier, thereby mechanical suspender provides the upset ability in the 180 degree scopes, can turn to the upright position and handle and load on the composite band pay off rack after the lifting of the metal compound belt of production scene horizontal stacking.The utility model is complete, the lifting appliance independently of a cover, can cooperate weight-lifting equipments such as producing cantilever hangs, minitype travelling crane, movable crane, electri forklift flexibly, expands the range of use of these equipment.The utility model and traditional electromagnetism sticking, pure mechanical grip, manually mode such as handle and load is compared, possess the characteristics that safe and reliable, economic quick, with low cost, any metal compound belt can both be suitable for, can significantly improve the economic benefit of line cable industry, reduce labor intensity of operating personnel, avoid the generation of industrial accident.
Description of drawings
Fig. 1 is the structural representation of mechanical suspender in the utility model;
Fig. 2 is the structural representation of vacuum cup assembly in the utility model;
Fig. 3 is structural representation of the present utility model;
Fig. 4 is the structural representation of the utility model bottom vacuum cup of arm when turning 90 degrees partially;
Fig. 5 be arm when turning 90 degrees partially the utility model be adsorbed on birds-eye view on the metal compound belt;
Among the figure: 1 hanger, 2 arms, 3 bearing seats, 4 rotating shafts, 5 bases, 6 red copper tracheaes, 7 vacuum cups, 8 vacuum indicators, 9 manual guiding valves, 10 oilless vacuum pumps, 11 check valves, 12 pressure sensors, 13 sucker sealing lips, 14 bolts, 15 base perforates, 16 metal compound belts.
The specific embodiment
Metal compound belt vacuum hold lifting appliance is divided into mechanical suspender, vacuum cup assembly two parts, links to each other with bolted between vacuum cup assembly and the mechanical suspender.
Fig. 1 is mechanical suspender part, and mechanical suspender is made of hanger, arm, rotating shaft, bearing seat and base.The physical centre of base 5 is according to the equipment characteristic configuration base perforate 15 of metal compound belt pay off rack, be welded with two bearing seats 3 on the base, arm 2 links to each other with bearing seat on the base by rotating shaft 4, and arm can be to positive and negative both direction rotation in 180 degree scopes like this.Hanger 1 is arranged on the arm, and hanger links to each other with the weight-lifting equipment of outside.
Fig. 2 is the vacuum cup assembly, is made up of red copper tracheae, manual guiding valve, check valve, oilless vacuum pump, vacuum indicator, pressure sensor and vacuum cup.Oilless vacuum pump 10 links to each other with two vacuum cups 7 via the pipeline of check valve 11, red copper tracheae 6 welding, and check valve is arranged between red copper tracheae and the oilless vacuum pump, all is furnished with the sucker sealing lip 13 that foam or sponge material are made on every vacuum cup.
The red copper tracheae uses brazing by flame to constitute vacuum line, and fills with silver solder, guarantees that pipeline does not have gas leak phenomenon.Be furnished with the vacuum indicator 8 of display pipes degree of vacuum in the vacuum line and send the pressure sensor 12 of voltage signal outside and the manual guiding valve 9 that is used for pressure release.
Oilless vacuum pump in the vacuum cup assembly is installed on the base of mechanical suspender.Before the vacuum cup work, manually guiding valve 9 is in the separating atmospheric state, and after lifting was finished, the operator movable pulley lost heart, and sucks atmosphere in the pipeline, and behind the pipe internal and external pressure balance, vacuum cup separates with metal compound belt.
After the processing of metal compound belt vacuum hold lifting appliance, assembling, debugging finish, directly link to each other with the weight-lifting equipment of production scene by hanger, the start and stop control secondary circuit of pressure sensor contact and weight-lifting equipment is connected in series, and could lift by crane after the degree of vacuum of guaranteeing this device satisfies safety requirements.
Claims (5)
1. metal compound belt vacuum hold lifting appliance, comprise mechanical suspender and vacuum cup assembly two parts, link to each other with bolted between vacuum cup assembly and the mechanical suspender, it is characterized in that described mechanical suspender is made of hanger, arm, rotating shaft, bearing seat and base; Arm links to each other with base by rotating shaft, bearing seat and reaches 180 degree rotations; Described hanger is arranged on the arm.
2. metal compound belt vacuum hold lifting appliance according to claim 1 is characterized in that, described vacuum cup assembly is made up of red copper tracheae, manual guiding valve, check valve, oilless vacuum pump, vacuum indicator, pressure sensor and vacuum cup; Vacuum cup is connected with oilless vacuum pump by red copper tracheae, check valve, and check valve is arranged between red copper tracheae and the oilless vacuum pump, vacuum indicator and pressure sensor, all is arranged on the pipeline of red copper tracheae for the manual guiding valve of pressure release.
3. metal compound belt vacuum hold lifting appliance according to claim 2 is characterized in that, the base middle part in the described mechanical suspender is provided with the base perforate.
4. according to claim 2 or 3 described metal compound belt vacuum hold lifting appliances, it is characterized in that the oilless vacuum pump in the described vacuum cup assembly is installed on the base of mechanical suspender.
5. metal compound belt vacuum hold lifting appliance according to claim 3 is characterized in that, described vacuum cup is provided with the sucker sealing lip that foam or sponge are made.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320014573 CN203112324U (en) | 2013-01-11 | 2013-01-11 | Metal composite belt vacuum suction lifting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320014573 CN203112324U (en) | 2013-01-11 | 2013-01-11 | Metal composite belt vacuum suction lifting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203112324U true CN203112324U (en) | 2013-08-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320014573 Expired - Fee Related CN203112324U (en) | 2013-01-11 | 2013-01-11 | Metal composite belt vacuum suction lifting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203112324U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109850739A (en) * | 2018-11-21 | 2019-06-07 | 湖北三江航天江河化工科技有限公司 | Medicine block lifts by crane vacuum chuck and boom hoisting |
| CN110052720A (en) * | 2019-06-12 | 2019-07-26 | 大族激光科技产业集团股份有限公司 | A kind of laser marking detection device and system |
| CN111453596A (en) * | 2020-04-24 | 2020-07-28 | 济南重工集团有限公司 | Vacuum chuck type hoisting system suitable for large-section prefabricated rectangular pipe joints |
| CN114589114A (en) * | 2022-03-06 | 2022-06-07 | 江苏富海生物科技有限公司 | No fish meal fodder packing detection device of cottonseed protein peptide preparation |
-
2013
- 2013-01-11 CN CN 201320014573 patent/CN203112324U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109850739A (en) * | 2018-11-21 | 2019-06-07 | 湖北三江航天江河化工科技有限公司 | Medicine block lifts by crane vacuum chuck and boom hoisting |
| CN110052720A (en) * | 2019-06-12 | 2019-07-26 | 大族激光科技产业集团股份有限公司 | A kind of laser marking detection device and system |
| CN111453596A (en) * | 2020-04-24 | 2020-07-28 | 济南重工集团有限公司 | Vacuum chuck type hoisting system suitable for large-section prefabricated rectangular pipe joints |
| CN114589114A (en) * | 2022-03-06 | 2022-06-07 | 江苏富海生物科技有限公司 | No fish meal fodder packing detection device of cottonseed protein peptide preparation |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130807 Termination date: 20220111 |