CN203076289U - Device for cleaning inner wall of condensation pipe by high-pressure water jet - Google Patents
Device for cleaning inner wall of condensation pipe by high-pressure water jet Download PDFInfo
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- CN203076289U CN203076289U CN 201320095120 CN201320095120U CN203076289U CN 203076289 U CN203076289 U CN 203076289U CN 201320095120 CN201320095120 CN 201320095120 CN 201320095120 U CN201320095120 U CN 201320095120U CN 203076289 U CN203076289 U CN 203076289U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 65
- 238000004140 cleaning Methods 0.000 title claims abstract description 19
- 238000009833 condensation Methods 0.000 title abstract description 14
- 230000005494 condensation Effects 0.000 title abstract description 14
- 238000011010 flushing procedure Methods 0.000 claims abstract description 8
- 239000003082 abrasive agent Substances 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims 4
- 238000011084 recovery Methods 0.000 claims 2
- 238000005096 rolling process Methods 0.000 claims 1
- 238000002156 mixing Methods 0.000 abstract description 17
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000004378 air conditioning Methods 0.000 abstract description 2
- 238000010612 desalination reaction Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 239000013535 sea water Substances 0.000 abstract description 2
- 238000004381 surface treatment Methods 0.000 abstract description 2
- 239000013049 sediment Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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Abstract
本实用新型公开了一种高压水射流清洗冷凝管内壁的装置,属于材料表面处理技术领域。该装置包括收集器、过滤器、固定装置、高压接头、连接管、磨料与水的喷嘴、混合腔、磨料箱、高压水喷嘴、冲刷装置、回水装置和高压水发生装置等;冷凝管放在过滤器上,用固定装置加以固定;高压接头一端与冷凝管连接,另一端与连接管相连;连接管通过磨料与水的喷嘴与混合腔相通,混合腔的侧边连有磨料箱,对应连接管的轴向一高压水喷嘴深入混合腔内,高压水喷嘴在混合腔外侧部分的端部与高压水发生装置相连;一冲刷装置从高压水喷嘴与高压水发生装置相连的部分或高压水水发生装置上侧连而出;过滤器的下方设有收集器,收集器的侧边设有与高压水发生装置相连的回路,回路上装有回水装置。本实用新型低成本、无污染、能提高内壁性能和不易堵塞管道的高压水射流清洗技术,适合空调、海水淡化、核电等领域应用。
The utility model discloses a device for cleaning the inner wall of a condensation pipe by a high-pressure water jet, which belongs to the technical field of material surface treatment. The device includes a collector, a filter, a fixing device, a high-pressure joint, a connecting pipe, a nozzle for abrasive and water, a mixing chamber, an abrasive box, a high-pressure water nozzle, a flushing device, a water return device and a high-pressure water generating device, etc.; On the filter, fix it with a fixing device; one end of the high-pressure joint is connected to the condensation pipe, and the other end is connected to the connecting pipe; the connecting pipe communicates with the mixing chamber through the nozzle of abrasive and water, and the side of the mixing chamber is connected with an abrasive box, corresponding In the axial direction of the connecting pipe, a high-pressure water nozzle goes deep into the mixing chamber, and the end of the high-pressure water nozzle is connected to the high-pressure water generator at the end of the outer part of the mixing chamber; The water generating device is connected from the upper side; a collector is provided under the filter, and a circuit connected with the high-pressure water generating device is provided on the side of the collector, and a water return device is installed on the circuit. The utility model is a low-cost, pollution-free, high-pressure water jet cleaning technology that can improve the performance of the inner wall and is not easy to block pipelines, and is suitable for applications in the fields of air conditioning, seawater desalination, nuclear power and the like.
Description
技术领域 technical field
本实用新型涉及利用高压水射流技术清洗冷凝管内壁的装置,属于材料表面处理技术领域。 The utility model relates to a device for cleaning the inner wall of a condensation pipe by using high-pressure water jet technology, and belongs to the technical field of material surface treatment.
背景技术 Background technique
冷凝器中的冷凝管,主要用于冷却水的循环流动,从而达到制冷的目的。这种广泛使用的冷凝管经过一段时间地工作后,管中开始沉淀出水垢、污垢等沉淀物,随着时间的持续厚度不断增加,致使热交换效率下降,影响制冷效果。通常采用化学方法清洗内壁,成本高,而清洗液也污染环境,对冷凝管也有一定的腐蚀的作用,容易产生泄漏。 The condenser tube in the condenser is mainly used for the circulating flow of cooling water, so as to achieve the purpose of refrigeration. After the widely used condensing tube works for a period of time, deposits such as scale and dirt begin to precipitate in the tube, and the thickness continues to increase with time, resulting in a decrease in heat exchange efficiency and affecting the cooling effect. Usually, chemical methods are used to clean the inner wall, which is costly, and the cleaning liquid also pollutes the environment and has a certain corrosion effect on the condenser tube, which is prone to leakage.
2009年,中国专利公开号为 201463705U的《冷凝器冷凝管内壁清洗装置》,公开了一种冷凝器冷凝管内壁清洗装置,包括冷凝管,该冷凝管的端部连接有置刷室,在冷凝管内设有由刷帽、刷毛、不锈钢轴组成的毛刷等,该发明能自动清洗冷凝器的冷凝管,不用化学清洗且保持冷凝管内无水垢、沉积物。但是,该专利的毛刷容易损耗和堵塞管道。 In 2009, the Chinese Patent Publication No. 201463705U "Condenser Condenser Tube Inner Wall Cleaning Device" disclosed a condenser condensate tube inner wall cleaning device, including a condensate tube. The end of the condensate tube is connected with a brush chamber. The tube is provided with brushes composed of brush caps, bristles, and stainless steel shafts. The invention can automatically clean the condenser tubes without chemical cleaning and keep the tubes free of scale and deposits. But, the hairbrush of this patent is easy to wear and tear and block pipeline.
2008年,中国专利公开号为201297887的《冷凝管除垢装置》,公开了一种冷凝管除垢装置,套合于冷凝管上,使除垢块可刮除冷凝管上的垢物。该专利也存在堵塞管道的问题。 In 2008, the Chinese Patent Publication No. 201297887 "Condenser Tube Descaling Device" disclosed a condenser tube descaling device, which fits on the condenser tube so that the descaling block can scrape off the scale on the condenser tube. This patent also has the problem of clogged pipes.
在目前已经公开的信息中,存在的主要问题是:采用化学清洗技术,容易污染环境和腐蚀冷凝管,采用毛刷和除垢块则存在成本较高和容易堵塞管道。 Among the currently disclosed information, the main problems are: the use of chemical cleaning technology is easy to pollute the environment and corrode the condensation pipe, and the use of brushes and descaling blocks has high cost and easy blockage of pipelines.
发明内容 Contents of the invention
本发明针对上述已有技术中存在的不足,开发了一种低成本、无污染、表面改性和不易堵塞管道的高压水射流清洗技术,适合空调、海水淡化、核电等行业应用。 Aiming at the deficiencies in the above-mentioned prior art, the present invention develops a low-cost, pollution-free, surface-modified and high-pressure water jet cleaning technology that is not easy to block pipelines, which is suitable for air-conditioning, seawater desalination, nuclear power and other industries.
本发明所采用的技术方案是: The technical scheme adopted in the present invention is:
高压水射流清洗冷凝管内壁的装置,包括收集器、过滤器、固定装置、高压接头、连接管、磨料与水的喷嘴、混合腔、磨料箱、高压水喷嘴、冲刷装置、回水装置和高压水发生装置等,其特征在于: A device for cleaning the inner wall of the condensation pipe with high-pressure water jets, including collectors, filters, fixing devices, high-pressure joints, connecting pipes, abrasive and water nozzles, mixing chambers, abrasive boxes, high-pressure water nozzles, flushing devices, water return devices and high-pressure A water generating device, etc., is characterized in that:
内壁有沉淀物的冷凝管放在过滤器上,用固定装置加以固定;高压接头一端与冷凝管连接,另一端与连接管相连;连接管通过磨料与水的喷嘴与混合腔相通,混合腔的侧边连有磨料箱,对应连接管的轴向一高压水喷嘴深入混合腔内,高压水喷嘴在混合腔外侧部分的端部与高压水发生装置相连;一冲刷装置从高压水喷嘴与高压水发生装置相连的部分或高压水水发生装置上侧连而出;过滤器的下方设有收集器,收集器的侧边设有与高压水发生装置相连的回路,回路上装有回水装置。 The condensing pipe with sediment on the inner wall is placed on the filter and fixed with a fixing device; one end of the high-pressure joint is connected to the condensing pipe, and the other end is connected to the connecting pipe; the connecting pipe communicates with the mixing chamber through the abrasive and water nozzle, and the mixing chamber There is an abrasive box connected to the side, and a high-pressure water nozzle goes deep into the mixing chamber corresponding to the axial direction of the connecting pipe. The high-pressure water nozzle is connected to the high-pressure water generating device at the end of the outer part of the mixing chamber; The part connected to the generating device or the upper side of the high-pressure water generating device is connected; a collector is provided under the filter, and a circuit connected to the high-pressure water generating device is provided on the side of the collector, and a water return device is installed on the circuit.
所述过滤器上可放置长度大于18m的直条式冷凝管。 A straight condenser pipe with a length greater than 18m can be placed on the filter.
所述冷凝管可为卷式冷凝管。 The condensing tube can be a coiled condensing tube.
本发明的优点是将磨料、高压水组合在一起,对冷凝管内壁进行清洗,具有低成本、无污染、提高内壁性能和不易堵塞管道的优点。 The invention has the advantages of combining abrasive materials and high-pressure water to clean the inner wall of the condensation pipe, and has the advantages of low cost, no pollution, improved performance of the inner wall and difficulty in clogging pipes.
附图说明 Description of drawings
图1是高压水射流清洗冷凝管内壁装置的示意图。 Fig. 1 is a schematic diagram of a device for cleaning the inner wall of a condensation pipe by a high-pressure water jet.
图1中:1收集器;2 过滤器;3冷凝管;4 固定装置;5 高压接头;6 连接管;7 磨料与水的喷嘴;8 混合腔;9 磨料箱;10 高压水喷嘴;11 回水装置;12 高压水发生装置;13 冲刷装置 In Fig. 1: 1 collector; 2 filter; 3 condensation pipe; 4 fixture; 5 high pressure joint; 6 connecting pipe; 7 abrasive and water nozzle; 8 mixing chamber; 9 abrasive box; Water device; 12 high-pressure water generating device; 13 flushing device
具体实施方式 Detailed ways
以下结合技术方案及附图详细说明本发明的具体实施例。 Specific embodiments of the present invention will be described in detail below in conjunction with technical solutions and accompanying drawings.
实施例1 Example 1
内壁有沉淀物的冷凝管(3)放在过滤器(2)上,用固定装置(4)加以固定;高压接头(5)一端与冷凝管(3)连接,另一端与连接管(6)相连;连接管(6)通过磨料与水的喷嘴(7)与混合腔(8)相通,混合腔(8)的侧边连有磨料箱(9),对应连接管(6)的轴向一高压水喷嘴(10)深入混合腔(8)内,高压水喷嘴(10)在混合腔(8)外侧部分的端部与高压水发生装置(12)相连;一冲刷装置(13)从高压水喷嘴(10)与高压水发生装置(12)相连的部分或高压水水发生装置上侧连而出;过滤器(2)的下方设有收集器(1),收集器(1)的侧边设有与高压水发生装置(12)相连的回路,回路上装有回水装置(11)。 The condensation pipe (3) with sediment on the inner wall is placed on the filter (2) and fixed with the fixing device (4); one end of the high-pressure connector (5) is connected to the condensation pipe (3), and the other end is connected to the connecting pipe (6) The connecting pipe (6) communicates with the mixing chamber (8) through the abrasive and water nozzle (7), and the side of the mixing chamber (8) is connected with the abrasive box (9), corresponding to the axial direction of the connecting pipe (6). The high-pressure water nozzle (10) goes deep into the mixing chamber (8), and the end of the high-pressure water nozzle (10) is connected with the high-pressure water generator (12) at the end of the outer part of the mixing chamber (8); The part where the nozzle (10) is connected to the high-pressure water generating device (12) or the upper side of the high-pressure water generating device is connected; the collector (1) is provided under the filter (2), and the side of the collector (1) A circuit connected to the high-pressure water generating device (12) is provided, and a water return device (11) is installed on the circuit.
启动高压水发生装置(12)产生高压水柱,压强达到8MPa, 先关闭冲刷装置(13);经过高压水喷嘴(10)汇集到混合腔(8),磨料箱(9)内装有石英砂,在负压作用下也进入混合腔(8),水与磨料在此混合,经过磨料与水的喷嘴(7)、连接管(6)、高压接头(5)射向冷凝管(3),实现对冷凝管(3)内壁的清洗。关闭上述清洗设备,打开冲刷装置(13),压强仍然达到8MPa,对冷凝管(3)内壁进行冲刷以去除残留的磨料。然后,松开固定装置(4),拿出清洗后的冷凝管(3),磨料、内壁沉淀物及水落入过滤器(2)上,将磨料、内壁沉淀物分拣出来,水落入收集器(1)内,沉淀后再通过回水装置(11),送入高压水发生装置(12)。如此循环,可实现对冷凝管(3)内壁的高压水射流清洗。 Start the high-pressure water generating device (12) to generate high-pressure water column, the pressure reaches 8MPa, first close the flushing device (13); through the high-pressure water nozzle (10), it is collected into the mixing chamber (8), and the abrasive box (9) is equipped with quartz sand. Under negative pressure, it also enters the mixing chamber (8), where the water and abrasive are mixed, and then shoot to the condenser (3) through the abrasive and water nozzle (7), the connecting pipe (6), and the high-pressure joint (5) to realize the Cleaning of the inner wall of the condenser tube (3). Close the above-mentioned cleaning equipment, open the flushing device (13), and the pressure still reaches 8MPa, and flush the inner wall of the condensation pipe (3) to remove residual abrasives. Then, loosen the fixing device (4), take out the cleaned condenser tube (3), the abrasive, inner wall sediment and water fall into the filter (2), sort out the abrasive and inner wall sediment, and the water falls into the In the collector (1), after sedimentation, it passes through the water return device (11) and is sent to the high-pressure water generator (12). Such circulation can realize the high-pressure water jet cleaning of the inner wall of the condensation pipe (3).
所述过滤器(2)上可放置长度大于18m的直条式冷凝管,也可放置卷式冷凝管。 A straight condensing pipe with a length greater than 18m can be placed on the filter (2), and a coiled condensing pipe can also be placed.
用磨料与高压水混合清洗后,可打开冲刷装置(13),对冷凝管(3)内壁进行冲刷以去除残留的磨料。 After cleaning with abrasives mixed with high-pressure water, the flushing device (13) can be opened to flush the inner wall of the condensation pipe (3) to remove residual abrasives.
以上实施例所提供的设备和方法进行了详细介绍,本文中应用了具体个例对本发明的实施方式进行了阐述,以上实施例的说明只是用于帮助理解本专利所揭示的技术方案;同时,对于本领域的一般技术人员,依据本专利的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本专利的限制。 The equipment and methods provided by the above embodiments are described in detail, and specific examples are used in this paper to illustrate the implementation of the present invention. The description of the above embodiments is only used to help understand the technical solutions disclosed in this patent; at the same time, For those of ordinary skill in the art, according to the idea of this patent, there will be changes in the specific implementation and application range. To sum up, the contents of this specification should not be interpreted as limiting this patent.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103706585A (en) * | 2013-12-16 | 2014-04-09 | 郑州大学 | Movable clearing method and movable clearing device for small and medium sized reactors and pipeline network |
| CN104019696A (en) * | 2014-06-17 | 2014-09-03 | 中国矿业大学 | Condenser washing device and method based on injection effect |
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2013
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103706585A (en) * | 2013-12-16 | 2014-04-09 | 郑州大学 | Movable clearing method and movable clearing device for small and medium sized reactors and pipeline network |
| CN103706585B (en) * | 2013-12-16 | 2016-07-06 | 郑州大学 | The clear and coherent method and apparatus of movable type for middle-size and small-size reactor and duct network |
| CN104019696A (en) * | 2014-06-17 | 2014-09-03 | 中国矿业大学 | Condenser washing device and method based on injection effect |
| CN104019696B (en) * | 2014-06-17 | 2015-09-23 | 中国矿业大学 | A kind of condenser cleaning equipment based on injection effect and method |
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