CN104019696B - A kind of condenser cleaning equipment based on injection effect and method - Google Patents
A kind of condenser cleaning equipment based on injection effect and method Download PDFInfo
- Publication number
- CN104019696B CN104019696B CN201410270106.3A CN201410270106A CN104019696B CN 104019696 B CN104019696 B CN 104019696B CN 201410270106 A CN201410270106 A CN 201410270106A CN 104019696 B CN104019696 B CN 104019696B
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- Prior art keywords
- condenser
- cleaning
- shower nozzle
- section
- heat exchange
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- 238000004140 cleaning Methods 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000000694 effects Effects 0.000 title claims abstract description 14
- 238000002347 injection Methods 0.000 title claims abstract description 12
- 239000007924 injection Substances 0.000 title claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 230000006698 induction Effects 0.000 claims abstract description 20
- 230000008602 contraction Effects 0.000 claims abstract description 17
- 238000005406 washing Methods 0.000 claims abstract description 5
- 230000008676 import Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 230000001133 acceleration Effects 0.000 claims description 2
- 230000006837 decompression Effects 0.000 claims description 2
- 241000195493 Cryptophyta Species 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000010926 purge Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical group [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000010977 unit operation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Abstract
The present invention discloses a kind of condenser cleaning equipment based on injection effect and method, device cleans shower nozzle by one end with robot and is connected, the induction apparatus that the other end is positioned on heat exchange tube of condenser entrance is formed, and is made up of successively suction casing, contraction section, throat's mixing section, outlet diffuser and exit seal section; Method comprises: heat exchange tube of condenser place exit seal section being navigated to needs cleaning; Open high-pressure hydraulic pump, water under high pressure enters suction casing through the high-speed jet of cleaning shower nozzle, simultaneously from the water around a large amount of suck purge device in the porch of suction casing, high-velocity flow finally enters heat exchange tube of condenser after being mixed by induction apparatus with the water be sucked, and is removed by the dirt of heat exchange tube of condenser inwall by washing away of current.The present invention can on-line cleaning, saves the maintenance cost of power plant, has good cleaning performance to soft dirts such as algae, pollution-free, and handling safety is simple.
Description
Technical field
The present invention relates to condenser cleaning technique field, be specifically related to a kind of thermal power plant that is applicable to based on the condenser cleaning equipment of injection effect and method.
Background technology
Condenser is the cold junction of power plant's thermodynamic cycle, and its Main Function is that turbine discharge is condensed into water, is formed and keeps higher vacuum.Heat exchange tube of condenser encrustation can be divided three classes by formation mechanism: incrustation scale, dirt, biological sludge in industrial.Incrustation scale is because recirculated water constantly evaporates, make the calcium in water, magnesium concentrate deposition formed, its main component is calcium carbonate, belongs to hard scale, should not remove; Dirt is that the deposition such as impurity, dust, silt particle, micropopulation owing to comprising in recirculated water is formed, more loose; Biological sludge in industrial is the growth and breeding due to algae in water and mushroom, is attached to one deck biomembrane that tube wall is formed, softer.
After heat exchange tube of condenser fouling, heat transfer effect can be caused to reduce, soften(ing), thermal efficiency of cycle reduces, and gross coal consumption rate increases, and the economy of unit reduces; Cause the corrosion of heat exchanger tube, reduce condenser service life, leak time serious, to the safe operation generation significant impact of Steam-water Quality and unit.Therefore, clean heat exchange tube of condenser in time, make it keep clean very important.
At present, the cleaning method of condenser mainly contains: 1) rubber ball cleaning, the cleaning method of comparatively extensive use at present.It can be implemented in line cleaning, and cleaning performance is better, handling safety, but glueballs easily blocking in pipe, and the rate of recovery is low, costly.2) Chemical cleaning.Its cleaning is comparatively thorough, can on-line cleaning, but technique is loaded down with trivial details, and chemical feeding quantity is difficult to accurate control, may cause equipment corrosion, spends larger.3) artificial steel brush cleaning.The method can reach cleaning object, but can only clean by off-line, wastes time and energy.4) high-pressure water jet condenser on-line cleaning Robotics.This technology maintains the features such as the cleaning of off-line Cleaning by High Pressure Water Jet is thorough and harmless to condenser, pollution-free, can realize again On Line Foul Removing Technology, avoids to open, shut down the economic loss brought, and has good prospect.What this technology adopted at present is that water under high pressure drives the shower nozzle connecting high-pressure water hose, put in condenser tube and clean, but in engineering reality, encounter some problems, as: shower nozzle stretches into cleaning in condenser tube needs very large thrust, so may occur in reality that thrust causes shower nozzle not stretch into completely not, cause cleaning not exclusively; Shower nozzle and high-pressure water hose may be stuck in heat exchanger tube; The underwater reliability of coil device of high-pressure water hose is not strong; Arrange that coil system possible space is not enough under water.
Summary of the invention
Technical problem: the present invention seeks to the weak point overcome in prior art, provides a kind of structure is simple, easy to operate, reliability is strong, scaling effect the is good condenser cleaning equipment based on injection effect and method.
Technical scheme: the condenser cleaning equipment based on injection effect of the present invention, it is contained in through shower nozzle fixed seating the induction apparatus that robot cleans on shower nozzle, the other end is positioned on heat exchange tube of condenser entrance by one end and forms, and described induction apparatus is made up of suction casing, contraction section, throat's mixing section, outlet diffuser and exit seal section successively; The tapered body of described contraction section, big opening end is connected with suction casing, and osculum end is connected with throat mixing section, the described tapered body of outlet diffuser, and osculum end is connected with throat mixing section, and big opening end is connected with exit seal section.
The horizontal sextant angle of described contraction section is 30 °, and length is 10-13mm; The diameter of throat's mixing section is 13mm-17mm, and length is 52-68mm; The horizontal sextant angle of outlet diffuser is 3 ~ 5 °, and length is 45-80mm.
Use the condenser cleaning method based on injection effect of described device, comprise the steps:
A. the suction casing of induction apparatus is contained on robot cleaning shower nozzle through shower nozzle fixed seating, the exit seal section of induction apparatus is positioned on the heat exchange tube of condenser entrance of needs cleaning, and compresses;
B. high-pressure hydraulic pump is opened, inject at a high speed the contraction section of induction apparatus through the suction casing of induction apparatus after water under high pressure cleans shower nozzle acceleration decompression by robot, and low pressure is caused near the outlet of robot cleaning shower nozzle, because the pressure of water in the underwater environment at place when cleaning device works is greater than the pressure of the high-velocity flow near cleaning spray outlet, the water thus around cleaning device is entered by the porch of aspirating in a large number from suction casing; Import in throat's mixing section together with the high-velocity flow that robot cleans shower nozzle and through contraction section and mix gradually, then outlet diffuser is entered, enter heat exchange tube of condenser finally by exit seal section, by washing away of current, the dirt of heat exchange tube of condenser inwall is removed.
Beneficial effect: owing to adopting technique scheme, the soft dirt of representative that what the present invention enough effectively removed heat exchange tube of condenser with algae is, efficiently solves some problems that current high-pressure water jet condenser on-line cleaning robot runs in engineering reality.Compared with prior art, tool has the following advantages:
1) can carry out on-line cleaning, during cleaning, generating set need not be shut down, and saves the maintenance cost in power plant.
2) after adopting this device, the stream scooter 7m/s of water in heat exchanger tube, this speed has good cleaning performance to the soft dirt taking algae as representative; And if the water under high pressure of uniform pressure is directly sprayed into heat exchange tube of condenser, then axial velocity decays rapidly, and after 0.1m, speed is almost 0, and heat exchanger tube total length is 10m, and the 9.9m that is can not get effective washing.Therefore adopt this device greatly can improve the flow velocity of water in heat exchange tube of condenser, and then improve its cleaning performance, thus ensure the work normally and efficiently of condenser, ensure the economy of unit operation.
3) pollution-free, handling safety, can not cause damage to tube wall.
4) method is simple, and cost is lower.
Accompanying drawing explanation
Fig. 1 is structural profile schematic diagram of the present invention.
Fig. 2 is the structure chart of shower nozzle holder of the present invention.
In figure: 1-robot cleaning shower nozzle, 2-suction casing, 3-contraction section, 4-throat mixing section, 5-exports diffuser, 6-exit seal section, 7-heat exchange tube of condenser, 8-shower nozzle holder.
Detailed description of the invention
Below in conjunction with accompanying drawing, one embodiment of the present of invention are further described:
Condenser cleaning equipment based on injection effect of the present invention, it is sleeved on through shower nozzle holder 8 induction apparatus that robot cleans on shower nozzle 1, the other end is positioned on heat exchange tube of condenser 7 entrance by one end and forms, and described induction apparatus is made up of suction casing 2, contraction section 3, throat's mixing section 4, outlet diffuser 5 and exit seal section 6 successively; The described tapered body of contraction section 3, the horizontal sextant angle of contraction section 3 is 30 °, and length is 10-13mm; Contraction section 3 big opening end is connected with suction casing 2, and osculum end is connected with throat mixing section 4, and the diameter of described throat's mixing section 4 is 13mm-17mm, and length is 52-68mm; The described tapered body of outlet diffuser 5, the horizontal sextant angle of outlet diffuser 5 is 3 ~ 5 °, and length is 45-80mm.Outlet diffuser 5 osculum end is connected with throat mixing section 4, and big opening end is connected with exit seal section 6.
Use the condenser cleaning method based on injection effect of described device, comprise the steps: during concrete enforcement
A. the suction casing of induction apparatus is sleeved on robot cleaning shower nozzle 1 through shower nozzle holder 8, the exit seal section 6 of induction apparatus is positioned on heat exchange tube of condenser 7 entrance of needs cleaning, and compresses;
B. high-pressure hydraulic pump is opened, the water under high pressure of 10-20MPa is cleaned the contraction section 3 injecting at a high speed induction apparatus after shower nozzle 1 accelerates to reduce pressure through the suction casing 2 of induction apparatus by robot, and low pressure is caused near the outlet of robot cleaning shower nozzle 1, because the pressure of water in the underwater environment at place when cleaning device works is greater than the pressure of the high-velocity flow near cleaning spray outlet, the water thus around cleaning device is aspirated in a large number to be entered through the porch of shower nozzle holder 8 from suction casing 2; Import in throat's mixing section 4 through contraction section 3 in the lump with the high-velocity flow that robot cleans shower nozzle 1 and mix gradually, then outlet diffuser 5 is entered, enter heat exchange tube of condenser 7 finally by exit seal section 6, by washing away of current, the dirt of heat exchange tube of condenser 7 inwall is removed.
Claims (3)
1. the condenser cleaning equipment based on injection effect, it is characterized in that: it is sleeved on through shower nozzle holder (8) induction apparatus that robot cleaning shower nozzle (1) is upper, the other end is positioned on heat exchange tube of condenser (7) entrance by one end and forms, and described induction apparatus is made up of suction casing (2), contraction section (3), throat's mixing section (4), outlet diffuser (5) and exit seal section (6) successively; Described contraction section (3) tapered body, big opening end is connected with suction casing (2), osculum end is connected with throat's mixing section (4), described outlet diffuser (5) tapered body, osculum end is connected with throat's mixing section (4), and big opening end is connected with exit seal section (6).
2. a kind of condenser cleaning equipment based on injection effect according to claim 1, is characterized in that: the horizontal sextant angle of described contraction section (3) is 30 °, and length is 10-13mm; The diameter of throat's mixing section (4) is 13mm-17mm, and length is 52-68mm; The horizontal sextant angle of outlet diffuser (5) is 3 ~ 5 °, and length is 45-80mm.
3. use the condenser cleaning method based on injection effect of device described in claim 1, it is characterized in that, comprise the steps:
A. the suction casing (2) of induction apparatus is sleeved in robot cleaning shower nozzle (1) through shower nozzle holder (8), the exit seal section (6) of induction apparatus is positioned on heat exchange tube of condenser (7) entrance of needs cleaning, and compresses;
B. high-pressure hydraulic pump is opened, inject at a high speed the contraction section (3) of induction apparatus through the suction casing (2) of induction apparatus after water under high pressure cleans shower nozzle (1) acceleration decompression by robot, and low pressure is caused near the outlet of robot cleaning shower nozzle (1), because the pressure of water in the underwater environment at place when cleaning device works is greater than the pressure of the high-velocity flow near cleaning spray outlet, the water thus around cleaning device is entered by the porch of aspirating in a large number from suction casing (2); Import in throat's mixing section (4) together with the high-velocity flow that robot cleans shower nozzle (1) and through contraction section (3) and mix gradually, then outlet diffuser (5) is entered, enter heat exchange tube of condenser (7) finally by exit seal section (6), by washing away of current, the dirt of heat exchange tube of condenser (7) inwall is removed.
Priority Applications (1)
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CN201410270106.3A CN104019696B (en) | 2014-06-17 | 2014-06-17 | A kind of condenser cleaning equipment based on injection effect and method |
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CN201410270106.3A CN104019696B (en) | 2014-06-17 | 2014-06-17 | A kind of condenser cleaning equipment based on injection effect and method |
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CN104019696A CN104019696A (en) | 2014-09-03 |
CN104019696B true CN104019696B (en) | 2015-09-23 |
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CN201410270106.3A Expired - Fee Related CN104019696B (en) | 2014-06-17 | 2014-06-17 | A kind of condenser cleaning equipment based on injection effect and method |
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CN110841393B (en) * | 2019-11-29 | 2021-08-24 | 黄予欣 | Smoke removing method, moxibustion therapeutic device and tobacco smoke purifier |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB131137A (en) * | 1918-08-13 | 1919-08-13 | Charles Percy Parry | Improvements in Apparatus for Cleaning the Tubes of Water-tube Boilers. |
US4715538A (en) * | 1984-04-03 | 1987-12-29 | Woma-Apparatebau Wolfgang Maasberg & Co., Gmbh | Swirl jet nozzle as a hydraulic work tool |
US5505163A (en) * | 1994-03-18 | 1996-04-09 | Jameel; Mohomed I. | Sootblower nozzle |
CN202845223U (en) * | 2012-10-31 | 2013-04-03 | 江西中烟工业有限责任公司赣南卷烟厂 | Single-medium nozzle |
CN203076289U (en) * | 2013-03-04 | 2013-07-24 | 付亚波 | Device for cleaning inner wall of condensation pipe by high-pressure water jet |
CN203940778U (en) * | 2014-06-17 | 2014-11-12 | 中国矿业大学 | A kind of condenser cleaning equipment based on injection effect |
-
2014
- 2014-06-17 CN CN201410270106.3A patent/CN104019696B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB131137A (en) * | 1918-08-13 | 1919-08-13 | Charles Percy Parry | Improvements in Apparatus for Cleaning the Tubes of Water-tube Boilers. |
US4715538A (en) * | 1984-04-03 | 1987-12-29 | Woma-Apparatebau Wolfgang Maasberg & Co., Gmbh | Swirl jet nozzle as a hydraulic work tool |
US5505163A (en) * | 1994-03-18 | 1996-04-09 | Jameel; Mohomed I. | Sootblower nozzle |
US5505163B1 (en) * | 1994-03-18 | 1999-07-06 | Bergemann Usa Inc | Sootblower nozzle |
CN202845223U (en) * | 2012-10-31 | 2013-04-03 | 江西中烟工业有限责任公司赣南卷烟厂 | Single-medium nozzle |
CN203076289U (en) * | 2013-03-04 | 2013-07-24 | 付亚波 | Device for cleaning inner wall of condensation pipe by high-pressure water jet |
CN203940778U (en) * | 2014-06-17 | 2014-11-12 | 中国矿业大学 | A kind of condenser cleaning equipment based on injection effect |
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CN104019696A (en) | 2014-09-03 |
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