A kind of condenser cleaning equipment based on injection effect
Technical field
The utility model relates to condenser cleaning technique field, is specifically related to a kind of condenser cleaning equipment of thermal power plant based on injection effect that be applicable to.
Background technology
Condenser is the cold junction of power plant's thermodynamic cycle, and its Main Function is that turbine discharge is condensed into water, forms and keeps higher vacuum.Heat exchange tube of condenser encrustation can be divided three classes by formation mechanism: incrustation scale, dirt, biological sludge in industrial.Incrustation scale is because recirculated water constantly evaporates, and calcium in water, the concentrated deposition of magnesium are formed, and its main component is calcium carbonate, belongs to hard scale, should not remove; Dirt is because the depositions such as the impurity comprising in recirculated water, dust, silt particle, micropopulation are formed, more loose; Biological sludge in industrial is the growth and breeding due to algae in water and mushroom, is attached to one deck biomembrane forming on tube wall, softer.
After heat exchange tube of condenser fouling, can cause heat transfer effect to reduce, soften(ing), thermal efficiency of cycle reduces, and gross coal consumption rate increases, and the economy of unit reduces; Cause the corrosion of heat exchanger tube, reduce condenser service life, when serious, leak the safe operation generation significant impact to Steam-water Quality and unit.Therefore, clean in time heat exchange tube of condenser, make it keep clean very important.
At present, the cleaning method of condenser mainly contains: 1) glueballs cleans, the current comparatively cleaning method of extensive use.It can realize on-line cleaning, and cleaning performance is better, handling safety, but glueballs easily stops up in pipe, and the rate of recovery is low, and expense is higher.2) Chemical cleaning.Its cleaning is more thorough, can on-line cleaning, but technique is loaded down with trivial details, and chemical feeding quantity is difficult to accurate control, may cause equipment corrosion, spends larger.3) artificial steel brush cleans.The method can reach cleaning object, but can only clean by off-line, wastes time and energy.4) high-pressure water jet condenser on-line cleaning Robotics.The cleaning that this technology has kept off-line Cleaning by High Pressure Water Jet thoroughly with to features such as condenser are harmless, pollution-free, can realize again On Line Foul Removing Technology, has avoided opening, shutting down the economic loss of bringing, and has good prospect.What this technology adopted at present is that water under high pressure drives the shower nozzle that connects high-pressure water hose, put in condenser tube and clean, but some problems in engineering reality, have been run into, as: shower nozzle stretches in condenser tube and cleans and need very large thrust, so may occur in reality that thrust causes shower nozzle not stretch into completely not, cause cleaning not exclusively; Shower nozzle and high-pressure water hose may be stuck in heat exchanger tube; The underwater reliability of coil device of high-pressure water hose is not strong; Arrange that coil system possible space is not enough under water.
Summary of the invention
Technical problem: the utility model object is the weak point overcoming in prior art, provides a kind of simple in structure, easy to operate, reliability is strong, scaling effect is good condenser cleaning equipment based on injection effect.
Technical scheme: the condenser cleaning equipment based on injection effect of the present utility model, it consists of through the induction apparatus that shower nozzle fixed seating is contained on robot cleaning shower nozzle, the other end is positioned on heat exchange tube of condenser entrance one end, and described induction apparatus consists of suction casing, contraction section, throat's mixing section, outlet diffuser and exit seal section successively; The tapered body of described contraction section, big opening end is connected with suction casing, and osculum Duan Yu throat mixing section is connected, the described tapered body of outlet diffuser, osculum Duan Yu throat mixing section is connected, and big opening end is connected with exit seal section.
The horizontal sextant angle of described contraction section is 30 °, and length is 10-13mm; The diameter of throat's mixing section is 13mm-17mm, and length is 52-68mm; The horizontal sextant angle of outlet diffuser is 3~5 °, and length is 45-80mm.
Beneficial effect: owing to adopting technique scheme, the utility model is enough effectively removed the soft dirt that algae is representative of take of heat exchange tube of condenser, efficiently solves some problems that current high-pressure water jet condenser on-line cleaning robot runs in engineering reality.Compared with prior art, tool has the following advantages:
1) can carry out on-line cleaning, during cleaning, generating set need not be shut down, and has saved the maintenance cost in power plant.
2) adopt after this device, the stream scooter 7m/s of water in heat exchanger tube, this speed has good cleaning performance to take the soft dirt that algae is representative; And if the water under high pressure of uniform pressure is directly sprayed into heat exchange tube of condenser, axial velocity decays rapidly, speed is almost 0 after the 0.1m, and heat exchanger tube total length is 10m, the 9.9m after that is to say can not get effective washing.Therefore adopt this device can greatly improve the flow velocity of water in heat exchange tube of condenser, and then improve its cleaning performance, thus the work normally and efficiently of guarantee condenser, the economy of guarantee unit operation.
3) pollution-free, handling safety, can not cause damage to tube wall.
4) simple in structure, easy to operate, cost is lower.
Accompanying drawing explanation
Fig. 1 is structural profile schematic diagram of the present utility model.
Fig. 2 is the structure chart of shower nozzle holder of the present utility model.
In figure: 1-robot cleans shower nozzle, 2-suction casing, 3-contraction section, 4-throat mixing section, 5-exports diffuser, 6-exit seal section, 7-heat exchange tube of condenser, 8-shower nozzle holder.
The specific embodiment
Below in conjunction with accompanying drawing, an embodiment of the present utility model is further described:
Condenser cleaning equipment based on injection effect of the present utility model, it consists of through the induction apparatus that shower nozzle holder 8 is sleeved on robot cleaning shower nozzle 1, the other end is positioned on heat exchange tube of condenser 7 entrances one end, and described induction apparatus consists of suction casing 2, contraction section 3, throat's mixing section 4, outlet diffuser 5 and exit seal section 6 successively; The described tapered body of contraction section 3, the horizontal sextant angle of contraction section 3 is 30 °, length is 10-13mm; Contraction section 3 big opening ends are connected with suction casing 2, and osculum Duan Yu throat mixing section 4 is connected, and the diameter of described throat's mixing section 4 is 13mm-17mm, and length is 52-68mm; The described tapered body of outlet diffuser 5, the horizontal sextant angle of outlet diffuser 5 is 3~5 °, length is 45-80mm.Outlet diffuser 5 osculum Duan Yu throat mixing sections 4 are connected, and big opening end is connected with exit seal section 6.
The course of work: the suction casing of induction apparatus is sleeved on to robot through shower nozzle holder 8 and cleans on shower nozzle 1, the exit seal section 6 of induction apparatus is positioned on heat exchange tube of condenser 7 entrances that need to clean, and compresses; Open high-pressure hydraulic pump, the water under high pressure of 10-20MPa cleans shower nozzle 1 acceleration decompression by robot and injects at a high speed the contraction section 3 of induction apparatus by the suction casing 2 of induction apparatus, near the outlet of Bing robot cleaning shower nozzle 1, cause low pressure, while working due to cleaning device, in the underwater environment at place, the pressure of water is greater than the pressure that cleans near the high-velocity flow of shower nozzle outlet, thereby cleaning device water is around entered from the porch of suction casing 2 through shower nozzle holder 8 by a large amount of suctions; The high-velocity flow that cleans shower nozzle 1 with robot imports in throat's mixing section 4 and mixes gradually through contraction section 3 in the lump, then enter outlet diffuser 5, finally by exit seal section 6, enter heat exchange tube of condenser 7, by washing away of current, the dirt of heat exchange tube of condenser 7 inwalls is removed.