CN203064722U - Automatic brick setting machine - Google Patents
Automatic brick setting machine Download PDFInfo
- Publication number
- CN203064722U CN203064722U CN 201220695453 CN201220695453U CN203064722U CN 203064722 U CN203064722 U CN 203064722U CN 201220695453 CN201220695453 CN 201220695453 CN 201220695453 U CN201220695453 U CN 201220695453U CN 203064722 U CN203064722 U CN 203064722U
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- adobe
- mechanical arm
- brick
- arm
- clamping
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Abstract
The utility model provides an automatic brick setting machine. Current burdensome manual setting operation is completely avoided, working efficiency is greatly improved, and the mechanization degree and automation degree of the brick-making industry are improved. The automatic brick setting machine comprises a green brick conveying unit, a conveying belt and a brick setting unit. The brick setting unit comprises a rotating arm. A green brick clamping mechanism is arranged at a working end of the rotating arm which can rotate around a stand shaft of a mounting seat where the rotating arm is placed. The rotating arm is a composite rotating arm which can rotate around the extension line of the rotating arm. The stand shaft is arranged on a base which can go up and down. The conveying belt is an intermittent conveying belt. Each intermittent displacement distance of the intermittent conveying belt corresponds to the space distance of green bricks placed on the conveying belt. The key point is that the brick setting unit comprises a vertical support which is provided with a mechanical arm which can move vertically and horizontally relative to the vertical support under the effect of a mechanical arm driving mechanism. The mechanism arm is parallel with the direction of the conveying belt and is provided with a plurality of mechanical grippers which are used for clamping the green bricks.
Description
Technical field
The utility model belongs to machinery manufacturing technology field, specially refers to the machine that stacks bricks automatically.
Background technology
The patent No. is that 201120001037.8 utility model patent discloses a kind of device that stacks bricks that cooperates with brick press, be included in the adobe that the position arranges that adapts of brick outlet position with disk-rotating brick press brickmaking station and shift out unit and adobe transfer unit, adobe is shifted out the unit and is comprised a pivot arm that is provided with the adobe clamp structure in the working end and can rotates around the vertical shaft of the mount pad at its place; The adobe transfer unit include arrange at position that the adobe clamp structure rotary motion trace with this pivot arm adapts can pile up mobile transfer structure by the adobe that actuating unit drives.Though the adobe clamping that said apparatus can be automatically ejects the brick outlet of brick machine brickmaking station also moves on on the mobile connecting gear, follow-up adobe is put still and need manually be carried out, and its degree of automation is not high.
Summary of the invention
The purpose of this utility model is to propose the machine that stacks bricks automatically, manually piles up operation so that thorough liberation is at present heavy, significantly increases work efficiency, and improves mechanization and the degree of automation of brick making industry.
Automatically the machine of stacking bricks of the present utility model comprises adobe transfer unit, load-transfer device and the unit that stacks bricks, described adobe transfer unit and the unit that stacks bricks lay respectively at the two ends of load-transfer device, described adobe transfer unit comprises a pivot arm that is provided with the adobe clamping device and can rotates around the vertical shaft of its place mount pad in the working end, described pivot arm is can be around the composite rotating arm of its extended line rotation, and described vertical shaft is arranged on the liftable pedestal; Described load-transfer device is the intermittent delivery band, its each intermittently displacement distance with its on the adobe spacing of piling up adapt; Key is that the described unit that stacks bricks comprises vertical support frame, and described vertical support frame is equipped with the mechanical arm that can do vertical movement and parallel motion under the effect of mechanical arm driver train with respect to vertical support frame; Described mechanical arm is parallel to belt direction, and is provided with a plurality of grippers for the clamping adobe.
If adopt a gripper to come a plurality of adobes of clamping, when the size of adobe slightly during deviation, gripper will be missed certain or the less adobe of a plurality of size, the utility model adopts a plurality of grippers to come a plurality of adobes of clamping, even the size of adobe is slightly during deviation, gripper also can adapt to the variation of this size, can not miss adobe.
The above-mentioned control method that stacks bricks machine automatically comprises the steps:
A: the adobe transfer unit is positioned over disk-rotating brick press brickmaking station brick outlet place, utilizes pivot arm with the adobe clamping at brick outlet place, pivot arm is revolved around its extended line turn 90 degrees then, and rotation and lifting vertical shaft, thereby adobe is positioned on the load-transfer device;
B: repeat the A step, to be conveyed with on be arranged with the adobe of predetermined number after, the control mechanical arm moves to the load-transfer device top, utilize gripper that the adobe of this predetermined number is clamped, the height of the mechanical arm of parallel motion mechanical arm, and adjusting then, the position is piled up in the adobe that the adobe of gripper and clamping thereof is moved to the load-transfer device side, the release mechanism pawl falls the adobe of clamping then, forms piled bricks;
C: repeat A, B step, the adobe quantity in piled bricks meets the requirements.
Use the piled bricks that this kind control method can sign indicating number becomes rectangular shape, though efficient is higher, piled bricks is toppled over easily, at this problem, the utility model proposes following two kinds and improves structures:
First kind: described each gripper all utilizes an independently clamping driver train driving, and described clamping driver train is cylinder, and cylinder is not only controlled conveniently, but also can adjust the stroke of its piston flexibly, guarantees the tight adobe of clamping.
Stack bricks the automatically control method of machine of this kind comprises the steps:
A: the adobe transfer unit is positioned over disk-rotating brick press brickmaking station brick outlet place, utilizes pivot arm with the adobe clamping at brick outlet place, pivot arm is revolved around its extended line turn 90 degrees then, and rotation and lifting vertical shaft, thereby adobe is positioned on the load-transfer device;
B: repeat the A step, after the middle position of band to be conveyed is arranged with the adobe of predetermined number, the control mechanical arm moves to the load-transfer device top, the gripper of correspondence clamps the adobe of this predetermined number in the control mechanical arm, parallel motion mechanical arm then, and regulate the height of mechanical arm, the position is piled up in the adobe that the adobe of gripper and clamping thereof is moved to the load-transfer device side, the release mechanism pawl falls the adobe of clamping then; Repeat above-mentioned steps, and reduce the quantity of load-transfer device adobe that middle position is arranged one by one, become the satisfactory pyramidal piled bricks of quantity up to the adobe sign indicating number that falls.
Second kind: described mechanical arm is provided with and is parallel to the axial horizontal guide rail of mechanical arm, and described gripper is installed on the auxiliary stand, and described auxiliary stand tressel is located on the described horizontal guide rail, and can move at the driving lower edge of horizontal drive mechanism horizontal guide rail.
Stack bricks the automatically control method of machine of this kind comprises the steps:
A: the adobe transfer unit is positioned over disk-rotating brick press brickmaking station brick outlet place, utilizes pivot arm with the adobe clamping at brick outlet place, pivot arm is revolved around its extended line turn 90 degrees then, and rotation and lifting vertical shaft, thereby adobe is positioned on the load-transfer device;
B: repeat the A step, after band to be conveyed is arranged with the adobe of predetermined number along its throughput direction, the control mechanical arm moves to the load-transfer device top, the gripper of correspondence clamps the adobe of this predetermined number in the control mechanical arm, parallel motion mechanical arm then, and the height of adjusting mechanical arm, the position is piled up in the adobe that the adobe of gripper and clamping thereof is moved to the load-transfer device side, regulate the position of gripper then by the position of regulating auxiliary stand, make clamping have the gripper of adobe to be positioned to stack bricks the middle position of buttress, the release mechanism pawl falls the adobe of clamping then; Repeat above-mentioned steps, and reduce load-transfer device one by one along the quantity of adobe that its throughput direction is arranged, become the satisfactory pyramidal piled bricks of quantity up to the adobe sign indicating number that falls.
Above-mentioned two kinds of improved machine and control methods thereof of stacking bricks automatically can become pyramidal piled bricks by sign indicating number, and piled bricks stability is strong, is difficult for toppling over, and has improved safety.
Specifically, described mechanical arm driver train comprises lifting motor and translation motor; Described vertical support frame is provided with vertical slide rail, the end of described mechanical arm is located on the horizontal stand with horizontal slide rail by the roller tressel, described horizontal stand is located on the described vertical slide rail by the roller tressel, the top of described vertical support frame is provided with the runner that utilizes lifting motor to drive, described horizontal stand links to each other with a rope, and the other end of described rope is walked around runner and is connected with counterweight; Described horizontal stand is provided with the screw rod that utilizes translation motor to drive, and described mechanical arm is provided with and described screw rod nut engaged.Under the cooperation of nut, by the translation motor rotating screw bolt, the rotation of screw rod can be converted into mechanical arm along the parallel motion of screw axial; And by the lifting motor rotating wheel, can regulate the height of horizontal stand, thereby level and vertical movement of mechanical arm have been realized.The balance that above-mentioned counterweight helps to alleviate the load of lifting motor and keeps vertical support frame makes lifting motor winding level support under the situation of smaller power.
Be to guarantee the balance of horizontal stand, a side of described horizontal stand is provided with triangular framing, and described triangular framing is provided with the roller of four rectangular arrangements, and described turning rolls is located on two vertical slide rail that the vertical support frame sidepiece is provided with.
Automatically the machine of stacking bricks of the present utility model can be realized stacking bricks automatically, and thorough liberation is at present heavy manually piles up operation, has significantly improved work efficiency, and has improved mechanization and the degree of automation of brick making industry.
Description of drawings
Fig. 1 is the integral structure birds-eye view of the machine that stacks bricks automatically of embodiment 1.
Fig. 2 is the lateral plan of the unit that stacks bricks among the embodiment 1.
Fig. 3 is the structure for amplifying scheme drawing at screw rod place among Fig. 2.
Fig. 4 is the front elevation of the unit that stacks bricks among the embodiment 1.
Fig. 5 is load-transfer device adobe display case scheme drawing repeatedly in first kind of control method among the embodiment 1.
Fig. 6 is load-transfer device adobe display case scheme drawing repeatedly in first kind of control method among the embodiment 2.
Fig. 7 is the lateral plan of the unit that stacks bricks among the embodiment 2.
Fig. 8 is load-transfer device adobe display case scheme drawing repeatedly in the control method of embodiment 2.
Wherein: 1, adobe transfer unit; 11, vertical shaft; 12, pivot arm; 13, mount pad; 2, load-transfer device; 3, the unit that stacks bricks; 31, vertical support frame; 311, vertical slide rail; 312, runner; 32, mechanical arm; 321, gripper; 322, roller; 323, horizontal guide rail; 324, auxiliary stand; 325, nut; 33, lifting motor; 34, translation motor; 35, horizontal stand; 351, horizontal slide rail; 352, roller; 353, screw rod; 354, triangular framing; 355, support; 36, rope; 37, counterweight.
The specific embodiment
Contrast accompanying drawing below, by the description to embodiment, the effect of the mutual alignment between the shape of the specific embodiment of the present utility model such as related each member, structure, the each several part and annexation, each several part and principle of work etc. are described in further detail.
Embodiment 1:
Shown in Fig. 1～4, the machine of stacking bricks automatically of present embodiment comprises adobe transfer unit 1, load-transfer device 2 and the unit 3 that stacks bricks, and adobe transfer unit 1 and the unit 3 that stacks bricks lay respectively at the two ends of load-transfer device 2, wherein:
Described adobe transfer unit 1 comprises a pivot arm 12 that is provided with the adobe clamping device and can rotates around the vertical shaft 11 of its place mount pad 13 in the working end, described pivot arm 12 is can be around the composite rotating arm of its extended line rotation, and described vertical shaft 11 is arranged on (adobe clamping device and pedestal do not draw) on the liftable pedestal;
Described load-transfer device 2 is the intermittent delivery band, its each intermittently displacement distance with its on the adobe spacing of piling up adapt;
The described unit 3 that stacks bricks comprises vertical support frame 31, and described vertical support frame 31 is equipped with the mechanical arm 32 that can do vertical movement and parallel motion under the effect of mechanical arm driver train with respect to vertical support frame; Described mechanical arm 32 is parallel to the direction of load-transfer device 2, and is provided with a plurality of grippers 321 for the clamping adobe.Each gripper 321 all utilizes an independently air cylinder driven (cylinder does not draw).
Specifically, described mechanical arm driver train comprises lifting motor 33 and translation motor 34; Described vertical support frame 31 is provided with vertical slide rail 311, the end of described mechanical arm 32 is located on the horizontal stand 35 with horizontal slide rail 351 by roller 322 tressels, described horizontal stand 35 is located on the described vertical slide rail 311 by roller 352 tressels, the top of described vertical support frame 311 is provided with the runner 312 that utilizes lifting motor 33 to drive, described horizontal stand 35 links to each other with a rope 36, and the other end of described rope 36 is walked around runner 312 and is connected with counterweight 37;
Described horizontal stand 35 is provided with the screw rod 353 that utilizes translation motor 34 to drive, and this screw rod 353 utilizes support 355 to support, and can freely rotate in support 355; Described mechanical arm 32 fixedly has and described screw rod 353 nut engaged 325.Under the cooperation of nut 325, by translation motor 34 rotating screw bolts 353, the rotation of screw rod 353 can be converted into mechanical arm 32 along the axial parallel motion of screw rod 353; And by lifting motor 33 rotating wheels 312, can regulate the height of horizontal stand 35, thereby level and vertical movement of mechanical arm 32 have been realized.The balance that above-mentioned counterweight 37 helps to alleviate the load of lifting motor 33 and keeps vertical support frame 31 makes lifting motor 33 winding level support 35 under the situation of smaller power.
For guaranteeing the balance of horizontal stand 35, one side of described horizontal stand 35 is provided with triangular framing 354, described triangular framing 354 is provided with the roller 352 of four rectangular arrangements, and described roller 352 is set up on two vertical slide rail 311 that vertical support frame 31 sidepieces are provided with.
The above-mentioned control method that stacks bricks machine automatically has two kinds, and is specific as follows:
Automatically the first kind of control method of machine of stacking bricks comprises the steps:
A: adobe transfer unit 1 is positioned over disk-rotating brick press brickmaking station brick outlet place, utilize pivot arm 12 with the adobe clamping at brick outlet place, then pivot arm 12 is revolved around its extended line and turn 90 degrees, and rotation and lifting vertical shaft 11, thereby adobe is positioned on the load-transfer device 2;
B: repeat the A step, to be conveyed with after being arranged with the adobe of predetermined number on 2, control mechanical arm 32 moves to the top of load-transfer device 2, utilize gripper 321 that the adobe of this predetermined number is clamped, the parallel motion mechanical arm 32 then, and regulate the height of mechanical arm 32, position 4 is piled up in the adobe that the adobe of gripper 321 and clamping thereof is moved to load-transfer device 2 sides, the release mechanism pawl 321 then, and the adobe of clamping is fallen, and form piled bricks; Load-transfer device repeatedly the adobe display case as shown in Figure 5, wherein the solid black rectangle is the adobe of putting, hollow rectangle is the predetermined putting position of adobe on the load-transfer device, arrow is represented the throughput direction of load-transfer device, 001～004 expression is step successively.
C: repeat A, B step, the adobe quantity in piled bricks meets the requirements.
Use the piled bricks that this kind control method can sign indicating number becomes rectangular shape, though efficient is higher, piled bricks is toppled over easily, and at this problem, present embodiment has also proposed following improved control method:
A: adobe transfer unit 1 is positioned over disk-rotating brick press brickmaking station brick outlet place, utilize pivot arm 12 with the adobe clamping at brick outlet place, then pivot arm 12 is revolved around its extended line and turn 90 degrees, and rotation and lifting vertical shaft 11, thereby adobe is positioned on the load-transfer device 2;
B: repeat the A step, after middle position with 2 to be conveyed is arranged with the adobe of predetermined number, control mechanical arm 32 moves to load-transfer device 2 tops, the gripper 321 of correspondence clamps the adobe of this predetermined number in the control mechanical arm 32, the parallel motion mechanical arm 32 then, and regulate the height of mechanical arm 32, and position 4 is piled up in the adobe that the adobe of gripper 321 and clamping thereof is moved to load-transfer device 2 sides, the release mechanism pawl 321 then, and the adobe of clamping is fallen; Repeat above-mentioned steps, and reduce the quantity of load-transfer device 2 adobes that middle position is arranged one by one, become the satisfactory pyramidal piled bricks of quantity up to the adobe sign indicating number that falls.Load-transfer device repeatedly the adobe display case as shown in Figure 6, wherein the solid black rectangle is the adobe of putting, hollow rectangle is the predetermined putting position of adobe on the load-transfer device, arrow is represented the throughput direction of load-transfer device, 001～004 expression is step successively.
This control method can become pyramidal piled bricks by sign indicating number, and piled bricks stability is strong, is difficult for toppling over, and has improved safety.
Embodiment 2:
As shown in Figure 7, as different from Example 1, mechanical arm 32 in the present embodiment is provided with and is parallel to the axial horizontal guide rail 323 of mechanical arm 32, described gripper 321 is installed on the auxiliary stand 324, described auxiliary stand 324 tressels are located on the described horizontal guide rail 323, and can move at the driving lower edge horizontal guide rail 323 of horizontal drive mechanism (can adopt the mode of driven by motor belt or the mode that bolt and nut cooperates, this horizontal drive mechanism does not draw in the drawings).
Stack bricks the automatically control method of machine of this kind comprises the steps:
A: adobe transfer unit 1 is positioned over disk-rotating brick press brickmaking station brick outlet place, utilize pivot arm 12 with the adobe clamping at brick outlet place, then pivot arm 12 is revolved around its extended line and turn 90 degrees, and rotation and lifting vertical shaft 11, thereby adobe is positioned on the load-transfer device 2;
B: repeat the A step, to be conveyed be arranged with the adobe of predetermined number with 2 along its throughput direction after, control mechanical arm 32 moves to the top of load-transfer device 2, the gripper 321 of correspondence clamps the adobe of this predetermined number in the control mechanical arm 32, the parallel motion mechanical arm 32 then, and the height of adjusting mechanical arm 32, position 4 is piled up in the adobe that the adobe of gripper 321 and clamping thereof is moved to load-transfer device 2 sides, regulate the position of gripper 321 then by the position of regulating auxiliary stand 324, make clamping have the gripper 321 of adobe to be positioned to stack bricks the middle position of buttress, the release mechanism pawl 321 then, and the adobe of clamping is fallen; Repeat above-mentioned steps, and reduce load-transfer device 2 one by one along the quantity of adobe that its throughput direction is arranged, become the satisfactory pyramidal piled bricks of quantity up to the adobe sign indicating number that falls.Load-transfer device repeatedly the adobe display case as shown in Figure 8, wherein the solid black rectangle is the adobe of putting, hollow rectangle is the predetermined putting position of adobe on the load-transfer device, arrow is represented the throughput direction of load-transfer device, 001～004 expression is step successively.
Automatically the machine that the stacks bricks control of present embodiment is more flexible, can become pyramidal piled bricks by sign indicating number, and piled bricks stability is strong, is difficult for toppling over, and has improved safety.
Claims (6)
1. machine that stacks bricks automatically, comprise adobe transfer unit, load-transfer device and the unit that stacks bricks, described adobe transfer unit and the unit that stacks bricks lay respectively at the two ends of load-transfer device, described adobe transfer unit comprises a pivot arm that is provided with the adobe clamping device and can rotates around the vertical shaft of its place mount pad in the working end, described pivot arm is can be around the composite rotating arm of its extended line rotation, and described vertical shaft is arranged on the liftable pedestal; Described load-transfer device is the intermittent delivery band, its each intermittently displacement distance with its on the adobe spacing of piling up adapt; It is characterized in that the described unit that stacks bricks comprises vertical support frame, described vertical support frame is equipped with the mechanical arm that can do vertical movement and parallel motion under the effect of mechanical arm driver train with respect to vertical support frame; Described mechanical arm is parallel to belt direction, and is provided with a plurality of grippers for the clamping adobe.
2. the machine that stacks bricks automatically according to claim 1 is characterized in that described each gripper all utilizes an independently clamping driver train driving.
3. the machine that stacks bricks automatically according to claim 2 is characterized in that described clamping driver train is cylinder.
4. the machine that stacks bricks automatically according to claim 1, it is characterized in that described mechanical arm is provided with is parallel to the axial horizontal guide rail of mechanical arm, described gripper is installed on the auxiliary stand, described auxiliary stand tressel is located on the described horizontal guide rail, and can move at the driving lower edge of horizontal drive mechanism horizontal guide rail.
5. according to claim 1 or 2 or the 3 or 4 described machines that stack bricks automatically, it is characterized in that described mechanical arm driver train comprises lifting motor and translation motor; Described vertical support frame is provided with vertical slide rail, the end of described mechanical arm is located on the horizontal stand with horizontal slide rail by the roller tressel, described horizontal stand is located on the described vertical slide rail by the roller tressel, the top of described vertical support frame is provided with the runner that utilizes lifting motor to drive, described horizontal stand links to each other with a rope, and the other end of described rope is walked around runner and is connected with counterweight; Described horizontal stand is provided with the screw rod that utilizes translation motor to drive, and described mechanical arm is provided with and described screw rod nut engaged.
6. the machine that stacks bricks automatically according to claim 5, a side that it is characterized in that described horizontal stand is provided with triangular framing, described triangular framing is provided with the roller of four rectangular arrangements, and described turning rolls is located on two vertical slide rail that the vertical support frame sidepiece is provided with.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220695453 CN203064722U (en) | 2012-12-17 | 2012-12-17 | Automatic brick setting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220695453 CN203064722U (en) | 2012-12-17 | 2012-12-17 | Automatic brick setting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203064722U true CN203064722U (en) | 2013-07-17 |
Family
ID=48763537
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220695453 Expired - Fee Related CN203064722U (en) | 2012-12-17 | 2012-12-17 | Automatic brick setting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203064722U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103863789A (en) * | 2012-12-17 | 2014-06-18 | 信宜市恒大机械设备厂 | Automatic brick stacking machine and control method thereof |
| CN105973901A (en) * | 2016-06-29 | 2016-09-28 | 浙江三信智能机械科技有限公司 | Assembly quality detecting device |
| WO2018112676A1 (en) * | 2016-12-19 | 2018-06-28 | 彭进业 | Automated brick production line |
-
2012
- 2012-12-17 CN CN 201220695453 patent/CN203064722U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103863789A (en) * | 2012-12-17 | 2014-06-18 | 信宜市恒大机械设备厂 | Automatic brick stacking machine and control method thereof |
| CN103863789B (en) * | 2012-12-17 | 2016-06-22 | 信宜市恒大机械设备厂 | The control method of automatic brick stacking machine |
| CN105973901A (en) * | 2016-06-29 | 2016-09-28 | 浙江三信智能机械科技有限公司 | Assembly quality detecting device |
| CN105973901B (en) * | 2016-06-29 | 2019-08-09 | 浙江三信智能机械科技有限公司 | A kind of assembling quality detection device |
| WO2018112676A1 (en) * | 2016-12-19 | 2018-06-28 | 彭进业 | Automated brick production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130717 Termination date: 20131217 |