CN203031281U - Quick change table with locking detection mechanism - Google Patents
Quick change table with locking detection mechanism Download PDFInfo
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- CN203031281U CN203031281U CN 201220511462 CN201220511462U CN203031281U CN 203031281 U CN203031281 U CN 203031281U CN 201220511462 CN201220511462 CN 201220511462 CN 201220511462 U CN201220511462 U CN 201220511462U CN 203031281 U CN203031281 U CN 203031281U
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- 238000001514 detection method Methods 0.000 title abstract description 11
- 230000007246 mechanism Effects 0.000 title abstract description 11
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 13
- 210000000078 claw Anatomy 0.000 claims description 13
- 210000003437 trachea Anatomy 0.000 abstract description 7
- 238000007664 blowing Methods 0.000 abstract description 3
- 238000005520 cutting process Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及机械加工设备领域,尤其涉及一种具有锁紧检测机构的快换工作台。 The utility model relates to the field of mechanical processing equipment, in particular to a quick-change workbench with a locking detection mechanism. the
背景技术 Background technique
一般在数控机床使用时,更换被加工件时要停止切削,有的被加工件在装夹时需要仔细找正、精心安装,比较费时费力,快换工作台可以在机外进行被加工件的装夹,停车时直接更换工作台,减少了机床的辅助等待时间。快换工作台一般依靠四个锥形定位锁紧装置来精确定位锁紧。但是有时候在交换工作台时,定位锁紧装置的锥面上会粘附有切屑等异物,从而影响定位精度。 Generally, when CNC machine tools are used, the cutting must be stopped when replacing the workpiece. Some workpieces need to be carefully aligned and carefully installed when clamping, which is time-consuming and laborious. The quick-change table can be processed outside the machine. Clamping, directly changing the workbench when parking, reducing the auxiliary waiting time of the machine tool. The quick-change table generally relies on four conical positioning and locking devices to precisely position and lock. However, sometimes when the worktable is changed, foreign matter such as chips will adhere to the tapered surface of the positioning locking device, thereby affecting the positioning accuracy. the
实用新型内容 Utility model content
本实用新型的目的在于提供一种具有锁紧检测机构的快换工作台,通过设计吹气和报警装置,有效清除定位锁紧装置的切屑异物的同时,提高了快换工作台本体定位锁紧的可靠性,从而保证了被加工零件的加工可靠性。 The purpose of this utility model is to provide a quick-change workbench with a locking detection mechanism. Through the design of the air blowing and alarm device, the foreign matter of the positioning and locking device can be effectively removed, and at the same time, the positioning and locking of the quick-change workbench body is improved. The reliability, thus ensuring the processing reliability of the processed parts. the
为实现上述目的,本实用新型提供一种具有锁紧检测机构的快换工作台,包括:机床台座、安装于机床台座上的快换工作台本体、设于机床台座与快换工作台本体之间的数个定位锁紧装置、设于机床台座与快换工作台本体之间的接触传感器、通过气管与数个定位锁紧装置连接的气源、设于气管上的电磁阀、与气管连接的压力传感器、机床电控箱及与机床电控箱电性连接的机床操作面板,所述接触传感器、电磁阀及压力传感器均与机床电控箱电性连接,所述定位锁紧装置包括上、下定位件,所述上定位件扣合于下定位件时,所述气管内形成一定气压,所述压力传感器感应该气压并发出信号至机床电控箱。 In order to achieve the above purpose, the utility model provides a quick-change workbench with a locking detection mechanism, including: a machine tool base, a quick-change workbench body installed on the machine tool base, and a quick-change workbench body located between the machine tool base and the quick-change workbench body Several positioning and locking devices between them, contact sensors between the machine tool base and the quick-change table body, air sources connected to several positioning and locking devices through air pipes, solenoid valves on the air pipes, and air pipes. The pressure sensor, the electric control box of the machine tool and the machine operation panel electrically connected with the electric control box of the machine tool, the contact sensor, the solenoid valve and the pressure sensor are all electrically connected with the electric control box of the machine tool, and the positioning locking device includes the upper , The lower positioning part, when the upper positioning part is fastened to the lower positioning part, a certain air pressure is formed in the air pipe, and the pressure sensor senses the air pressure and sends a signal to the electric control box of the machine tool. the
所述定位锁紧装置还包括:安装于上定位件上的锁紧拉销及安装于下定 位件上的锁紧拉爪,所述锁紧拉销卡合锁紧于锁紧拉爪上,进而将上定位件锁紧于下定位件上。 The positioning and locking device also includes: a locking pull pin installed on the upper positioning member and a locking claw installed on the lower positioning member, the locking pull pin is engaged and locked on the locking claw, Then the upper positioning part is locked on the lower positioning part. the
所述气管连接于下定位件的下端,并与锁紧拉爪连通。 The air pipe is connected to the lower end of the lower positioning member and communicates with the locking claw. the
所述下定位件上端呈锥形,该下定位件的顶部形成水平的下锥面,所述上定位件下端对应该下定位件形成凹槽,该凹槽扣合于下定位件上,该凹槽底部对应下锥面设置成水平上锥面。 The upper end of the lower positioning member is tapered, the top of the lower positioning member forms a horizontal lower tapered surface, the lower end of the upper positioning member forms a groove corresponding to the lower positioning member, and the groove is fastened on the lower positioning member. The bottom of the groove corresponds to the lower cone surface and is set as a horizontal upper cone surface. the
所述上定位件连接快换工作台本体,所述下定位件连接机床台座,所述锁紧拉销用于定位快换工作台本体,所述锁紧拉爪用于锁紧锁紧拉销,从而将快换工作台本体定位锁紧于机床台座上。 The upper positioning part is connected to the quick-change workbench body, the lower positioning part is connected to the machine tool base, the locking pull pin is used to position the quick-change workbench body, and the locking claw is used to lock the locking pull pin , so as to position and lock the quick-change table body on the machine tool base. the
所述快换工作台本体锁紧于机床台座上时,所述气管内一定气压,所述压力传感器感应该气压后发出信号。 When the quick-change table body is locked on the machine tool base, there is a certain air pressure in the air pipe, and the pressure sensor sends out a signal after sensing the air pressure. the
所述定位锁紧装置的数量为四个,所述四个定位锁紧装置呈方形设置于机床台座上。 The number of the positioning and locking devices is four, and the four positioning and locking devices are arranged in a square shape on the machine tool base. the
所述接触传感器设于机床台座中心位置。 The contact sensor is arranged at the center of the machine tool base. the
所述快换工作台本体对应该接触传感器设有一凸起部,所述快换工作台本体与机床台座锁紧时,所述凸起部与所述接触传感器接触。 The body of the quick-change workbench is provided with a protrusion corresponding to the contact sensor. When the body of the quick-change workbench is locked with the bed of the machine tool, the protrusion is in contact with the contact sensor. the
本实用新型的有益效果:本实用新型具有锁紧检测机构的快换工作台通过气管导入压缩空气,可以有效地清楚定位锁紧装置上的切屑异物,并在气管上设置压力传感器感应气管中气体压力及发出相应信号,从而确保完全清除了切屑异物及快换工作台本体定位锁紧的可靠性,进而保证被加工零件的加工可靠性。 Beneficial effects of the utility model: the quick-change workbench with locking detection mechanism of the utility model introduces compressed air through the trachea, which can effectively and clearly locate the cuttings and foreign objects on the locking device, and a pressure sensor is set on the trachea to sense the gas in the trachea The pressure and the corresponding signal are sent to ensure the complete removal of chips and foreign matter and the reliability of the positioning and locking of the quick-change table body, thereby ensuring the processing reliability of the processed parts. the
为了能更进一步了解本实用新型的特征以及技术内容,请参阅以下有关本实用新型的详细说明与附图,然而附图仅提供参考与说明用,并非用来对本实用新型加以限制。 In order to further understand the features and technical contents of the present utility model, please refer to the following detailed description and accompanying drawings of the present utility model. However, the accompanying drawings are for reference and illustration only, and are not intended to limit the present utility model. the
附图说明 Description of drawings
下面结合附图,通过对本实用新型的具体实施方式详细描述,将使本实用新型的技术方案及其它有益效果显而易见。 The technical solution and other beneficial effects of the utility model will be apparent through the detailed description of the specific implementation of the utility model in conjunction with the accompanying drawings. the
附图中, In the attached picture,
图1为本实用新型具有锁紧检测机构的快换工作台的结构示意图; Fig. 1 is the structural representation of the quick-change workbench that the utility model has locking detection mechanism;
图2为本实用新型具有锁紧检测机构的快换工作台中定位锁紧装置的结构示意图。 Fig. 2 is a structural schematic diagram of the positioning and locking device in the quick-change workbench with a locking detection mechanism of the present invention. the
具体实施方式 Detailed ways
为更进一步阐述本实用新型所采取的技术手段及其效果,以下结合本实用新型的优选实施例及其附图进行详细描述。 In order to further illustrate the technical means adopted by the utility model and its effects, a detailed description will be given below in conjunction with preferred embodiments of the utility model and accompanying drawings. the
请参阅图1及2,本实用新型提供一种具有锁紧检测机构的快换工作台,包括:机床台座20、安装于机床台座20上的快换工作台本体10、设于机床台座20与快换工作台本体10之间的数个定位锁紧装置30、设于机床台座20与快换工作台本体10之间的接触传感器70、通过气管90与数个定位锁紧装置30连接的气源12、设于气管90上的电磁阀80、与气管90连接的压力传感器50、机床电控箱40及与机床电控箱40电性连接的机床操作面板60,所述接触传感器70、电磁阀80及压力传感器50均与机床电控箱40电性连接,所述定位锁紧装置30包括上、下定位件32、34,所述上定位件32扣合于下定位件34时,所述气管90内形成一定气压,所述压力传感器50感应该气压并发出信号至机床电控箱40。所述快换工作台本体10用于承载被加工工件100,所述电磁阀80与定位锁紧装置30之间的气管90与压力传感器50连接。
Please refer to Figures 1 and 2, the utility model provides a quick-change workbench with a locking detection mechanism, including: a
所述定位锁紧装置30还包括:安装于上定位件32上的锁紧拉销36及安装于下定位件34上的锁紧拉爪38,所述锁紧拉销36卡合锁紧于锁紧拉爪38上,进而将上定位件32锁紧于下定位件34上。所述气管90连接于下定位件34的下端,并与锁紧拉爪38连通。
The positioning and
所述下定位件34上端呈锥形,该下定位件34的顶部形成水平的下锥面342,所述上定位件32下端对应该下定位件34形成凹槽322,该凹槽322扣合于下定位件34的上端,该凹槽322底部对应下锥面342设置成水平上锥面324。
The upper end of the
所述上定位件32连接快换工作台本体10,所述下定位件34连接机床台座20,所述锁紧拉销36用于定位快换工作台本体10,所述锁紧拉爪38用于锁紧锁紧拉销36,从而将快换工作台本体10定位锁紧于机床台座20上。所述快换工作台本体10锁紧于机床台座20上时,所述气管90内一定气压,所述压力传感器感应50该气压后发出信号给机床电控箱40,所述机床电控箱40通过该压力传感器50检测气管90中的气压达不到设定值时,则发出报警信号,显示在 机床操作面板60上。
The
在本较佳实施例中,所述定位锁紧装置30的数量为四个,所述四个定位锁紧装置30呈方形设置于机床台座20上。所述接触传感器70设于机床台座20中心位置,也即是设于四个定位锁紧装置30形成的长/正方形的中心。所述快换工作台本体10对应该接触传感器70设有一凸起部14,所述快换工作台本体10与机床台座20锁紧时,所述凸起部14与所述接触传感器70接触。当快换工作台本体10在外部机械手作用下,缓慢下降时,该凸起部14接触该接触传感器70时,所述接触传感器70向机床电控箱40发出快换工作台10将到位信号。
In this preferred embodiment, the number of the positioning and
其中,所述机床电控箱40控制电磁阀80的关闭或导通,所述气源12可以为装有压缩空气的气瓶。在所述快换工作台10将到位时候,通过气管90向定位锁紧装置30导入该压缩空气,进而将上、下锥面324、342合拢后形成间隙中的异物吹走。
Wherein, the
具体工作原理如下:本实用新型具有锁紧检测机构的快换工作台作业时,被加工工件100装夹于快换工作台本体10上,外部机械臂将快换工作台本体10放于机床台座20上,当接近最终位置时,快换工作台本体10上的凸起部14接触接触传感器70,接触传感器70被触发工作,并将信号传至机床电控箱40,机床电控箱40发出指令打开电磁阀80,导入气源12的压缩空气,压缩空气经气管90从四个定位锁紧装置30的下锥面342吹出,经上锥面324反射沿上、下锥面324、342结合面的间隙吹出,如果结合面其间有切屑等异物,会将异物吹走(异物的存在会导致定位的精度下降和锁紧不可靠)。上、下锥面324、342合拢后,气管90内的气体封闭于气管闭合回路内形成压力,压力传感器50感应气体压力并发出感应信号传至机床电控箱40,发出指令通过锁紧拉爪38锁紧锁紧拉销36,进而锁紧快换工作台本体10。如果上下锥面324、342间有异物没有清除干净,上、下锥面324、342会形成间隙,部分压缩空气泻出,气管回路内的气体压力达不到设定值,机床电控箱40发出报警信号,并显示于操作面板60上。这时须操作快换工作台本体10松开,人工清除定位锁紧装置30内的异物,再重新安装快换工作台本体10。当异物被完全清除干净后,气体压力达到设定值,机床电控箱40发出安全信号,表示锁紧正常。在此过程中,当快换工作台本体10移开,凸起部14和接触传感器70脱开,机床电控箱40控制电磁阀80关闭,切断压缩空气的吹出。
The specific working principle is as follows: when the quick-change workbench with locking detection mechanism of the utility model is operated, the
综上所述,本实用新型提供一种具有锁紧检测机构的快换工作台,通过气管导入压缩空气,可以有效地清楚定位锁紧装置上的切屑异物,并在气管上设置压力传感器感应气管中气体压力及发出相应信号,从而确保完全清除了切屑异物及快换工作台本体定位锁紧的可靠性,进而保证被加工零件的加工可靠性。 To sum up, the utility model provides a quick-change workbench with a locking detection mechanism. Compressed air is introduced through the air pipe, which can effectively and clearly locate the cuttings and foreign objects on the locking device, and a pressure sensor is installed on the air pipe to sense the air pipe. The medium gas pressure and the corresponding signal are sent out, so as to ensure the complete removal of chips and foreign matter and the reliability of the positioning and locking of the quick-change table body, thereby ensuring the processing reliability of the processed parts. the
以上所述,对于本领域的普通技术人员来说,可以根据本实用新型的技术方案和技术构思作出其他各种相应的改变和变形,而所有这些改变和变形都应属于本实用新型权利要求的保护范围。 As mentioned above, for those of ordinary skill in the art, various other corresponding changes and deformations can be made according to the technical scheme and technical concept of the present utility model, and all these changes and deformations should belong to the claims of the present utility model. protected range. the
Claims (9)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105817930A (en) * | 2016-05-19 | 2016-08-03 | 无锡烨隆精密机械有限公司 | Combined numerical control machine tool |
CN109531401A (en) * | 2019-01-21 | 2019-03-29 | 北京奇步自动化控制设备有限公司 | A kind of robot grinding mechanism |
CN111890068A (en) * | 2020-07-16 | 2020-11-06 | 沈机集团昆明机床股份有限公司 | Workbench exchange device for horizontal numerical control machine tool |
-
2012
- 2012-09-28 CN CN 201220511462 patent/CN203031281U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105817930A (en) * | 2016-05-19 | 2016-08-03 | 无锡烨隆精密机械有限公司 | Combined numerical control machine tool |
CN109531401A (en) * | 2019-01-21 | 2019-03-29 | 北京奇步自动化控制设备有限公司 | A kind of robot grinding mechanism |
CN111890068A (en) * | 2020-07-16 | 2020-11-06 | 沈机集团昆明机床股份有限公司 | Workbench exchange device for horizontal numerical control machine tool |
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