CN102335831A - Casting tool detection fixture and detection method thereof - Google Patents
Casting tool detection fixture and detection method thereof Download PDFInfo
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- CN102335831A CN102335831A CN2011102302869A CN201110230286A CN102335831A CN 102335831 A CN102335831 A CN 102335831A CN 2011102302869 A CN2011102302869 A CN 2011102302869A CN 201110230286 A CN201110230286 A CN 201110230286A CN 102335831 A CN102335831 A CN 102335831A
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Abstract
The invention discloses a casting tool detection fixture. The benchmark boss of the casting tool detection fixture is composed of a benchmark boss (10) with a stop pin (11) and a benchmark boss (9) in which a through hole (12) is arranged; a pressure sensor (14) is arranged below the benchmark boss (9) in which a through hole (12) is arranged via a pipeline (13); and the pressure sensor is connected with a computer controller (15). The detection method comprises the following steps that: the casting is installed on the benchmark boss; meanwhile, the casting is clamped by an angle oil cylinder; the contact position of the casting and the benchmark boss is blown by constant-pressure air pressure via a pipeline; the pressure sensor sends air pressure data after blowing to a microcomputer controller, and then, the obtained data are analyzed by the microcomputer controller; when the air pressure value is lower than a preset pressure value, a user receives a hint that the casting is not clamped to the proper position; and when the air pressure value is higher than a preset pressure value, a machining command is automatically performed. The casting tool detection fixture has the advantages of high degree of automation and high detection precision, is convenient to detect, is favorable for improving production efficiency, and does not need to be manually operated when being used for detecting the reference surface of the casting.
Description
Technical field
The present invention relates to a kind of frock and detect anchor clamps, specifically relate to a kind of foundry goods and add frock detection anchor clamps and the detection method of using man-hour thereof.
Background technology
At present; Whether clamping puts in place in order to detect in the foundry goods process frock to foundry goods; Just whether clamping puts in place the thick datum level of foundry goods to the tool locating datum level, uses clearance gauge to detect through manual work usually, with the frock of rough clearance gauge data and the working experience judgement foundry goods situation that puts in place.This mode exists and detects inconvenience, problems such as precision is low, limitation is big, automaticity difference, has limited the production efficiency of cast product.
Summary of the invention
The objective of the invention is to overcome above-mentioned deficiency, and provide a kind of foundry goods frock that can detect automatically to detect anchor clamps and detection method thereof the frock clamping situation that puts in place of foundry goods.
The object of the invention realizes through following technical scheme: a kind of foundry goods frock detects anchor clamps, comprises base plate, corner oil cylinder, benchmark boss, said benchmark boss by the benchmark boss of band alignment pin with in establish through hole the benchmark boss constitute; Pressure sensor is equipped with through pipeline in the below of establishing the benchmark boss of through hole in said, and this pressure sensor and microcomputer controller join.Said corner oil cylinder is contained on the base plate through cushion block and cushion block bolt.Said base plate is contained on the installation foot through installing plate and installing plate bolt.
The detection method that detects anchor clamps according to described foundry goods frock is: at first, the foundry goods that needs are processed is installed on the benchmark boss, clamps this foundry goods by the corner oil cylinder simultaneously; After waiting to clamp foundry goods, the Pneumatic pipe cleaner of one or more groups constant voltage is crossed pipeline and is blown in the contact site of foundry goods and benchmark boss, and at this moment pressure sensor can send the atmospheric pressure data after blowing to microcomputer controller, by it data that obtain is analyzed; When the atmospheric pressure after the pressure sensor collection is blown is lower than setup pressure value; Can on frock, there be clamping to put in place by the prompting foundry goods; When the atmospheric pressure after the pressure sensor collection is blown is higher than setup pressure value, then automatically perform next processing instruction according to original program.
After adopting the present invention, it is high that whole frock detects the anchor clamps automaticity, the datum level of foundry goods detected need not manually-operated; Easy to detect, accuracy of detection is high, helps enhancing productivity etc.; Simultaneously, can realize that to the clamping of foundry goods processing automatic online detects, and satisfies the high-end customer requirement fully.
Description of drawings
Fig. 1 detects the mounting structure sketch map of anchor clamps for foundry goods frock of the present invention.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the vertical view of Fig. 1.
The specific embodiment
Below through accompanying drawing and embodiment the present invention is made further detailed description.
Can know that referring to figs. 1 through Fig. 3 foundry goods frock of the present invention detects anchor clamps, comprises base plate 1, corner oil cylinder 6, benchmark boss, said benchmark boss by the benchmark boss 10 of band alignment pin 11 with in establish through hole 12 benchmark boss 9 constitute; Pressure sensor 14 (it is at the far-end of pipeline 13, and through hole 12 communicates with pipeline 13) is equipped with through pipeline 13 in the below of establishing the benchmark boss 9 of through hole in said, and this pressure sensor 14 (through data wire) joins with microcomputer controller 15 (being PLC).Said corner oil cylinder 6 is contained on the base plate 1 through cushion block 5 and cushion block bolt 8, and the corner direction of definite corner oil cylinder 6.Said base plate 1 is contained on the installation foot 3 through installing plate 2 and installing plate bolt 4, and guarantees that the parallelism error of base plate baseplane and installation foot baseplane is controlled in the 0.005mm.The diameter of said through hole 12 is 1.0-1.5mm.
Wherein, Said benchmark boss is contained in base plate 1 on through boss bolt 7 (four) totally; The benchmark boss 10 of band alignment pin 11 with in establish through hole 12 benchmark boss 9 can respectively be two; And be and intersect symmetrical expression and be contained on the base plate, and the height and position scale error between two alignment pins of benchmark boss is controlled in the 0.01mm, and the parallelism error of benchmark boss baseplane and base plate baseplane is controlled in the 0.005mm; Can not there be gas leak phenomenon the pipeline junction; Microcomputer controller 15 (being PLC) can be contained on the base plate 1, also can directly be contained on the lathe that foundry goods is processed.As shown in the figure; Also can be provided with through hole 12 in the benchmark boss 10 of said band alignment pin 11; Pressure sensor (between the pipeline also can intercommunication) is equipped with through pipeline separately in the below of establishing the benchmark boss of through hole in all; This pressure sensor (through data wire) and microcomputer controller 15 (being PLC) join, with the accuracy of detection of the datum level that improves the foundry goods frock.
As shown in the figure; Detecting the detection method that anchor clamps adopted according to described foundry goods frock is: at first; The foundry goods of needs processing is installed on the benchmark boss (positions), clamp this foundry goods (making the hydraulic system fuel feeding on the lathe give the corner oil cylinder) by the corner oil cylinder simultaneously through starting lathe switch by alignment pin; After waiting to clamp foundry goods; The Pneumatic pipe cleaner of one or more groups constant voltage is crossed pipeline and is blown in the contact site of foundry goods and benchmark boss; At this moment pressure sensor can send the atmospheric pressure data (through data wire) after blowing to microcomputer controller (PLC), by it data that obtain is analyzed (then the next processing action of lathe being controlled); (like the air pressure constant voltage is 3.0MPa; The microcomputer controller setup pressure value is 2.9MPa) when the atmospheric pressure after the pressure sensor collection air blowing is lower than setup pressure value (2.9MPa); (lathe) can not have clamping to put in place on frock by the prompting foundry goods; When the atmospheric pressure after the pressure sensor collection is blown was higher than setup pressure value (2.9MPa), (lathe is not just reresented) then automatically performed next processing instruction according to original program; When build-up of pressure does not reach setup pressure value if in process, occur clamping loosening, can send prompting equally, stop processing (produce and report to the police), thereby prevent to scrap because of clamping the loosening processing that produces in the process.
Height and position scale error between two alignment pins of said benchmark boss is controlled in the 0.01mm, and the parallelism error of benchmark boss baseplane and base plate baseplane is controlled in the 0.005mm; The parallelism error of said base plate baseplane and installation foot baseplane is controlled in the 0.005mm.Also can be provided with through hole 12 in the benchmark boss 10 of said band alignment pin 11, the diameter of said through hole 12 is 1.0-1.5mm.
Claims (7)
1. a foundry goods frock detects anchor clamps, comprises base plate (1), corner oil cylinder (6), benchmark boss, it is characterized in that: said benchmark boss by the benchmark boss (10) of band alignment pin (11) with in establish through hole (12) benchmark boss (9) formation; Pressure sensor (14) is equipped with through pipeline (13) in the below of establishing the benchmark boss (9) of through hole in said, and this pressure sensor (14) joins with microcomputer controller (15).
2. foundry goods frock as claimed in claim 1 detects anchor clamps, and it is characterized in that: said corner oil cylinder (6) is contained on the base plate (1) through cushion block (5) and cushion block bolt (8).
3. according to claim 1 or claim 2 foundry goods frock detects anchor clamps, and it is characterized in that: said base plate (1) is contained on the installation foot (3) through installing plate (2) and installing plate bolt (4).
4. foundry goods frock as claimed in claim 1 detects anchor clamps; It is characterized in that: also be provided with through hole (12) in the benchmark boss (10) of said band alignment pin (11); Pressure sensor is equipped with through pipeline separately in the below of establishing the benchmark boss of through hole in all, and this pressure sensor and microcomputer controller (15) join.
5. detect the detection method of anchor clamps like described foundry goods frock, it is characterized in that: at first, the foundry goods that needs are processed is installed on the benchmark boss, clamps this foundry goods by the corner oil cylinder simultaneously; After waiting to clamp foundry goods, the Pneumatic pipe cleaner of one or more groups constant voltage is crossed pipeline and is blown in the contact site of foundry goods and benchmark boss, and at this moment pressure sensor can send the atmospheric pressure data after blowing to microcomputer controller, by it data that obtain is analyzed; When the atmospheric pressure after the pressure sensor collection is blown is lower than setup pressure value; Can on frock, there be clamping to put in place by the prompting foundry goods; When the atmospheric pressure after the pressure sensor collection is blown is higher than setup pressure value, then automatically perform next processing instruction according to original program.
6. foundry goods frock as claimed in claim 5 detects the detection method of anchor clamps; It is characterized in that: the height and position scale error between two alignment pins of said benchmark boss is controlled in the 0.01mm, and the parallelism error of benchmark boss baseplane and base plate baseplane is controlled in the 0.005mm; The parallelism error of said base plate baseplane and installation foot baseplane is controlled in the 0.005mm.
7. like the detection method of claim 5 or 6 described foundry goods frocks detection anchor clamps, it is characterized in that: also be provided with through hole (12) in the benchmark boss (10) of said band alignment pin (11), the diameter of said through hole (12) is 1.0-1.5mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102302869A CN102335831A (en) | 2011-08-11 | 2011-08-11 | Casting tool detection fixture and detection method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102302869A CN102335831A (en) | 2011-08-11 | 2011-08-11 | Casting tool detection fixture and detection method thereof |
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| CN102335831A true CN102335831A (en) | 2012-02-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011102302869A Pending CN102335831A (en) | 2011-08-11 | 2011-08-11 | Casting tool detection fixture and detection method thereof |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103600239A (en) * | 2013-12-02 | 2014-02-26 | 昆山诺瑞信机械设备有限公司 | Tool clamp special for boring hole |
| CN104260014A (en) * | 2014-09-24 | 2015-01-07 | 无锡康柏斯机械科技有限公司 | Casting tooling fixture capable of automatically clamping in place |
| CN104259887A (en) * | 2014-09-24 | 2015-01-07 | 安庆雅德帝伯活塞有限公司 | Multifunctional mistake-proof fixture for piston finish machining |
| CN104384975A (en) * | 2014-09-24 | 2015-03-04 | 无锡康柏斯机械科技有限公司 | Automatic detection and regulation fixture for casting tool |
| CN104625874A (en) * | 2015-03-09 | 2015-05-20 | 江苏天宏自动化科技有限公司 | Airtightness detection safety system for automation machining |
| CN104999296A (en) * | 2015-08-18 | 2015-10-28 | 无锡乐华自动化科技有限公司 | Adjusting method of automatic in-place clamping of casting tool clamping tool |
| CN105058118A (en) * | 2015-08-18 | 2015-11-18 | 无锡乐华自动化科技有限公司 | Casting tooling clamp with automatic in-place clamping function |
| CN105058103A (en) * | 2015-08-18 | 2015-11-18 | 无锡乐华自动化科技有限公司 | Automatic adjusting and positioning method for casting fixture |
| CN105058119A (en) * | 2015-08-18 | 2015-11-18 | 无锡乐华自动化科技有限公司 | Casting tool fixture |
| CN105058104A (en) * | 2015-08-18 | 2015-11-18 | 无锡乐华自动化科技有限公司 | Casting tooling fixture capable of achieving automatic positioning adjusting |
| CN105150134A (en) * | 2015-08-18 | 2015-12-16 | 无锡乐华自动化科技有限公司 | Using method for casting tool fixture |
| CN105397514A (en) * | 2015-12-11 | 2016-03-16 | 天长缸盖有限公司 | Self-cleaning type workpiece positioning clamp |
| CN105834461A (en) * | 2016-05-23 | 2016-08-10 | 中信戴卡股份有限公司 | Clamping force detection device for wheel vertical lathe machining |
| CN106271878A (en) * | 2016-08-31 | 2017-01-04 | 重庆新红旗缸盖制造有限公司 | Pump cover locating and detecting device |
| CN110436350A (en) * | 2019-07-25 | 2019-11-12 | 江苏长虹机械设计院有限公司 | A kind of locking of lifting appliance automatic detection device |
| CN112676872A (en) * | 2020-12-30 | 2021-04-20 | 福建钜丰汽车配件有限公司 | High-precision jig for piston |
| CN114012506A (en) * | 2021-12-01 | 2022-02-08 | 山西柴油机工业有限责任公司 | Machining precision guaranteeing method for large complex box body |
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| CN201086207Y (en) * | 2007-04-29 | 2008-07-16 | 江苏高精机电装备有限公司 | Self-cleaning tensioning setting pin |
| CN202207906U (en) * | 2011-08-11 | 2012-05-02 | 温州瑞明工业股份有限公司 | Casting tool detection clamp |
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| CN1849197A (en) * | 2003-08-08 | 2006-10-18 | 克斯美库股份有限公司 | Clamp device |
| CN201086207Y (en) * | 2007-04-29 | 2008-07-16 | 江苏高精机电装备有限公司 | Self-cleaning tensioning setting pin |
| CN202207906U (en) * | 2011-08-11 | 2012-05-02 | 温州瑞明工业股份有限公司 | Casting tool detection clamp |
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103600239A (en) * | 2013-12-02 | 2014-02-26 | 昆山诺瑞信机械设备有限公司 | Tool clamp special for boring hole |
| CN104260014A (en) * | 2014-09-24 | 2015-01-07 | 无锡康柏斯机械科技有限公司 | Casting tooling fixture capable of automatically clamping in place |
| CN104259887A (en) * | 2014-09-24 | 2015-01-07 | 安庆雅德帝伯活塞有限公司 | Multifunctional mistake-proof fixture for piston finish machining |
| CN104384975A (en) * | 2014-09-24 | 2015-03-04 | 无锡康柏斯机械科技有限公司 | Automatic detection and regulation fixture for casting tool |
| CN104259887B (en) * | 2014-09-24 | 2016-06-29 | 安庆雅德帝伯活塞有限公司 | The multi-functional error-proofing tool of piston polish |
| CN104625874A (en) * | 2015-03-09 | 2015-05-20 | 江苏天宏自动化科技有限公司 | Airtightness detection safety system for automation machining |
| CN105150134A (en) * | 2015-08-18 | 2015-12-16 | 无锡乐华自动化科技有限公司 | Using method for casting tool fixture |
| CN105058119A (en) * | 2015-08-18 | 2015-11-18 | 无锡乐华自动化科技有限公司 | Casting tool fixture |
| CN105058104A (en) * | 2015-08-18 | 2015-11-18 | 无锡乐华自动化科技有限公司 | Casting tooling fixture capable of achieving automatic positioning adjusting |
| CN105058118A (en) * | 2015-08-18 | 2015-11-18 | 无锡乐华自动化科技有限公司 | Casting tooling clamp with automatic in-place clamping function |
| CN104999296A (en) * | 2015-08-18 | 2015-10-28 | 无锡乐华自动化科技有限公司 | Adjusting method of automatic in-place clamping of casting tool clamping tool |
| CN105058103A (en) * | 2015-08-18 | 2015-11-18 | 无锡乐华自动化科技有限公司 | Automatic adjusting and positioning method for casting fixture |
| CN105397514B (en) * | 2015-12-11 | 2019-01-01 | 天长缸盖有限公司 | A kind of self-cleaning workpiece positioning clamp |
| CN105397514A (en) * | 2015-12-11 | 2016-03-16 | 天长缸盖有限公司 | Self-cleaning type workpiece positioning clamp |
| CN105834461A (en) * | 2016-05-23 | 2016-08-10 | 中信戴卡股份有限公司 | Clamping force detection device for wheel vertical lathe machining |
| CN106271878A (en) * | 2016-08-31 | 2017-01-04 | 重庆新红旗缸盖制造有限公司 | Pump cover locating and detecting device |
| CN110436350A (en) * | 2019-07-25 | 2019-11-12 | 江苏长虹机械设计院有限公司 | A kind of locking of lifting appliance automatic detection device |
| CN112676872A (en) * | 2020-12-30 | 2021-04-20 | 福建钜丰汽车配件有限公司 | High-precision jig for piston |
| CN112676872B (en) * | 2020-12-30 | 2022-04-08 | 福建钜丰汽车配件有限公司 | High-precision jig for piston |
| CN114012506A (en) * | 2021-12-01 | 2022-02-08 | 山西柴油机工业有限责任公司 | Machining precision guaranteeing method for large complex box body |
| CN114012506B (en) * | 2021-12-01 | 2023-02-17 | 山西柴油机工业有限责任公司 | Machining precision guaranteeing method for large complex box body |
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Application publication date: 20120201 |