CN203021117U - Splicing material winding disc and winding disc kit - Google Patents

Splicing material winding disc and winding disc kit Download PDF

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Publication number
CN203021117U
CN203021117U CN2012204058050U CN201220405805U CN203021117U CN 203021117 U CN203021117 U CN 203021117U CN 2012204058050 U CN2012204058050 U CN 2012204058050U CN 201220405805 U CN201220405805 U CN 201220405805U CN 203021117 U CN203021117 U CN 203021117U
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CN
China
Prior art keywords
reel
adhesives
adhesive material
volume
bond layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2012204058050U
Other languages
Chinese (zh)
Inventor
立泽贵
藤绳贡
松田和也
石田恭久
柳川俊之
藤枝忠恭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Showa Denko Materials Co ltd
Original Assignee
Hitachi Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Chemical Co Ltd filed Critical Hitachi Chemical Co Ltd
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Publication of CN203021117U publication Critical patent/CN203021117U/en
Anticipated expiration legal-status Critical
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/04Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation using electrically conductive adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/04Kinds or types
    • B65H75/08Kinds or types of circular or polygonal cross-section
    • B65H75/14Kinds or types of circular or polygonal cross-section with two end flanges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02Electrically-conducting adhesives
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/16Non-insulated conductors or conductive bodies characterised by their form comprising conductive material in insulating or poorly conductive material, e.g. conductive rubber
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/01Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the form or arrangement of the conductive interconnection between the connecting locations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/37Tapes
    • B65H2701/377Adhesive tape
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Storage Of Web-Like Or Filamentary Materials (AREA)
  • Adhesive Tapes (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

The utility model provides a splicing material winding disc and a winding disc kit. The splicing material winding disc is provided with a winding core, a pair of side plates arranged on two sides of the winding core in an opposite mode, and a splicing material belt of a splicing agent layer arranged on one face of a base material, wherein the splicing material belt is wound on the winding core and is provided with the belt-shaped base material. The splicing material belt is provided with a use part, a winding-dumping part, and an end mark, wherein the use part is a region extending from the head end portion of the splicing material belt to the tail end portion of the splicing material belt and uses the splicing agent layer, the winding-dumping part does not use the splicing agent layer within the standard length from the tail end portion of the splicing material belt, and the end mark is arranged in a region between the use part and the winding-dumping part.

Description

Adhesives reel and reel external member
Technical field
The utility model relates to the adhesives reel, relates more specifically to be wound with the adhesives reel of the adhesive material tape with the bond layer that arranges on banded base material and a face at this base material on the volume core.
Background technology
As make the connecting material of circuit connecting body for the circuit block that will have a plurality of electrodes is electrically connected to each other, using anisotropic conductive film (ACF:Anisotropic Conductive Film).Anisotropic conductive film is a kind of when connecting the parts such as the semiconductor elements such as IC, LSI, packaging body on substrates such as glass substrate, flexible printed boards at tellite, LCD, with keep comparative electrode each other conducting state and keep the connecting material that mode is electrically connected to and machinery is fixing of adjacent electrode insulation each other.Also known except anisotropic conductive film have connecting materials such as non-conductive film (NCF:Non-Conductive film).
The conducting particles that above-mentioned connecting material contains the lining cement composition of thermosetting resin etc. and coordinates as required during for anisotropic conductive film forms membranaceous on the base materials such as polyethylene terephthalate film (PET film).The master (former anti-) of the film that obtains is cut into band shape with the width that is suitable for purposes, it is wound on manufacturing adhesives reel (with reference to TOHKEMY 2003-34468 communique) on core.
But as one of reason of the connection reliability that reduces circuit connecting body, the phenomenon that is called adhesion is arranged.Adhesion is a kind of adhesive material tape under reeling condition to be pulled out when using, and bond layer is transferred the phenomenon at substrate backside.Has to a certain degree flowing power so be arranged on the bond layer of a face of base material because being in its uncured state.If place etc. the adhesives reel is long-time, sometimes will ooze out from the end face of adhesive material tape lining cement, these will be adhered and be bonded in the side plate of reel.When pulling out adhesive material tape with this state from reel, the part that bond layer occurs sometimes is transferred unfavorable condition at substrate backside, bond layer and peels off and the unfavorable condition of only having base material to be drawn out from base material.
If stick together when pulling out adhesive material tape, when the part of bond layer was transferred in substrate backside, the bond layer of assigned position configuration necessary amount that can't be on circuit block made the electrical connection of connecting portion or machinery be fixed with and may become insufficient.In addition, peel off and when only having base material to be drawn out, have to stop production facilities and greatly reduce capacity rating from base material when bond layer.Require quantity-produced field etc. at circuit connecting body, semiconductor chip, printed circuit board (PCB) etc., in order to have cost competitiveness, the production number that increases the unit time is very important, even suppose that its impact of standing time of several minutes degree is also very big.Therefore, strongly expect to improve adhesion (disclose No. 08/053824, the world and disclose No. 07/015372, TOHKEMY 2003-064322 communique, TOHKEMY 2006-218867 communique, TOHKEMY 2009-004354 communique, Japanese kokai publication hei 11-293206 communique, TOHKEMY 2001-284005 communique with reference to international) in such field.
In patent documentation 2,3, put down in writing the technology that suppresses adhesion from the viewpoint of adhesives belt shape, disclose in the side end face of band and be provided with the adhesive material tape of the width bond layer narrower than base material width in the inboard of base material Width.In patent documentation 4, put down in writing the technology that the viewpoint that forms from lining cement suppresses adhesion, disclose the temporary fixed power that makes substrate and be in adhesive material tape in specialized range.In patent documentation 5, put down in writing the technology that suppresses adhesion from the viewpoint of usage condition, the sticker with control reel temperature unit is disclosed.In patent documentation 6, put down in writing the technology that suppresses adhesion from the viewpoint of the structure of the reel parts that are wound with adhesive material tape, the adhesives reel that the rib structure that is arranged on side plate has electric conductivity is disclosed.In patent documentation 7, put down in writing the technology that suppresses adhesion from the viewpoint of matrix structure, disclose the surface tension of using in his-and-hers watches and brought the material of excellent potential difference as the folded body of the volume of base material.In patent documentation 8, put down in writing the technology that suppresses adhesion from the compatibility viewpoint of end mark and lining cement.
Prior art
Patent documentation
Patent documentation 1: TOHKEMY 2003-34468 communique
Patent documentation 2: international disclosing No. 08/053824
Patent documentation 3: international disclosing No. 07/015372
Patent documentation 4: TOHKEMY 2003-064322 communique
Patent documentation 5: TOHKEMY 2006-218867 communique
Patent documentation 6: TOHKEMY 2009-004354 communique
Patent documentation 7: Japanese kokai publication hei 11-293206 communique
Patent documentation 8: TOHKEMY 2001-284005 communique
The utility model content
According to 2 ~ 8 records of above-mentioned patent documentation, although obtain practical from the circuit connecting adhesive material webs until studied from various viewpoints the countermeasure that prevents adhesion recently, present situation is not yet to find epoch-making solution.
So the purpose of this utility model is to provide a kind of when pulling out the adhesive material tape of reeling condition, can suppresses bond layer with fully high level and peel off and only pull out the adhesives reel of this unfavorable condition of base material from base material.Below, " adhesion " expression in this manual " when pulling out the adhesive material tape of reeling condition, bond layer is peeled off and only pulls out this unfavorable condition of base material from base material ".
The utility model relates to following aspect:
1. adhesives reel, it possesses the volume core, at the oppositely disposed pair of side plates in the both sides of described volume core and the adhesive material tape that is wound on described volume core and has banding substrate and be arranged on the bond layer on a face of this base material,
Described adhesive material tape has: zone and the use section that uses described bond layer of extending for the direction from the top section of this adhesive material tape towards terminal part, the volume that does not use described bond layer from this adhesive material tape terminal part in specified length are abandoned section and are arranged on described use section and described volume is abandoned the end mark in the zone between section.
2. according to 1 described adhesives reel, the length that described volume is abandoned section is more than 5m.
3. according to 1 described adhesives reel, the length that described volume is abandoned section is below the above 20m of 5m.
4. according to 1 described adhesives reel, described volume is abandoned the length of section for more than 10 circles under the state that is wound with described adhesive material tape on described volume core.
5. according to 1 described adhesives reel, described volume is abandoned the length of section for below 30 circles more than 10 circles under the state that is wound with described adhesive material tape on described volume core.
6. according to the described adhesives reel of any one in 1 ~ 5, described bond layer is below 100000Pas the shear viscosity of 30 ℃.
7. according to the described adhesives reel of any one in 1 ~ 5, the width of described adhesive material tape is 0.5 ~ 3.0mm.
8. according to the described adhesives reel of any one in 1 ~ 5, the length of described adhesive material tape is more than 200m.
9. according to the described adhesives reel of any one in 1 ~ 5, the length of described adhesive material tape is below the above 1000m of 200m.
10. according to the described adhesives reel of any one in 1 ~ 5, the thickness of described bond layer is 5 ~ 60 μ m.
11. according to the described adhesives reel of any one in 1 ~ 5, described adhesive material tape is used for circuit and connects.
12. a reel external member, it possesses adhesives reel and service instructions,
Described adhesives reel possesses the volume core, in the oppositely disposed pair of side plates in the both sides of described volume core and be wound on described volume core and have banding substrate and be arranged on the adhesive material tape of the bond layer on a face of this base material,
Record in described service instructions and do not use the described bond layer of specified length from this adhesive material tape terminal part and it is abandoned the item of section as volume when using described adhesive material tape.
13. according to 12 described reel external members, the length that described volume is abandoned section is more than 5m.
14. according to 12 described reel external members, the length that described volume is abandoned section is below the above 20m of 5m.
15. according to 12 described reel external members, described volume is abandoned the length of section for more than 10 circles under the state that is wound with described adhesive material tape on described volume core.
16. according to 12 described reel external members, described volume is abandoned the length of section for below 30 circles more than 10 circles under the state that is wound with described adhesive material tape on described volume core.
17. according to the described reel external member of any one in 12 ~ 16, described bond layer is below 100000Pas the shear viscosity of 30 ℃.
18. according to the described reel external member of any one in 12 ~ 16, the width of described adhesive material tape is 0.5 ~ 3.0mm.
19. according to the described reel external member of any one in 12 ~ 16, the length of described adhesive material tape is more than 200m.
20. according to the described reel external member of any one in 12 ~ 16, the length of described adhesive material tape is below the above 1000m of 200m.
21. according to the described reel external member of any one in 12 ~ 16, the thickness of described bond layer is 5 ~ 60 μ m.
22. according to the described reel external member of any one in 12 ~ 16, described adhesive material tape is used for circuit and connects.
The related adhesives reel of the utility model possesses: volume core, in the volume oppositely disposed pair of side plates in core both sides and be wound on core and have banding substrate and be arranged on the adhesive material tape of the bond layer on a face of this base material, adhesive material tape has: for from the top section of this adhesive material tape towards zone that the direction of terminal part is extended and the use section of use bond layer, do not use the volume of bond layer to abandon section from the tape terminal section of this adhesives in specified length and be arranged on use section and volume is abandoned the end mark in the zone between section.Here said " volume is abandoned section " is although refer to be wound on core but do not use and the zone of the adhesive material tape terminal part side that abandons.
In the past, also adopted various methods to avoid sticking together even if approach the part of volume core.But, the utility model is that the opinion following according to the contriver carried out: namely, when having expected specially making the part (volume is abandoned section) that approaches the volume core that oozing out of lining cement occurs, this part of oozing out, the part of not oozing out can be brought into play the resiliency of appropriateness, make use section be difficult to stick together.
According to above-mentioned adhesives reel, the volume that specified length is set by the end side at adhesive material tape is abandoned section, can fully suppress the adhesion in use of adhesives reel.Be still not clear about the reason that can play this effect, but the contriver infers its major cause be: it is to be made of same structure (base material and bond layer) with the zone that should use that volume is abandoned section, and bond layer has the hardness of appropriateness.Infer: by at first being consisted of and the volume section of abandoning with appropriate hardness and specified length is wound in the volume core by base material and bond layer, the zone of then reeling and to use, sometimes also can be exuded to the outside of adhesive material tape although volume is abandoned the bond layer of section, can effectively be suppressed at the zone that to use and stick together.In addition, than with the use section direct winfing of adhesive material tape in the situation of volume core, abandon section by the volume of reeling on the volume core, can also obtain and use the external diameter effect that correspondingly large volume core is identical.If use the large volume core of external diameter, compare than the situation of its little volume core with using external diameter, more can suppress the generation of adhesion.
In the past, owing to easily producing adhesion, so to can be wound on the limited length system of the adhesive material tape of core, but by the employing said structure, more can realize the long size (for example more than 200m) of adhesive material tape compared with goods in the past.
Except the long size of adhesive material tape, according to the utility model, can also viscosity is lower and the adhesive application that easily produces in the prior art adhesion in bond layer.In the utility model, bond layer is to be preferred below 100000Pas the shear viscosity of 30 ℃.As low-viscosity lining cement, for example can enumerate and be the lining cement of hot radical curing type and the lining cement of low temperature curing type.The low temperature curing type lining cement requires to improve the flowing power at low temperature (for example 130 ~ 150 ℃).As concrete example, can enumerate the hot radical curing type lining cement that to contain 1 minute half life temperature be the radical polymerization initiator below 160 ℃.
According to the utility model, bond layer contains and a large amount of is aqueous material at 30 ℃, even flowing power higher also can fully suppress adhesion.Above-mentioned hot radical curing type lining cement contains thermoplastic base resin, be contained in 30 ℃ during for the free-radical polymerised material of aqueous free-radical polymerised material and radical polymerization initiator, easily sticks together in adhesives reel in the past high probability.In contrast to this, in adhesives reel of the present utility model, even the content of the above-mentioned free-radical polymerised material in hot radical curing type lining cement is 20 ~ 80 mass parts with respect to total amount 100 mass parts of thermoplastic base resin and free-radical polymerised material, also can fully suppress adhesion.
Bond layer can be also that to contain thermoplastic base resin, be contained in 30 ℃ be lining cement for the thermoset material of aqueous epoxy resin and the epoxy of curing agent.At this moment, easily stick together in adhesives reel in the past high probability, but in adhesives reel of the present utility model, even the content that epoxy is the above-mentioned epoxy resin in lining cement is 20 ~ 80 mass parts with respect to total amount 100 mass parts of thermoplastic base resin and thermoset material, also can fully suppress adhesion.
In the utility model, the inorganic filler content of bond layer can be that volume take this bond layer is below 20 volume % of benchmark.By coordinating inorganic filler in bond layer, the flowing power of bond layer reduces and can suppress adhesion, but according to the utility model, even do not coordinate inorganic filler in bond layer, even or use level below 20 volume %, also can fully suppress adhesion.
The inorganic filler content of the bond layer in the utility model can be also that quality take this bond layer is below 50 quality % of benchmark.According to the utility model, even mismatch inorganic filler in bond layer, even or use level below 50 quality %, also can fully suppress adhesion.When using silica as inorganic filler, its content is preferred as benchmark take the quality of this bond layer below 35 quality %.When using aluminium oxide as inorganic filler, its content is preferred as benchmark take the quality of this bond layer below 50 quality %.
According to the utility model, even the width of adhesive material tape is 0.5 ~ 3.0mm, also can fully suppress adhesion.The narrow band of width wants large compared with the wide band of width relatively in the impact that the lining cement with end face oozes out, and easily sticks together.Above-mentioned adhesive material tape is suitable for circuit and connects.As mentioned above, owing to suppressing adhesion by high level, so can produce the circuit connecting body of connection reliability excellence.The adhesive material tape that becomes known for the circuit connection is comparatively expensive.
The utility model provides adhesion inhibition method.Namely, the adhesion inhibition method that the utility model relates to is, when bringing use from adhesives reel extraction adhesives, do not use the bond layer of specified length from this adhesive material tape terminal part and it is abandoned section as volume, described adhesives reel possesses the volume core, in the volume oppositely disposed pair of side plates in core both sides and be wound on core and have banding substrate and be arranged on the adhesive material tape of the bond layer on a face of this base material.
The utility model provides the switching method of adhesives reel.Namely, the method is, after using the first adhesives reel, when being exchanged into by new the second adhesives reel of consisting of with the same structure of the first adhesives reel, exchange to the second adhesives reel from the first adhesives reel of the adhesive material tape that leaves specified length, described the first adhesives reel possesses the volume core, in the volume oppositely disposed pair of side plates in core both sides and be wound on core and have banding substrate and be arranged on the adhesive material tape of the bond layer on a face of this base material.
The utility model provides the extraction method of adhesive material tape.Namely, the method is the method for adhesive material tape of extracting out from the adhesives reel, do not use the bond layer of specified length from this adhesive material tape terminal part and it is abandoned section as volume, described adhesives reel possesses the volume core, in the volume oppositely disposed pair of side plates in core both sides and be wound on core and have banding substrate and be arranged on the adhesive material tape of the bond layer on a face of this base material.
The utility model provides the manufacture method of adhesives reel.That is, the manufacture method of the adhesives reel that the utility model relates to is the manufacture method of above-mentioned any adhesives reel, and the characteristic that possesses based on adhesive material tape decides volume to abandon the operation of the specified length of section.As the characteristic of adhesive material tape, such as thickness, composition and the shear viscosity etc. of the length that can enumerate adhesive material tape and width and bond layer.
And then, the utility model provides a kind of method that end mark is set in process making above-mentioned any adhesives reel, wherein, the specified length that decides volume to abandon section based on the characteristic of adhesive material tape is abandoned region division end mark between section at use section and volume.
The utility model provides a kind of reel external member that possesses the adhesives reel.Namely, the reel external member that the utility model relates to has adhesives reel and service instructions, described adhesives reel possesses the volume core, in the volume oppositely disposed pair of side plates in core both sides and be wound on core and have banding substrate and be arranged on the adhesive material tape of the bond layer on a face of this base material, record in described service instructions and do not use the bond layer of specified length from this adhesive material tape terminal part and it is abandoned the item of section as volume when the use adhesive material tape.
The utility model provides a kind of to be possessed above-mentioned adhesives reel and takes in the packaging body of the packaging bag of this adhesives reel.
The utility model provides a kind of packaging body external member that possesses the adhesives reel.Namely, the packaging bag that the packaging body external member that the utility model relates to possesses adhesives reel, service instructions and takes in the adhesives reel, described adhesives reel possesses the volume core, in the volume oppositely disposed pair of side plates in core both sides and be wound on core and have banding substrate and be arranged on the adhesive material tape of the bond layer on a face of this base material, record in described service instructions and do not use the bond layer of specified length from this adhesive material tape terminal part and it is abandoned the item of section as volume when the use adhesive material tape.
The utility model provides a kind of packaging body assembly that possesses one or more adhesives reels.namely, the packaging body assembly that the utility model relates to possesses one or more adhesives reels, take in one or more packaging bags of adhesives reel, take in the containing box of whole packaging bags, and service instructions, described adhesives reel possesses the volume core, in the oppositely disposed pair of side plates in volume core both sides, and be wound on core and have banding substrate and be arranged on the adhesive material tape of the bond layer on a face of this base material, record in described service instructions and do not use the described bond layer of specified length from this adhesive material tape terminal part and it is abandoned the item of section as volume when using adhesive material tape.
In the utility model, the length that volume is abandoned section can be more than 5m, can be also under the state that is wound with adhesive material tape on the volume core more than 10 circles.In addition, in the utility model, the length that volume is abandoned section can be below the above 20m of 5m, can be also under the state that is wound with adhesive material tape on the volume core more than 10 circles 30 enclose below.In addition, in the utility model, the length of adhesive material tape can be below the above 1000m of 200m.
In addition, in the utility model, service instructions also can be accommodated in the inside of packaging bag.In addition, in the utility model, service instructions can be paster (sticker), can stick on the adhesives reel.In addition, in the utility model, service instructions can be paster, can stick in packaging bag.
In addition, in the utility model, service instructions also can be accommodated in the inside of containing box.In addition, in the utility model, service instructions can be paster, and sticks on containing box.In addition, in the utility model, service instructions also can record the word of following item and form as one with containing box by printing on containing box, and described item is not for using the bond layer of specified length from this adhesive material tape terminal part it to be abandoned the item of section as volume when using adhesive material tape.
According to the utility model, when pulling out the adhesive material tape of reeling condition, can suppress bond layer with very high level and peel off from base material.
Description of drawings
Fig. 1 is the block diagram that schematically shows an embodiment of the adhesives reel that the utility model relates to.
Fig. 2 means the schematic sectional view of the structure of adhesives reel shown in Figure 1.
Fig. 3 is the front view of medial surface that schematically shows the side plate of adhesives reel shown in Figure 1.
Fig. 4 means the schematic sectional view of an example of anisotropic conductive band.
Fig. 5 means the schematic sectional view of end mark configuration place of adhesives reel shown in Figure 1.
Fig. 6 means the schematic sectional view of an example of circuit electrode circuit connecting body connected to one another.
Fig. 7 (a) ~ Fig. 7 (c) means the schematic sectional view of an example of the manufacture method of circuit connecting body.
Fig. 8 is the block diagram that schematically shows another embodiment of the adhesives reel that the utility model relates to.
Fig. 9 means the schematic sectional view of the structure of adhesives reel shown in Figure 8.
Figure 10 means the schematic sectional view of end mark configuration place of adhesives reel shown in Figure 8.
Figure 11 is the block diagram that schematically shows the packed state of adhesives reel.
Figure 12 (a) ~ Figure 12 (c) means another routine schematic sectional view of anisotropic conductive band.
Figure 13 means another routine schematic sectional view of anisotropic conductive band.
The specific embodiment
Below, Yi Bian describe the utility model on one side in detail preferred embodiment with reference to accompanying drawing.Here, same key element is enclosed prosign in the description of the drawings, and the repetitive description thereof will be omitted.And, for convenience of accompanying drawing, the dimension scale of accompanying drawing with illustrated may not be consistent.
Adhesives reel 10 shown in Figure 1 possess tubular volume core 1 and the volume core 1 the oppositely disposed pair of side plates 2 in axial both sides.As shown in Figure 2, the anisotropic conductive band (adhesive material tape) 5 of reeling on the outside F1 of volume core 1 consists of the folded body of volume.Anisotropic conductive band 5 is wound on core 1 according to the mode facing to the outside that is not formed with bond layer of bond layer 8 towards volume core 1 side and base material 6.Under the state of the folded body of volume, the surface of bond layer 8 contacts with the base material 6 of the anisotropic conductive band 5 of a volume inboard.Volume core 1 has for example external diameter of 50 ~ 160mm degree.
From a plurality of adhesives reels of proper alignment and easily the angle of keeping is considered, side plate 2 preferably is arranged on the axial both ends of volume core 1, but the part that also side plate 2 can be arranged rolling core 1 penetrates side plate 2 and be outstanding from the lateral surface of side plate 2.
As shown in Figure 3, side plate 2 possess with the medial surface F2 of anisotropic conductive band 5 adjacency on from face F2 protuberance and by the edge of the through hole 2a rib structure 2b of section with radiated entends.By the rib structure 2b of section is set, even ooze out lining cement by the end face of anisotropic conductive band 5, be bonded in area on side plate 2 owing to can fully reducing lining cement, together can effectively suppress adhesion so abandon the 5b of section with volume described later.Here, suppress the viewpoint of adhesion from further height and consider, illustration side plate 2 have the side plate 2 of the rib structure 2b of section, but also can adopt the side plate 2 with rib structure 2b of section.
Here, as shown in Figure 1, 2, adhesives reel 10 has the axis hole 10a of the S. A. 25a that can insert compression bonding apparatus 25, is provided with the notch part 10b chimeric with the protuberance that is arranged on S. A. on this axis hole 10a.Just, when adhesives reel 10 is arranged on the S. A. of compression bonding apparatus, if can prevent the structure that dallies, also can adopt the structure beyond notch part 10b.Reel parts as possessing volume core 1 and side plate 2 can use plastic molded article etc.
As shown in Figure 4, anisotropic conductive band 5 possesses banded base material 6 and the bond layer 8 that forms on a face of base material 6.In addition, as shown in Figure 5, anisotropic conductive band 5 has the use 5a of section, volume is abandoned the 5b of section and end mark EM, the described use 5a of section is the zone of extending from the top 5d of section to terminal part 5c direction and uses bond layer 8, described volume is abandoned the 5b of section and do not use the part of bond layer 8 from terminal part 5c in specified length, and described end mark EM is arranged on the use 5a of section and volume and abandons zone between the 5b of section.
Distance from the terminal part 5c of anisotropic conductive band 5 to end mark EM, that is, more than the length (length L 1 of Fig. 5) that volume is abandoned the 5b of section is preferably 5m, 5 ~ 20m more preferably, more preferably 5 ~ 15m, most preferably be 5 ~ 10m.Length by making volume abandon the 5b of section is more than 5m, sticks together in the time of can fully preventing from using adhesives reel 10, and on the other hand, be below 20m by the length that makes volume abandon the 5b of section, can suppress not use and the amount of discarded bond layer 8.According to same reason, the length that volume is abandoned the 5b of section is that more than being preferably 10 circles under the state that is wound with anisotropic conductive band 5 on volume core 1, more preferably 10 ~ 30 circles, more preferably 13 ~ 20 enclose, and most preferably is 15 ~ 20 circles.
The location optimization of configuration end mark EM decides according to the characteristic (such as the length of anisotropic conductive band 5 and thickness, composition and the shear viscosity etc. of width and bond layer 8) of anisotropic conductive band 5.The manufacture method of adhesives reel 10 possesses: determine based on the characteristic of anisotropic conductive band 5 length that volume is abandoned the 5b of section, the operation of abandoning the region division end mark EM between the 5b of section at the use 5a of section and volume.Length by the characteristic based on anisotropic conductive band 5 decides volume to abandon the 5b of section when pulling out anisotropic conductive band 5 from adhesives reel 10, can suppress bond layer 8 with fully high level and peel off from base material 6.
End mark EM is configured on bond layer 8 and has the color different from bond layer 8 is preferred.Here said different color refers to the color that can mutually differentiate from this three attribute of color of form and aspect, chroma and lightness, and then also comprises metallochrome, iridescent.As for end mark EM, be configured with the state that is sandwiched between volume core 1 and bond layer 8 when batching anisotropic conductive band 5, and connect airtight in bond layer 8 and paste.The shape of end mark EM is not particularly limited, and is generally oblong.End mark EM can be the material take resin as main component, specifically can enumerate common acrylic resin, PET etc. as constituent material.Here, end mark EM can be configured on base material 6, at this moment, preferably has the color different from base material 6.Here, end mark can be the form of pasting above-mentioned resin, can be also the form of a part of bond layer 8, base material 6 of the applications such as coating, printing ink such as having painted, and can be also perhaps the form of having given pattern, word.In addition, when the color of the color of bond layer 8 and base material 6 not simultaneously, also can the part that does not have bond layer 8 be set on base material 6, with this part as end mark.
Anisotropic conductive band 5 with end mark EM can be used for the assembling of Automated electronic parts aptly.The connection that anisotropic conductive band 5 is used between electronic unit, when exposing end mark EM, detector will detect end mark EM, and notice should not re-use remaining anisotropic conductive band 5(volume and abandon the 5b of section) and should replace to new adhesives reel 10.The length of end mark EM (length L 2 of Fig. 5) is preferably 5cm ~ 1m, more preferably 5 ~ 50cm, more preferably 5 ~ 30cm.Be more than 5cm by the length that makes end mark EM, above-mentioned detector is end of identification mark EM fully reliably, on the other hand, by being below 1m, can suppress not use and the amount of discarded bond layer 8.
The length of anisotropic conductive band 5 is preferably 100 ~ 1000m, 200 ~ 1000m more preferably, and more preferably 200 ~ 500m, further be preferably 250 ~ 500m, is particularly preferably 300 ~ 500m.In the past owing to easily sticking together, so limited length system to the anisotropic conductive band 5 that can be wound on core 1, but abandon the 5b of section by the volume that specified length is set in the terminal part 5c of anisotropic conductive band 5 side, can will be wound on core 1 than the longer anisotropic conductive band 5 of goods in the past.
The width of anisotropic conductive band 5 is preferably 0.5 ~ 30mm, 0.5 ~ 3.0mm more preferably, and more preferably 0.5 ~ 2.0mm, be particularly preferably 0.5 ~ 1.0mm.In the past owing to easily sticking together, so the width to the anisotropic conductive band 5 that can be wound on core 1 is restricted, but abandon the 5b of section by the volume that specified length is set in the terminal part 5c of anisotropic conductive band 5 side, can will be wound on core 1 than the narrower anisotropic conductive band 5 of goods width in the past.Here, about the width of base material 6, preferably the width with the bond layer 8 that forms thereon is identical, perhaps wide than the width of bond layer 8.About the width of bond layer 8, adjustment gets final product according to use.
About the thickness of bond layer 8, according to the lining cement composition that uses with got final product by the suitable selections such as kind of sticky object, be preferably 5 ~ 100 μ m, more preferably 5 ~ 60 μ m, more preferably 10 ~ 40 μ m.In the past, owing to easily sticking together, so the thickness to the bond layer 8 of the anisotropic conductive band 5 that can be wound on core 1 is restricted, but abandon the 5b of section by the volume that specified length is set in the terminal part 5c of anisotropic conductive band 5 side, the anisotropic conductive band 5 with bond layer 8 that the ratio of can reeling is as thicker in the goods in the past of 30 ~ 100 μ m degree thickness.Here, the thickness of base material 6 is preferably 4 ~ 200 μ m degree, more preferably 20 ~ 100 μ m.
About base material 6, can use the various plastic tapes that formed by such as polyethylene terephthalate, PEN, polyethylene glycol isophthalate, polybutylene terephthalate, polyolefin, poly-acetate, polycarbonate, polyphenylene sulfide, polyamide, ethylene-vinyl acetate copolymer, polyvinylchloride, Vingon, neoprene system, liquid crystal polymer etc.Certainly, the material of formation base material 6 is not limited to this.In addition, base material 6 is owing to peeling off from bond layer 8 when using adhesive material tape, carrying out with the bearing surface of bond layer 8 etc. the base material that the demoulding is processed so also can use.And then, can be also will be selected from the material that mixes more than 2 kinds of above-mentioned material, or with the material of above-mentioned film multiple stratification.
As the lining cement composition 8a of bond layer 8, can extensively be suitable for the material that shows curing property by heat, light display, can use epoxy is lining cement or radical-curable lining cement.Maybe can use the thermoplastic adhesives such as polyurethane, polyvinyl ester.Resistance to effect of heat after connect, the viewpoint of excellent moisture resistance are considered, preferably use the bridging property material.Wherein, but solidify and continuous working is good, the feature such as excellent in adhesion is considered on molecular structure from the short time, the epoxy resin that preferably contains promising thermosetting resin is lining cement as the epoxy of major component.In addition, the radical-curable lining cement is lining cement compared with epoxy, has between low-temperature short-time the features such as the property of curing excellence, can selection suitable to purposes.In addition, also can use the pressure-sensitive lining cement.
Epoxy is that lining cement is such as containing thermoset material and the curing agent such as epoxy resin.In addition, usually coordinate as required thermoplastic base resin, coupling agent, extending agent etc.
As above-mentioned epoxy resin, such as enumerating bisphenol A type epoxy resin, bisphenol f type epoxy resin, bisphenol-s epoxy resin, phenol novolak type epoxy resin, cresols phenolic resin varnish type epoxy resin, bisphenol-A phenolic varnish type epoxy resin, bisphenol F phenolic varnish type epoxy resin, alicyclic epoxy resin, glycidyl ester type epoxy resin, glycidyl amine type epoxy resin, hydantoins type epoxy resin, isocyanuric acid ester type epoxy resin, aliphatics chain epoxy resin etc.These epoxy resin are halogenated also and can, also can by hydrogenation.In addition, also can be with acryloyl group or the methacryl addition side chain at epoxy resin.Can be with these independent a kind or will be used in combination more than 2 kinds.
As above-mentioned curing agent, if can be not particularly limited by cured epoxy resin, such as the catalyst type curing agent of the catalyst type curing agent that can enumerate anionic polymerisation, cationically polymerizable, polyaddition type curing agent etc.Wherein, excellent from the rapidly-curable, need not consider that stoichiometric viewpoint considers, the catalyst type curing agent of preferred anionic or cationically polymerizable.
Catalyst type curing agent as above-mentioned anion or cationically polymerizable, such as enumerating imidazoles system, hydrazides system, boron trifluoride-amine complex, salt (aromatic sulfonium salt, aromatic diazo salt, aliphatics sulfonium salt etc.), amine acid imide, diaminomaleonitrile, melamine and derivant thereof, polyamine salt, dicyandiamide etc., also can use the modifier of these materials etc.As above-mentioned polyaddition type curing agent, can enumerate such as polyamines class, polythiol, polyphenol, acid anhydrides etc.
With these epoxy curing agents with polymer substances such as polyurethane series, polyester systems, the metallic films such as nickel, copper, the coating such as inorganic matters such as silicic acid calcium and the latent curing agent of microencapsulation are owing to extending working time, so be preferred.With independent a kind or will be used in combination more than 2 kinds of above-mentioned curing agent.
The use level of above-mentioned curing agent with respect to thermoset material and total amount 100 mass parts of the thermoplastic base resin that coordinates as required be generally 0.05 ~ 20 mass parts degree.
The radical-curable lining cement for example contains free-radical polymerised material and radical polymerization initiator.And, usually coordinate as required thermoplastic base resin, coupling agent, extending agent etc.
As above-mentioned free-radical polymerised material, for example if having the material of the functional group of polymerization by free radical, can use with no particular limitation.Specifically, for example can enumerating, acrylate (also comprises corresponding methacrylate, below identical) the free-radical polymerised materials such as compound, acryloxy (also comprise corresponding methacryloxy, below identical) compound, maleimide compound, citraconimide resin, Na Dike imide resin.These free-radical polymerised materials can use with the state of monomer or oligomer, also can and use monomer and oligomer.
as the aforesaid propylene ester compound, can enumerate for example methyl acrylate, ethyl acrylate, isopropyl acrylate, isobutyl acrylate, ethylene glycol diacrylate, the diacrylate binaryglycol ester, trimethylolpropane triacrylate, tetramethylol methane tetraacrylate, 2-hydroxyl-1, 3-two propylene acyloxy propane, 2, 2-two [4-(acryloyl-oxy ylmethoxy) phenyl] propane, 2, 2-two [4-(acryloxy polyethoxy) phenyl] propane, acrylic acid dicyclopentenyl ester (dicyclopentenyl acrylate), acrylic acid three ring decyl ester (tricyclodecanyl acrylate), three (acrylyl oxy-ethyl) isocyanuric acid ester, urethane acrylate etc.In addition, also polymerization inhibitors such as suitable use hydroquinones, methyl ether hydroquinone type as required.And, to consider from improving stable on heating viewpoint, the free-radical polymerised material such as preferred acrylate compound contains the substituents such as a kind of dicyclopentenyl, three ring decyls, triazine ring at least.
Free-radical polymerised material beyond the aforesaid propylene ester compound can use for example international compound that discloses record in No. 2009/063827 aptly.These can be used singly or two or more kinds in combination a kind.
As above-mentioned radical polymerization initiator, if for example decompose by heating or illumination the compound that produces free free radical, can use with no particular limitation.Specifically, can enumerate such as peroxide, azo based compound etc.Such curing agent can be according to as suitable selections such as the connection temperature of purpose, connecting time, serviceable times (pot life).
As radical polymerization initiator, more specifically can enumerate diacyl peroxide, peroxy dicarbonate, peroxyester, ketal peroxide, dialkyl peroxide, hydrogen peroxide, silicyl peroxide etc.Wherein, preferred peroxyester, dialkyl peroxide, hydrogen peroxide, silicyl peroxide etc. more preferably can access the peroxyester of high response.These radical polymerization initiators for example can suitablely use the international compound that discloses record in No. 2009/063827.These can be used singly or two or more kinds in combination a kind.
The use level of above-mentioned radical polymerization initiator usually with respect to free-radical polymerised material and total amount 100 mass parts of the thermoplastic base resin that coordinates as required be 0.1 ~ 10 mass parts degree.
These epoxies are the thermoplastic base resin that coordinates as required in lining cement and radical-curable lining cement, are for example easily lining cement to be given the material of film forming.As these thermoplastic base resins, such as enumerating phenoxy resin, vinyl-formal resin, polystyrene resin, polyvinyl butyral resin, alkide resin, amilan, Xylene resin, urethane resin, polyester urethane resin, phenol resin, terpene phenolic resin etc.These thermoplastic base resins for example can suitablely use the international compound that discloses record in No. 2009/063827.Wherein, from the excellent angle such as gleyness, compatibility, resistance to effect of heat, mechanical strength, preferred phenoxy resin.These can be used singly or two or more kinds in combination a kind.
About the use level of this thermoplastic base resin, when being matched with epoxy and being lining cement, total amount 100 mass parts with respect to thermoplastic base resin and thermoset material are generally 5 ~ 80 mass parts degree.In addition, when coordinating thermoplastic base resin in the radical-curable lining cement, the use level of thermoplastic base resin is generally 5 ~ 80 mass parts degree with respect to total amount 100 mass parts of thermoplastic base resin and free-radical polymerised material.
In the present embodiment, abandon the 5b of section by the volume that specified length is set in the terminal part 5c of anisotropic conductive band 5 side, can viscosity ratio is lower and the adhesive application that easily sticks together with in the past technology in bond layer.Bond layer 8 is to get final product below 100000Pas the shear viscosity of 30 ℃.This viscosity is 1000 ~ 50000Pas more preferably, more preferably 1000 ~ 30000Pas.As low-viscosity lining cement composition 8a, can enumerate and be the lining cement of hot radical curing type and the material of low temperature curing type.As its concrete example, can enumerate the hot radical curing type lining cement that to contain 1 minute half life temperature be the radical polymerization initiator below 160 ℃.About 1 minute half life temperature, more preferably 60 ~ 140 ℃, more preferably 60 ~ 120 ℃.As such curing agent, can enumerate peroxidating six hydrogen terephthalic acid di-t-butyl esters (1 minute half life temperature: 142 ℃, the HTP-65W processed of chemical drug Akzo Co., Ltd. (trade name)), substituted benzoyl peroxide (1 minute half life temperature: 131.1 ℃, NOF Corp's system, NYPER BMT (trade name)), dilauroyl peroxide (1 minute half life temperature: 116.4 ℃, NOF Corp's system, PEROYL L (trade name)) etc.
As other examples of low-viscosity lining cement composition 8a, can enumerate and contain thermoplastic base resin, be contained in 30 ℃ and be the free-radical polymerised material of aqueous free-radical polymerised material and the hot radical curing type lining cement of radical polymerization initiator.The content of the above-mentioned free-radical polymerised material in hot radical curing type lining cement, preferably total amount 100 mass parts with respect to thermoplastic base resin and free-radical polymerised material are 20 ~ 80 mass parts.This content is 30 ~ 80 mass parts, 40 ~ 80 mass parts more preferably more preferably.
Lining cement composition 8a can be also that to contain thermoplastic base resin, be contained in 30 ℃ be lining cement for the thermoset material of aqueous epoxy resin and the epoxy of curing agent.At this moment, be the content of the above-mentioned epoxy resin in lining cement at epoxy, preferably total amount 100 mass parts with respect to thermoplastic base resin and thermoset material are 20 ~ 80 mass parts.This content is 30 ~ 80 mass parts more preferably, more preferably 40 ~ 80 mass parts.
Here, when being arranged on the IC chip on glass substrate, flexible printed board (FPC), from suppressing the viewpoint consideration by the warpage of the poor substrate that produces of the linear expansion coefficient of IC chip and substrate, preferably will bring into play the components matching of mitigation internal stress effect in the lining cement composition.Specifically, preferably coordinate acrylic rubber, elastic body composition in the lining cement composition.In addition, also can use the radical-curable lining cement of picture record in the world discloses No. 98/44067.
As conducting particles 8b, can enumerate metallicss such as Au, Ag, Ni, Cu, scolding tin, carbon etc.In addition, can be also take dielectric glass, pottery, plastics etc. as core, the film of the above-mentioned metal of coating, carbon or the particle of metallics on this core.Conducting particles 8b is if the conducting particles take plastics as core, hot molten metal particle have deformability when the heating pressurization.Therefore, the area of contact between electrode and conducting particles 8b can be increased when connecting, connection reliability can be improved.In addition, conducting particles 8b can be also the particle that is coated with silver on the metallics that for example is made of copper.In addition, as conducting particles 8b, also can use as the metal powder of putting down in writing in TOHKEMY 2005-116291 communique, have the shape that many fine metallicss connect with chain.In addition, also can use as put down in writing in TOHKEMY 2008-135734 communique, the bossed conducting particles of tool.
And the surface that also can be added on conducting particles 8b further is coated with the insulativity particle of macromolecule resin etc.By adding the insulativity particle, when increasing the use level of particle integral body, the short circuit that produces due to interparticle contact in the time of can suppressing to use as the anisotropic conductive band can improve in abutting connection with the insulativity between circuit electrode.Here, also can with a kind of particle being selected from insulativity particle and conducting particles separately or 2 kinds of particles be used in combination.The mean grain size of conducting particles and insulativity particle from making dispersed and the good viewpoint of electric conductivity, is preferably 1 ~ 18 μ m, more preferably 2.0 ~ 10 μ m.
The use level of conducting particles 8b is not particularly limited, and take whole lining cement compositions as benchmark, is preferably 0.1 ~ 30 volume %, more preferably 0.1 ~ 10 volume %, more preferably 0.5 ~ 5 volume %.Use level by making conducting particles 8b can fully realize excellent electric conductivity more than 0.1 volume %, on the other hand, by below 30 volume %, can fully suppress circuit and be short-circuited when using as the anisotropic conductive band.
In order to reduce the flowing power of bond layer 8, sometimes coordinate inorganic filler in lining cement composition 8a.About inorganic filler, for example if the mineral compound of solids shape is not particularly limited.As the object lesson of inorganic filler material, can enumerate silicas such as aluminium hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, silicic acid calcium, magnesium silicate, calcium oxide, magnesium oxide, aluminium oxide, aluminium nitride, aluminium borate whisker, boron nitride, crystalline silica, noncrystalline silica, sb oxide etc.Inorganic filler can be used singly or two or more kinds in combination a kind.
In the present embodiment, abandon the 5b of section by the volume that specified length is set in the terminal part 5c of anisotropic conductive band 5 side, even mismatch inorganic filler in bond layer 8, or take the volume of bond layer 8 as the benchmark use level below 20 volume %, also can fully suppress adhesion.The content of inorganic filler is 0 ~ 15 volume % more preferably, more preferably 0 ~ 10 volume %.
In addition, even make content take the quality of bond layer 8 as the inorganic filler of benchmark below 50 quality %, also can suppress fully adhesion.The content of inorganic filler is 0 ~ 40 quality % more preferably, more preferably 0 ~ 30 quality %.Due to the proportion of inorganic filler according to kind and difference, so the content of quality criteria preferably is set as suitable value according to the inorganic filler of using.For example, when inorganic filler is silica, even make content take the quality of bond layer 8 as benchmark below 35 quality %, also can fully suppress adhesion.Silica content is 0 ~ 30 quality % more preferably, more preferably 0 ~ 20 quality %.When inorganic filler is aluminium oxide, even make content take the quality of bond layer 8 as benchmark below 50 quality %, also can fully suppress adhesion.Alumina content is 0 ~ 40 quality % more preferably, further is preferably 0 ~ 30 quality %.
Although the content of above-mentioned inorganic filler easily calculates when coordinating, during by the state estimating of adhesive material tape, for example can be by following method mensuration.
(1) will put into the electric furnace (under air ambient) that is warmed up in advance 700 ℃ of temperature for the crucible of measuring, heat 45 minutes.
(2) temperature of electric furnace is recalled to normal temperature, the quality of the crucible that takes out from electric furnace is carried out rapidly weighing in dryer.Here, in the mensuration of this inorganic filler content, the quality of crucible etc. is till use balance (Shimadzu Seisakusho Ltd.'s precise electronic balance processed, UW series) is measured to arithmetic point 3 figure places (0.001g).
(3) place crucible on balance, the bond layer that the about 1g of packing into is obtained by adhesive material tape in this crucible.Here, this weighing is at 23 ± 3 ℃, 50 ± 10%RH, carries out under 1 barometric pressure.
(4) crucible of bond layer will be housed the same with (1), with heating by electric cooker 45 minutes.By this heating, bond layer becomes ash content.
(5) temperature of electric furnace is recalled to normal temperature, to the crucible that takes out from electric furnace and the quality of ash content, use fast in dryer with the same method in (2), (3) and carry out weighing.
(6) deduct the quality of the crucible that is obtained by (2) from the quality by the crucible that obtains (5) and ash content, calculate the quality of ash content.Should contain inorganic filler and conducting particles (metal ingredient) in this ash content.
(7) kind and the content of contained conducting particles (metal ingredient) in ash content, calculate respectively with ICP ICP Atomic Emission Spectrophotometer method.At this moment, the acid mixture of ash content with hydrofluoric acid and nitric acid is decomposed as test liquid.Metal species contained in this test liquid and content thereof are carried out quantitative analysis by ICP emission spectrophotometer (ICP-AES processed of Shimadzu Seisakusho Ltd. etc.).Above-mentioned acid mixture is to be obtained by hydrofluoric acid, nitric acid and the water mass mixing with 1:1:1.Deduct the quality of the conducting particles (metal ingredient) of being calculated by this ICP ICP Atomic Emission Spectrophotometer method from the quality of the ash content that obtained by above-mentioned (6), as the quality of inorganic filler.
(8) content of the inorganic filler take volume as benchmark is following trying to achieve.Namely, to the proportion of the ash content that takes out from crucible and the proportion of heating front attachment agent layer, measure with dry type densimeter (the dry type densimeter processed AccuPyc II of Shimadzu Seisakusho Ltd. 1340 series), deduct theoretical proportion and the content of the metal that is detected by ICP ICP Atomic Emission Spectrophotometer method from ash content, calculate the volume % with respect to the inorganic filler of former bond layer.
For making adhesives reel 10, for example, at first containing the work liquid that is coated with of lining cement composition, to be coated on base material film (as base material, can use foregoing various material, for example the polyethylene terephthalate film) first-class and make the master (former anti-) of anisotropic conductive film.This master (former anti-) is cut into band shape with the width that is suitable for purposes.In this cutting, can use the cutter sweep of putting down in writing in TOHKEMY 2003-285293 communique for example.Be wound on by the anisotropic conductive band 5 that will become Rack on the volume core of reel parts, can make adhesives reel 10.
For anisotropic conductive band 5 being wound on the volume core of reel parts, preferably the beginning (terminal part 5c) with the anisotropic conductive band is fixed on the volume core and reels.This fixing means can use known method, for example fixes by adhesion zone, sticker.In addition, also can fastener, notch part be set and fix at the volume core.Wherein, from the viewpoint of operability, preferably use adhesion zone or sticker to fix.In addition, also can disclose No. 2010/098354 via the picture world and bring coiling anisotropic conductive band 5 with the international end that discloses record in No. 2010/110094.Material for this bundling article is not particularly limited, and can use with the illustrative various materials of the material of base material 6.
(circuit connecting body)
Below, the circuit connecting body that the bond layer 8 of the adhesives reel 10 that present embodiment is related to is made as circuit connection material is described.Circuit connecting body 100 shown in Figure 6 possesses opposed the first circuit block 30 and second circuit parts 40 mutually, between the first circuit block 30 and second circuit parts 40, is provided with the connecting portion 50a that connects them.
The circuit electrode 32 that the first circuit block 30 possesses circuit substrate 31 and forms on the interarea 31a of circuit substrate 31.The circuit electrode 42 that second circuit parts 40 possess circuit substrate 41 and form on the interarea 41a of circuit substrate 41.
As the object lesson of circuit block, can enumerate the chip parts such as semiconductor chip (IC chip), resistance chip, capacitor chip etc.These circuit blocks possess circuit electrode, and usually possess a plurality of (more than at least two) circuit electrode.As the object lesson of other circuit blocks that connect the foregoing circuit parts, can enumerate the wiring substrates such as glass substrate that flexible-belt, flexible printed circuit board, evaporation with metal wiring have indium tin oxide (ITO).By using the anisotropic conductive band 5 of pulling out from adhesives reel 10, can be with circuit block each other effectively and connect with high connecting reliability.Thus, the anisotropic conductive band 5 that relates to of the present embodiment COG of chip part on wiring substrate that be suitable for possessing a plurality of fine splicing ears (circuit electrode) installs (Chip On Glass) or COF installs (Chip On Flex).
Each circuit electrode 32,42 surface also can be by consisting of more than 2 kinds by the a kind of formation that is selected from gold, silver, tin, ruthenium, rhodium, palladium, osmium, iridium, platinum and indium tin oxide (ITO).And, the material on circuit electrode 32,42 surfaces, can be identical in whole circuit electrodes also can be different.
Connecting portion 50a possesses the solidfied material 8A and the conducting particles 8b that is scattered in wherein of the lining cement composition 8a that is contained in bond layer 8.And in circuit connecting body 100, opposed circuit electrode 32 and circuit electrode 42 are electrically connected to via conducting particles 8b.
Therefore, circuit electrode 32, the contact resistance of 42 are fully reduced, and can carry out circuit electrode 32,42 good electrical connections.In addition, solidfied material 8A has electrical insulating property, can guarantee the circuit electrode insulativity each other of adjacency.Thus, can make circuit electrode 32, the mobile of electric current of 42 become smooth and easy, can give full play to the function that circuit has.
(manufacture method of circuit connecting body)
Then, manufacture method about circuit connecting body 100 is described.Fig. 7 (a) ~ Fig. 7 (c) is the process chart that the embodiment with the circuit connecting body manufacture method represents by concise and to the point cutaway view.With bond layer 8 heatcures of anisotropic conductive band 5, finally make circuit connecting body 100 in present embodiment.
At first, at the S. A. of connecting device (not shown), adhesives reel 10 is installed.From this adhesives reel 10 according to making bond layer 8 pull out anisotropic conductive band 5 towards the mode of below.Anisotropic conductive band 5 is cut into specified length, be stated from the interarea 31a upper (Fig. 7 (a)) of circuit block 30.
Then, to the arrow A of Fig. 7 (a) and the direction pressurization of B, bond layer 8 temporarily is fixed on first circuit block 30(Fig. 7 (b)).The pressure of this moment if circuit block not being brought the scope of damage, be not particularly limited, is preferably 0.1 ~ 30.0MPa usually.In addition, while heat pressurize also can, heating-up temperature is not for making the substantive temperature of solidifying of bond layer 8.Heating-up temperature is preferably 50 ~ 100 ℃ usually.These heating and pressurization are preferably carried out in the scope in 0.1 ~ 2 second.
After base material 6 peels off, as shown in Fig. 7 (c), with second circuit parts 40 so that the mode of second circuit electrode 42 towards the first circuit block 30 sides is stated from bond layer 8.Then, on one side caking agent layer 8 whole to arrow A and the pressurization of B direction of Fig. 7 (c) on one side.The heating-up temperature of this moment is the curable temperature of lining cement composition 8a of bond layer 8.Heating-up temperature is preferably 60 ~ 180 ℃, and more preferably 70 ~ 170 ℃, more preferably 80 ~ 160 ℃.By making heating-up temperature more than 60 ℃, can fully improve curing rate, by below 180 ℃, can fully suppress the carrying out of the side reaction do not expected.Time of heat is preferably 0.1 ~ 180 second, and more preferably 0.5 ~ 180 second, more preferably 1 ~ 180 second.
By lining cement composition 8a be solidified to form connecting portion 50a, can obtain circuit connecting body shown in Figure 6 100.Condition of contact is according to use, lining cement composition and circuit block and suitable selection.Here, as the lining cement composition of bond layer 8, when using the material that solidifies by light, get final product for the suitable irradiation active ray of bond layer 8, energy-ray.As active ray, can enumerate ultraviolet ray, visible light, infrared ray etc.As energy-ray, can enumerate electron ray, X ray, gamma radiation, microwave etc.
According to present embodiment, abandon the 5b of section by the volume that specified length is set in the terminal part 5c of anisotropic conductive band 5 side, when pulling out the anisotropic conductive band 5 that is wound on the reel parts, can suppress bond layer 8 with high level and peel off from base material 6.
Above, the utility model has been described preferred embodiment, but the utility model is not limited to above-mentioned embodiment.The utility model can carry out various distortion in the scope that does not break away from its main idea.
For example, in the above-described embodiment, illustration situation about towards the mode facing to the outside that is not formed with bond layer of volume core 1 side (inboard) and base material 6, anisotropic conductive band 5 being wound on core 1 according to bond layer 8, but the direction of anisotropic conductive band 5 can be also direction in contrast to this.Fig. 8 and adhesives reel 20 shown in Figure 9 according to base material 6 be not formed with bond layer be wound with anisotropic conductive band 5 facing to volume core 1 side (inboard) and bond layer 8 mode toward the outer side on volume core 1.
The anisotropic conductive band 5 of adhesives reel 20 also has the volume that does not use bond layer 8 from terminal part 5c in specified length and abandons the 5b of section, and the region division of abandoning between the 5b of section at the use 5a of section and volume has end mark EM.The terminal part 5c of anisotropic conductive band 5 namely rolls up more than the length (length L 3 of Figure 10) of abandoning the 5b of section is preferably 5m to the distance of end mark EM, 5 ~ 20m more preferably, and more preferably 5 ~ 15m, most preferably be 5 ~ 10m.By making length that volume abandons the 5b of section more than 5m, stick together in the time of can fully preventing from using adhesives reel 20, on the other hand, by making length that volume abandons the 5b of section below 20m, can suppress not use and the amount of discarded bond layer 8.Consider from same reason, the length that volume is abandoned the 5b of section is preferably under the state that is wound with anisotropic conductive band 5 on volume core 1 more than 10 circles, 10 ~ 30 circles more preferably, and more preferably 13 ~ 20 circles, most preferably be 15 ~ 20 circles.
According to adhesives reel 20, same with above-mentioned adhesives reel 10, by configuring end mark EM at assigned position, and rolling up coiling anisotropic conductive band 5 on core 1 according to base material 6 towards volume core 1 side and bond layer 8 mode toward the outer side, can further suppress reliably the generation of adhesion.About by the reason that anisotropic conductive band 5 reversing senses reeled obtain better effect and indefinite, but the inventor is presumed as follows.Namely can think, should use zone (the use 5a of section) at anisotropic conductive band 5, lining cement oozes out and adheres from the end face of bond layer 8 and is bonded on side plate 2, when pulling out anisotropic conductive band 5, base material 6 than more close volume core 1 side of bond layer 8 (inboard) can hold up bond layer 8, so the power of wanting to peel off between the bond layer 8 of the anisotropic conductive band 5 of pulling out and base material 6 is inoperative, and the impact that is bonded in the part on side plate 2 from adhesion is little, so can realize suppressing adhesion.
In addition, at this moment, bond layer 8 is exposed to the periphery of the folded body of volume of anisotropic conductive band 5, in order to make this part not by pollutions such as dusts, also can adopt as required following countermeasure.For example, for the last part of anisotropic conductive band 5 (part of reeling and finishing), remove in advance the bond layer 8 on base material 6 and remaining white part is set, fold on body by it is wound on, can prevent that bond layer 8 from exposing.Or also can be at base material 6, remaining white part be set, and but prepare other band (but the same material of illustration and base material), it is attached at the end of base material 6 and is wound on and folds on body.Except above-mentioned, also can preserve the pollution of avoiding from external environment condition by adhesives reel 20 being put into bag.
Figure 11 means the figure of the packed state of adhesives reel.The packaging bag 80 that packaging body 90 shown in Figure 11 possesses adhesives reel 20 and takes in it.Packaging bag 80 is such as being made of polyethylene, polypropylene or polyethylene terephthalate etc.When packing, the air in packaging bag 80 is removed in preferred suction before the insert port 81 of sealing bags 80.In addition, in order to prevent from outside invading air, preferably to use and come insert port 81 sealings of packaging bag 80 airtight such as sealer etc.At this moment, be expected to just tail off from the moisture that the packing starting stage begins in packaging bag 80, and prevent from entering air from the outside.In addition, inner face and adhesives reel 20 by packaging bag 80 connect airtight, can prevent because of carrying or the vibration when carrying causes foreign matter that the surface friction of the inner face of packaging bag 80 and adhesives reel 20 produces, for the damage of the lateral surface of the side plate 2 of adhesives reel 20.Here, packaging bag 80 preferably has diaphaneity, with various information such as the goods name that can also can confirm to stick on inner bonding material webs dish 20 outside packaging bag 80, lot number, shelf-lifves.At this moment, due to can be from the various information of the outer confirmation adhesives of packaging bag 80 reel 20, so be expected to prevent from sneaking into the nonconformity goods, effectively carry out sorting operations.In addition, the preferred material that connects airtight by heat and pressure that uses.In addition, preferred band is useful on the breach in Kaifeng.At this moment, be useful on the breach in Kaifeng by band, the Kaifeng operation during use becomes easy.Here, replace adhesives reel 20, also adhesives reel 10 can be accommodated in packaging bag 80.
In addition, in the above-described embodiment illustration have an adhesives reel 10,20 that is provided with the anisotropic conductive band 5 of end mark EM at assigned position, as long as but can from the terminal part 5c of anisotropic conductive band 5, specified length be abandoned the 5b of section as volume, end mark EM need not be arranged at anisotropic conductive band 5.That is, except end mark EM is not set, has adhesives with adhesives reel 10 or 20 same structures in extraction and bring when using, also can not use the bond layer of specified length from this adhesive material tape terminal part and it is abandoned section as volume.For example, after use does not have the first adhesives reel of end mark EM, when exchanging to identical new the second adhesives reel of structure, also can exchange to the second adhesives reel from the first adhesives reel of the adhesive material tape that leaves specified length.
For the terminal part that connects the anisotropic conductive band 5 that is wound on the first adhesives reel be wound on the top section of the anisotropic conductive band 5 of the second adhesives reel, that these parts are together connected to each other or paste with adhesion zone etc. and get final product.When the use of the first adhesives reel finishes, the anisotropic conductive band 5 that is wound on this reel can be cut off from the volume section of abandoning midway, perhaps, also can be retracted to last always.Anisotropic conductive band 5 is being retracted to always when last, also can be with the bundling article (adhesion zone) that is used for anisotropic conductive band 5 and the connection of being connected core 1 being connected for the top section of the anisotropic conductive band 5 that has with the second bonding reel.Perhaps, the top section of the anisotropic conductive band 5 that also can have at the second bonding reel arranges leader tape (adhesion zone), this leader tape is used for being connected of terminal part of the anisotropic conductive band 5 that has with the first bonding reel.Leader tape is to fix for the top 5d of section with anisotropic conductive band 5 is pasted on specific place (for example outside of side plate 2).
When the adhesives reel did not have end mark, preferably record was abandoned the information of section and is offered the user about volume in service instructions.Namely, offer the user as the reel external member and get final product, described reel external member is not have the adhesives reel of end mark and to record the service instructions of item that do not use the bond layer of specified length from this adhesive material tape terminal part and it is abandoned section as volume when using this adhesive material tape as a cover.In addition, also can will comprise adhesives reel with end mark, record and do not use the bond layer of specified length from this adhesive material tape terminal part and it is abandoned the service instructions of item of section as volume and the packaging body external member of taking in the packaging bag of adhesives reel offers the user when using this adhesive material tape.In addition, also can will comprise one or more adhesives reels, one or more packaging bags of taking in the adhesives reel, the containing box of taking in whole packaging bags with end mark, record the packaging body assembly of service instructions that does not use the bond layer of specified length from this adhesive material tape terminal part and it is abandoned the item of section as volume when using adhesive material tape and offer the user.As containing box, such as chest that can use the chest that formed by the corrugation paperboard or be formed by resin etc.Certainly, even if when the adhesives reel has end mark, these reel external members, packaging body external member and packaging body assembly are also actvies.
Service instructions also can be accommodated in the inside of packaging bag.In addition, service instructions can be paster, can stick on the adhesives reel.In addition, service instructions can be paster, can stick in packaging bag.
Service instructions also can be accommodated in the inside of containing box.In addition, service instructions can be paster, and sticks on containing box.In addition, service instructions also can record the word of following item and form as one with containing box by printing on containing box, and described item is not for using the bond layer of specified length from this adhesive material tape terminal part it to be abandoned the item of section as volume when using adhesive material tape.
Here, also can consider to record and not use the bond layer of specified length from this adhesive material tape terminal part and it is abandoned data or the specification sheets of the item of section as volume when using adhesive material tape, separate with above-mentioned adhesives reel, reel external member, packaging body, packaging body external member or packaging body assembly and offer the user.
In addition, in the above-described embodiment, as circuit connecting adhesive material webs illustration anisotropic conductive band 5, but the non-conductive tape wrapping that also bond layer 8 can be made of lining cement composition 8a and not contain conducting particles 8b is made the adhesives reel on volume core 1, also can use than anisotropic conductive band be combined with more conducting particles 8b, do not have anisotropic conductive strips.The utility model is also processed the various electronic material adhesive films such as adhesive film of use applicable to die bond film, silverskin, semiconductor wafer.In addition, the utility model is also applicable to the electrode and the current collection conducting film weld tabs line, that replace scolding tin (disclosing No. 07/125903 with reference to international) that connect on solar battery cell.
In addition, in the above-described embodiment, illustration adopt the situation of the side plate 2 with rib structure 2b of section, but in addition also can adopt the side plate with rib structure 2b of section.As this side plate that does not have rib structure section, because easily stick together than above-mentioned side plate with rib structure section, by using the utility model, can fully suppress adhesion.
And then, in the above-described embodiment, illustration the situation that consisted of by one deck of bond layer 8, but also can on base material 6, multilayer be set.For example, the adhesive material tape 15A shown in Figure 12 (a) possesses the bond layer 18 of multiple-structure.Bond layer 18 contains a layer 18b by the non-conducting particles that contains layer 18a and contain conducting particles of the conducting particles that does not contain conducting particles and consists of.Here, contain as conducting particles is non-the lining cement composition that layer 18a and conducting particles contain layer 18b, can use the material identical with the lining cement composition of above-mentioned bond layer 8.
The bond layer 18 of above-mentioned two-layer structure is used as circuit connection material, at the bonded circuitry parts each other the time, can fully suppress take the flow minimizing of number of the conducting particles on the circuit electrode of cause of lining cement composition.Therefore, for example the IC chip is installed by COG or COF installs when being connected on substrate, can fully be guaranteed the number of the conducting particles on the metal bump of IC chip.At this moment, preferably according to the face that possesses metal bump that makes the IC chip and the non-layer 18a butt that contain of conducting particles, in addition, make substrate and conducting particles that the IC chip will be installed contain layer mode of 18b butt, placement of adhesives layer 18.
Adhesive material tape 15B shown in Figure 12 (b) is provided with the situation of adhering agent layer 9a from the viewpoint of peeling off that prevents more reliably bond layer 8 between base material 6 and bond layer 8.Adhesive material tape 15C shown in Figure 12 (c) is from improving viewpoint for the circuit block adhibit quality stacked again situation of adhering agent layer 9b on bond layer 8.In addition, consider from the viewpoint that more effectively suppresses adhesion and protection bond layer 8, also can be as shown in figure 13 at adhesive material tape 16 and surface layer superimposition epiphragmas 13 base material 6 opposition sides.Material as such coverlay 13 is not particularly limited, and for example can use as the illustrative material of the material of base material 6.
Below, further describe at embodiment about the utility model, but the utility model is not limited to this.For embodiment and related following evaluation of adhesives reel of comparative example.
(1) for having or not the evaluation that sticks together
The adhesives reel made is positioned over interior 24 hours of the thermostatic bath (relative humidity 40 ~ 60%) of 30 ℃ of temperature with horizontality.Then use the Tensilon(trade name, the A﹠amp of Co., Ltd.; The D system) pull out adhesive material tape with the speed of 1m/ minute from the adhesives reel.Situation about not sticking together during will be till pulling out end mark is designated as " nothing ", and situation about occuring is designated as " having ".
(2) mensuration of shear viscosity
In the manufacturing process of adhesives reel, the bond layer of 15 adhesives films of lamination (thickness: 40 μ m), make thus the approximately bond layer of 0.6mm of thickness, be cut into 1cm * 1cm size and as sample, measure the shear viscosity of bond layer.Shear viscoelasticity determinator (TA instrument company system, trade name: ARES) have been used in this mensuration.Its result, the shear viscosity of 30 ℃ of bond layer is 1 * 10 4Pas.Here, condition determination is as follows.
Measure frequency: 10Hz
Atmosphere: under nitrogen
Range of temperatures: 0 ℃ ~ 150 ℃
Programming rate: 10 ℃/minute
Probe footpath: 8mm
Specimen size: 10mm * 10mm
Sample thickness: about 0.6mm
Measure deflection: 1.0%
(embodiment 1)
[the raw-material preparation of lining cement composition]
For making the lining cement composition, prepare following raw MAT'L.
50g had thermoplastic phenoxy resin (Union Carbide Corporation's system, trade name: PKHC, weight average molecular weight: 45000), be dissolved in toluene (110.6 ℃ of boiling points) and ethyl acetate (77.1 ℃ of boiling points) with the 1:1(mass ratio) in the component solvent that mixes, be modulated into the phenoxy resin solution of solid constituent 40 quality %.
Preparation as free-radical polymerised material, be aqueous urethane acrylate (Xin Zhong village chemical frbre industry Co., Ltd. system at 30 ℃, trade name: UA-512,2800) and be aqueous dimethylacrylate (Xin Zhong village chemical frbre industry Co., Ltd. system at 30 ℃ weight average molecular weight:, trade name: DCP, weight average molecular weight: 332).
As the curing agent (free-radical generating agent) that produces free free radical, (NOF Corp's system, trade name: PEROYL L, half life temperature was 116.4 ℃ in 1 minute, weight average molecular weight: 399) to prepare dilauroyl peroxide.
[making of adhesives film]
Use the raw MAT'L of preparing as stated above, make by the following method the adhesives film.
For phenoxy resin solution 40 mass parts, coordinate the aqueous urethane acrylate of 40 mass parts, the aqueous dimethylacrylate of 20 mass parts, the free-radical generating agent of 4 mass parts and obtain mixed liquor.For this mixed liquor, coordinating mean grain size is the nickel powder (conducting particles) of 5 μ m and the Cab-O-sil (inorganic filler) that mean grain size is 0.5 μ m, obtains being dispersed with in mixed liquor the coating fluid of nickel powder and Cab-O-sil.
With this coating fluid, put two sides that length with 320m is coated on thick 80 μ m, wide 500mm and carried out on PET film (carrier film) that the organosilicon demoulding processes with being coated with frock, carry out drying with the drying oven of 70 ℃ of furnace superintendent 15m, hot blast temperature with the speed of 3m/ minute.Thus, obtain being provided with bond layer (thickness: adhesives film (total length 320m) 40 μ m) on a face of PET film.
The nickel powder content of dried bond layer is 1.5 volume %, and the content of Cab-O-sil is 15 volume %(26 quality %).
[making of adhesives reel]
With above-mentioned adhesives film, be cut to wide 1.5mm with volume to volume formula cutting equipment, with the length of 300m, adhesive material tape is wound on reel parts (volume core external diameter: 66mm, plastic molded article).At this moment, according to making bond layer towards rolling up core side (inboard), the base material mode toward the outer side that is formed by PET being reeled.Here, paste end mark in the position of reeling to stop at distance adhesives strap end portion 5m.(thick: 2.0mm), the gap spacing that this reel side plate and adhesive material-tape reel are folded between body is respectively in the scope of approximately 0.1mm ~ 0.5mm in the left and right in volume core both sides, the reel side plate to be set.Here, as shown in Figure 1 the reel parts that are provided with the reel side plate of the rib structure 2b of section of radiated entends that have have been used in the present embodiment.
(embodiment 2)
The position of pasting end mark is changed to 10m from distance adhesives strap end portion 5m, in addition operate similarly to Example 1 and make the adhesives reel, and it is estimated.
(embodiment 3)
The position of pasting end mark is changed to 15m from distance adhesives strap end portion 5m, in addition operate similarly to Example 1 and make the adhesives reel, and it is estimated.
(embodiment 4)
The position of pasting end mark is changed to 20m from distance adhesives strap end portion 5m, in addition operate similarly to Example 1 and make the adhesives reel, and it is estimated.
(comparative example 1)
Except not pasting on adhesive material tape end mark, operate similarly to Example 1 and make the adhesives reel, and it is estimated.
Result at table 1,2 expression above-described embodiments and comparative example.
[ table 1 ]
Figure DEST_PATH_GDA00002785786500271
[ table 2 ]
Figure DEST_PATH_GDA00002785786500272
[ evaluation of adhesion incidence ]
(test example 1)
For 30 adhesives reels making except not operating similarly to Example 1 stickup end mark on adhesive material tape, following evaluation adhesion incidence.That is, the adhesives reel is fixed with vertical state, and hung the counterweight of 75g at the tip, be positioned over interior 6 hours of the thermostatic bath (relative humidity 40 ~ 60%) of 30 ℃ of temperature.Then use the Tensilon(trade name, the A﹠amp of Co., Ltd.; The D system) pull out adhesive material tape with the speed of 1m/ minute from the adhesives reel.Then measure from the position that begins to stick together most to the distance of adhesives reel terminal part.In table 3 expression corresponding to the adhesion incidence from the distance of adhesive material tape terminal part.
(test example 2)
According to make bond layer toward the outer side, the base material that is made of PET is towards the mode of volume core side (inboard), adhesive material tape is wound on core, and do not paste end mark on adhesive material tape, operate similarly to Example 1 except these 2 and make 30 adhesives reels.Then, estimate with the same operation of test example 1 corresponding to the adhesion incidence from the distance of adhesive material tape terminal part.In table 3 expression result.
[ table 3 ]
Figure DEST_PATH_GDA00002785786500281

Claims (22)

1. adhesives reel, it possesses the volume core, at the oppositely disposed pair of side plates in the both sides of described volume core and the adhesive material tape that is wound on described volume core and has banding substrate and be arranged on the bond layer on a face of this base material,
Described adhesive material tape has: zone and the use section that uses described bond layer of extending for the direction from the top section of this adhesive material tape towards terminal part, the volume that does not use described bond layer from this adhesive material tape terminal part in specified length are abandoned section and are arranged on described use section and described volume is abandoned the end mark in the zone between section.
2. adhesives reel according to claim 1, the length that described volume is abandoned section is more than 5m.
3. adhesives reel according to claim 1, the length that described volume is abandoned section is below the above 20m of 5m.
4. adhesives reel according to claim 1, described volume are abandoned the length of section for more than 10 circles under the state that is wound with described adhesive material tape on described volume core.
5. adhesives reel according to claim 1, described volume are abandoned the length of section for below under the state that is wound with described adhesive material tape on described volume core, 10 circles above 30 enclose.
6. the described adhesives reel of any one according to claim 1 ~ 5, described bond layer is below 100000Pas the shear viscosity of 30 ℃.
7. the described adhesives reel of any one according to claim 1 ~ 5, the width of described adhesive material tape is 0.5 ~ 3.0mm.
8. the described adhesives reel of any one according to claim 1 ~ 5, the length of described adhesive material tape is more than 200m.
9. the described adhesives reel of any one according to claim 1 ~ 5, the length of described adhesive material tape is below the above 1000m of 200m.
10. the described adhesives reel of any one according to claim 1 ~ 5, the thickness of described bond layer is 5 ~ 60 μ m.
11. the described adhesives reel of any one according to claim 1 ~ 5, described adhesive material tape are used for circuit and connect.
12. a reel external member, it possesses adhesives reel and service instructions,
Described adhesives reel possesses the volume core, in the oppositely disposed pair of side plates in the both sides of described volume core and be wound on described volume core and have banding substrate and be arranged on the adhesive material tape of the bond layer on a face of this base material,
Record in described service instructions and do not use the described bond layer of specified length from this adhesive material tape terminal part and it is abandoned the item of section as volume when using described adhesive material tape.
13. it is more than 5m that reel external member according to claim 12, described volume are abandoned the length of section.
14. it is below the above 20m of 5m that reel external member according to claim 12, described volume are abandoned the length of section.
15. reel external member according to claim 12, described volume are abandoned the length of section for more than 10 circles under the state that is wound with described adhesive material tape on described volume core.
16. reel external member according to claim 12, described volume are abandoned the length of section for below 30 circles more than 10 circles under the state that is wound with described adhesive material tape on described volume core.
17. the described reel external member of any one according to claim 12 ~ 16, described bond layer is below 100000Pas the shear viscosity of 30 ℃.
18. the described reel external member of any one according to claim 12 ~ 16, the width of described adhesive material tape is 0.5 ~ 3.0mm.
19. the described reel external member of any one according to claim 12 ~ 16, the length of described adhesive material tape is more than 200m.
20. the described reel external member of any one according to claim 12 ~ 16, the length of described adhesive material tape are below the above 1000m of 200m.
21. the described reel external member of any one according to claim 12 ~ 16, the thickness of described bond layer are 5 ~ 60 μ m.
22. the described reel external member of any one according to claim 12 ~ 16, described adhesive material tape are used for circuit and connect.
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JPWO2013024873A1 (en) 2015-03-05
KR101940355B1 (en) 2019-01-18

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