CN202996428U - 24-spindle heavy metal knitter - Google Patents
24-spindle heavy metal knitter Download PDFInfo
- Publication number
- CN202996428U CN202996428U CN 201220609904 CN201220609904U CN202996428U CN 202996428 U CN202996428 U CN 202996428U CN 201220609904 CN201220609904 CN 201220609904 CN 201220609904 U CN201220609904 U CN 201220609904U CN 202996428 U CN202996428 U CN 202996428U
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- gear
- creel
- braiding
- wire
- heavy duty
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Abstract
The utility model discloses a 24-spindle heavy metal knitter including a pay-off rack, a knitter and a flat wire winding rack. The knitter includes a rack and a knitting head installed on the rack, a blimp and a traction mechanism. A power mechanism used for driving the knitting head and the traction mechanism to act, a knitting head power transmission mechanism and a traction mechanism power transmission mechanism are arranged in the rack. The blimp is covered on the knitting head. The traction mechanism is disposed above a side part of knitting head. The 24-spindle heavy metal knitter provided by the utility model is simple in structure, reasonable in design, convenient to use and operate, stable in knitting, comparatively high in production efficiency, high in practical applicability. Problems that the strength of a prior machine is not enough and the diameter of a traction wheel is not enough since a bending radius of a knitting wire is large in the prior art are solved. And the 24-spindle heavy metal knitter is good in using effect and is convenient for spreading and using.
Description
Technical field
The utility model relates to a kind of cable equipment, especially relates to a kind of 24 ingot heavy duty metal braiding machines.
Background technology
24 ingot heavy duty metal braiding machines are to be used for braid shielded net or the cancellated equipment of other industry similar gauze screen of braiding in the wires and cables industry production procedure.At present, common 24 strands of electric wire gauze screens are to weave on J8524/ZF type, J8524A/ZF type 24 ingot high-speed knitters, the silk of this two kinds of types braiding be all copper wire or as copper wire soft wire, can be also other nonmetallic silk thread, quality is all softer.Development along with current science and technology, the user has had more variation to the material of the material that equipment can weave, and some have occurred and need to weave the higher silk material of hardness, as steel wire, but 24 ingot high-speed knitters of the prior art can not meet this respect user's demand.
The utility model content
Technical problem to be solved in the utility model is for above-mentioned deficiency of the prior art, a kind of 24 ingot heavy duty metal braiding machines are provided, it is simple in structure, reasonable in design and use easy to operate, braiding is stable, production efficiency is higher, and is practical, can effectively solve the insufficient strength that exists in existing type, due to the inadequate problem of litzendraht wire bending radius large traction wheel diameter, result of use is good, is convenient to promote the use of.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of 24 ingot heavy duty metal braiding machines, comprise the pay off rack, braiding machine and the receipts creel stand that set gradually, it is characterized in that: described braiding machine comprises frame and rack-mounted braiding head, blimp and haulage gear, be provided with in described frame for the actuating unit, braiding head power drive mechanism and the haulage gear power drive mechanism that drive the action of braiding head and haulage gear, described blimp covers on described braiding head, and described haulage gear is positioned at the oblique upper of described braiding head.
24 above-mentioned ingot heavy duty metal braiding machines, it is characterized in that: described braiding head comprises base and is arranged on center stand column on base, transmission main shaft, upper creel, lower creel, curve disc and match with curve disc and can swing and be used to stir along curve disc the swing-bar mechanism of the wire up and down interleaved operation on lower creel, the quantity of described upper creel and the quantity of described lower creel are 12, be set with successively from top to bottom sleeve and separator on described center stand column, on described transmission main shaft, belt pulley is installed, the first gear and the second gear, on described sleeve, gear ring is installed, the 3rd gear that is meshed with described the first gear and the 4th gear that is meshed with described the second gear, be fixedly connected with the first bent plate on described the 3rd gear, be fixedly connected with the second bent plate on described the first bent plate, the guide rail that promising upper creel provides tracks is installed on described the second bent plate, the 5th gear that is meshed with described gear ring and is used for driving upper creel motion is installed on described guide rail, described lower creel is fixedly connected with described guide rail, described separator is fixedly connected with described guide rail by connecting plate, and be connected with on described separator for the lubricating oil feed tube that lubricating oil is transported on described guide rail, by the first collets, top line-breaking stoppage mechanism is installed on described curve disc, by the second collets, bottom line-breaking stoppage mechanism is installed on described base.
24 above-mentioned ingot heavy duty metal braiding machines is characterized in that: described top line-breaking stoppage mechanism comprise top burn out detection bar and be connected on the burn out detection bar of top and be used for upper creel on the wire fracture of wire time contacted top burn out detection plectrum.
24 above-mentioned ingot heavy duty metal braiding machines is characterized in that: described bottom line-breaking stoppage mechanism comprise bottom burn out detection bar and be connected on the burn out detection bar of bottom and be used for lower creel on the wire fracture of wire time contacted bottom burn out detection plectrum.
24 above-mentioned ingot heavy duty metal braiding machines, it is characterized in that: described the first gear is 16 gears, described the 3rd gear is 72 gears.
24 above-mentioned ingot heavy duty metal braiding machines, it is characterized in that: described the second gear is 42 gears, described the 4th gear is 63 gears.
24 above-mentioned ingot heavy duty metal braiding machines, it is characterized in that: described haulage gear comprises left socle and the right support that the interval arranges, and be arranged on rotating shaft and crossbeam on described left socle and right support, the below of described rotating shaft is provided with the line mould that passes through for litzendraht wire, described crossbeam is positioned at the top of described rotating shaft, the 6th gear is installed in described rotating shaft, upper bracket is installed on described crossbeam and is meshed with described the 6th gear and is used for the traction wheel of traction litzendraht wire and the controlled pitch of screws, the top of described upper bracket is equipped be used to the nip drum of pushing down or loosen litzendraht wire.
24 above-mentioned ingot heavy duty metal braiding machines is characterized in that: the side of described right support is provided with for joining and changes traction wheel and regulate braiding and joining of pitch worry the running wheel group.
24 above-mentioned ingot heavy duty metal braiding machines, it is characterized in that: described actuating unit is variable-frequency motor, and described braiding head power drive mechanism is belt gear, and described haulage gear power drive mechanism is sprocket wheel and gear drive.
The utility model compared with prior art has the following advantages:
1, the utility model is for screen, the external protection of braided wire cable, and is simple in structure, reasonable in design and use easy to operate.
2, the utility model is provided with top line-breaking stoppage mechanism and bottom line-breaking stoppage mechanism, when the wire fracture on upper creel or lower creel, control actuating unit by external control system and shut down, and send the stubble warning device signal, be convenient to the staff and in time take corresponding measure.
3, the utility model is the copper wire of φ 0.15～φ 0.4, the braided material of 20# mild steel wire mainly for wire, and the hardness of 20# mild steel wire relatively all wants height much with other braided materials such as copper wire, so in prior art, common braiding machine can't weave this 20# mild steel wire, the utility model is exactly mainly for the higher braided material of this hardness of braiding, fill up the blank of prior art, satisfied this respect user's demand.
4, of the present utility model applied widely, braiding is stable, and production efficiency is higher.
5, of the present utility model practical, result of use is good, is convenient to promote the use of.
In sum, the utility model is simple in structure, reasonable in design and use easy to operate, braiding is stable, production efficiency is higher, practical, can effectively solve the insufficient strength that exists in existing type, due to the inadequate problem of litzendraht wire bending radius large traction wheel diameter, result of use is good, is convenient to promote the use of.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Description of drawings
Fig. 1 is overall structure schematic diagram of the present utility model.
Fig. 2 is the front view of the utility model braiding machine.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is the structural representation of the utility model braiding head.
Fig. 5 is the structural representation of the utility model haulage gear.
Description of reference numerals:
1-frame; 2-braiding head; 2-1-base;
2-10-upper creel; 2-11-second gear; 2-12-the 4th gear;
2-13-center stand column; 2-14-separator;
2-151-top burn out detection bar; 2-152-top burn out detection plectrum;
2-181-bottom burn out detection bar; 2-182-bottom burn out detection plectrum;
2-19-sleeve; 2-20-first bent plate; 2-21-second bent plate;
2-22-connecting plate; 2-23-lubricating oil feed tube; 2-24-first collets;
2-25-second collets; 2-3-transmission main shaft; 2-4-first gear;
2-5-the 3rd gear; 2-6-lower creel; 2-7-guide rail;
2-8-gear ring; 3-blimp; 4-haulage gear;
4-1-left socle; 4-2-rotating shaft; 4-3-line mould;
4-4-the 6th gear; 4-5-traction wheel; 4-6-nip drum;
4-7-right support; 4-8-join and worry the running wheel group; 4-9-crossbeam;
4-10-upper bracket; 5-pay off rack; 6-braiding machine;
7-receipts creel stand; 8-litzendraht wire.
Embodiment
As Fig. 1, Fig. 2 and shown in Figure 3, the utility model comprises pay off rack 5, the braiding machine 6 that sets gradually and receives creel stand 7, it is characterized in that: described braiding machine 6 comprises frame 1 and is arranged on braiding head 2, blimp 3 and haulage gear 4 on frame 1, be provided with in described frame 1 for the actuating unit, braiding head power drive mechanism and the haulage gear power drive mechanism that drive braiding head 2 and haulage gear 4 actions, described blimp 3 covers on described braiding head 2, and described haulage gear 4 is positioned at the oblique upper of described braiding head 2.
in conjunction with Fig. 4, in the present embodiment, described braiding head 2 comprises base 2-1 and is arranged on center stand column 2-13 on base 2-1, transmission main shaft 2-3, upper creel 2-10, lower creel 2-6, curve disc 2-16 and match with curve disc 2-16 and can swing and be used to stir along curve disc 2-16 the swing-bar mechanism 2-17 of the wire up and down interleaved operation on lower creel 2-6, the quantity of the quantity of described upper creel 2-10 and described lower creel 2-6 is 12, be set with successively from top to bottom sleeve 2-19 and separator 2-14 on described center stand column 2-13, on described transmission main shaft 2-3, belt pulley 2-2 is installed, the first gear 2-4 and the second gear 2-11, on described sleeve 2-19, gear ring 2-8 is installed, the 3rd gear 2-5 that is meshed with described the first gear 2-4 and the 4th gear 2-12 that is meshed with described the second gear 2-11, be fixedly connected with the first bent plate 2-20 on described the 3rd gear 2-5, be fixedly connected with the second bent plate 2-21 on described the first bent plate 2-20, the promising upper creel 2-10 of the upper installation of described the second bent plate 2-21 provides the guide rail 2-7 of tracks, the 5th gear 2-9 that is meshed with described gear ring 2-8 and is used for driving upper creel 2-10 motion is installed on described guide rail 2-7, described lower creel 2-6 is fixedly connected with described guide rail 2-7, described separator 2-14 is fixedly connected with described guide rail 2-7 by connecting plate 2-22, and be connected with on described separator 2-14 for the lubricating oil feed tube 2-23 that lubricating oil is transported on described guide rail 2-7, described curve disc 2-16 is upper is equipped with top line-breaking stoppage mechanism by the first collets 2-24, described base 2-1 is upper is equipped with bottom line-breaking stoppage mechanism by the second collets 2-25.
In the present embodiment, described top line-breaking stoppage mechanism comprise top burn out detection bar 2-151 and be connected to top burn out detection bar 2-151 upper and be used for upper creel 2-10 on the wire fracture of wire time contacted top burn out detection plectrum 2-152; When the wire on upper creel 2-10 does not rupture, top burn out detection plectrum 2-152 can not sense the signal of telecommunication, and when the wire fracture on upper creel 2-10, top burn out detection plectrum 2-152 will sense the signal of telecommunication, therefore can judge the wire fracture on creel 2-10.Described bottom line-breaking stoppage mechanism comprise bottom burn out detection bar 2-181 and be connected to bottom burn out detection bar 2-181 upper and be used for lower creel 2-6 on the wire fracture of wire time contacted bottom burn out detection plectrum 2-182; When the wire on creel 2-6 does not rupture instantly, bottom burn out detection plectrum 2-182 can not sense the signal of telecommunication, and instantly during the wire fracture on creel 2-6, bottom burn out detection plectrum 2-182 will sense the signal of telecommunication, therefore can judge the wire fracture on lower creel 2-6.After the wire fracture on the wire fracture on upper creel 2-10 or lower creel 2-6, control actuating unit by external control system to shut down, and send the stubble warning device signal, be convenient to the staff and in time take corresponding measure.
In the present embodiment, described the first gear 2-4 is 16 gears, and described the 3rd gear 2-5 is 72 gears.Described the second gear 2-11 is 42 gears, and described the 4th gear 2-12 is 63 gears.
during use, described braiding head 2 is core components, be used for the braided metal line, base 2-1 in described braiding head 2 is the basis that in braiding head 2, other each parts are installed, belt pulley 2-2 is the driving parts in described braiding head power drive mechanism, transmission main shaft 2-3 is the power source power shaft, center stand column 2-13 is that the establishment center of described braiding head is also the pivot of each rotating part, described separator 2-14 is to guide rail 2-7 supplying lubricating oil, described curve disc 2-16 is the swinging guide rails of swing-bar mechanism 2-17, the upper operation wiry of the lower creel 2-6 of swing-bar mechanism 2-17 guiding, creel 2-10 fracture of wire in the 2-15 of the line-breaking stoppage mechanism detection of top, the 2-18 of bottom line-breaking stoppage mechanism detects lower creel 2-6 fracture of wire.
in conjunction with Fig. 5, in the present embodiment, described haulage gear 4 comprises left socle 4-1 and the right support 4-7 that the interval arranges, and be arranged on rotating shaft 4-2 and crossbeam 4-9 on described left socle 4-1 and right support 4-7, the below of described rotating shaft 4-2 is provided with the line mould 4-3 that passes through for litzendraht wire 8, described crossbeam 4-9 is positioned at the top of described rotating shaft 4-2, the 6th gear 4-4 is installed on described rotating shaft 4-2, upper bracket 4-10 is installed on described crossbeam 4-9 and is meshed with described the 6th gear 4-4 and is used for the also traction wheel 4-5 of the controlled pitch of screws of traction litzendraht wire 8, the top of described upper bracket 4-10 is equipped be used to the nip drum 4-6 that pushes down or loosen litzendraht wire 8.The side of described right support 4-7 is provided with for joining and changes traction wheel 4-5 and regulate braiding and joining of pitch worry running wheel group 4-8.
In the present embodiment, described actuating unit is variable-frequency motor, and described braiding head power drive mechanism is belt gear, and described haulage gear power drive mechanism is sprocket wheel and gear drive.
During use, described haulage gear 4 is used for pulling out litzendraht wire and controls braiding pitch; Line mould 4-3 in described haulage gear 4 is the mould that litzendraht wire passes through, drive described rotating shaft 4-2 rotation by actuating unit by the haulage gear power drive mechanism, described rotating shaft 4-2 drives described the 6th gear 4-4 rotation, described the 6th gear 4-4 drives traction wheel 4-5, the woven litzendraht wire of traction wheel 4-5 traction is the controlled pitch of screws simultaneously, and nip drum 4-6 pushes down or loosens litzendraht wire.
Operation principle of the present utility model and the course of work are: the cable that will need to weave is drawn by pay off rack 5, passes through center stand column 2-13 endoporus work linear uniform motion vertically upward under the effect of traction wheel 4-5.wire is contained in respectively on creel 2-10 and lower creel 2-6, actuating unit drives transmission main shaft 2-3 rotation by power drive mechanism, during transmission main shaft 2-3 rotation, drive simultaneously the first gear 2-4 and the second gear 2-11 rotation, on the one hand, described the second gear 2-11 drives the 4th gear 2-12 rotation, the 4th gear 2-12 band moving sleeve 2-19 rotates around center stand column 2-13, sleeve 2-19 drives gear ring 2-8 rotation, gear ring 2-8 drives the 5th gear 2-9 rotation, creel 2-10 motion in the 5th gear 2-9 drive, described the first gear 2-4 drives the 3rd gear 2-5 rotation, the 3rd gear 2-5 drives guide rail 2-7 motion by described the first bent plate 2-20 and the second bent plate 2-21, guide rail 2-7 drives described lower creel 2-6 and guide rail is synchronized with the movement, so just realized that upper creel 2-10 and lower creel 2-6 rotating speed equate and the motion of opposite direction.Because the wire on lower creel 2-6 is done upper and lower swing by swing-bar mechanism 2-17, when swing-bar mechanism 2-17 is in the high position, having two described upper creel 2-10 passes through below swing-bar mechanism 2-17, when swing-bar mechanism 2-17 is in lower position, having again two upper creel 2-10 passes through above swing-bar mechanism 2-17, motion and so forth, the wire that is attached to cable surface crosses one another, and logical Go-over mould 4-3 braiding forms.With the cable finished around 3～4 circles on traction wheel 4-5, then guide into and receive creel stand 7.
The above; it is only preferred embodiment of the present utility model; be not that the utility model is imposed any restrictions; every any simple modification, change and equivalent structure of above embodiment being done according to the utility model technical spirit changes, and all still belongs in the protection range of technical solutions of the utility model.
Claims (9)
1. ingot heavy duty metal braiding machine, comprise the pay off rack (5) that sets gradually, braiding machine (6) and receipts creel stand (7), it is characterized in that: described braiding machine (6) comprises frame (1) and is arranged on braiding head (2) on frame (1), blimp (3) and haulage gear (4), be provided with in described frame (1) for the actuating unit that drives the action of braiding head (2) and haulage gear (4), braiding head power drive mechanism and haulage gear power drive mechanism, described blimp (3) covers on described braiding head (2), described haulage gear (4) is positioned at the oblique upper of described braiding head (2).
2. according to 24 ingot heavy duty metal braiding machines claimed in claim 1, it is characterized in that: described braiding head (2) comprises base (2-1) and is arranged on center stand column (2-13) on base (2-1), transmission main shaft (2-3), upper creel (2-10), lower creel (2-6), curve disc (2-16) and match with curve disc (2-16) and can swing and be used to stir along curve disc (2-16) swing-bar mechanism (2-17) of the wire up and down interleaved operation on lower creel (2-6), the quantity of the quantity of described upper creel (2-10) and described lower creel (2-6) is 12, be set with successively from top to bottom sleeve (2-19) and separator (2-14) on described center stand column (2-13), belt pulley (2-2) is installed on described transmission main shaft (2-3), the first gear (2-4) and the second gear (2-11), gear ring (2-8) is installed on described sleeve (2-19), the 3rd gear (2-5) that is meshed with described the first gear (2-4) and the 4th gear (2-12) that is meshed with described the second gear (2-11), be fixedly connected with the first bent plate (2-20) on described the 3rd gear (2-5), be fixedly connected with the second bent plate (2-21) on described the first bent plate (2-20), described the second bent plate (2-21) promising upper creel of upper installation (2-10) provides the guide rail (2-7) of tracks, the 5th gear (2-9) that is meshed with described gear ring (2-8) and is used for driving upper creel (2-10) motion is installed on described guide rail (2-7), described lower creel (2-6) is fixedly connected with described guide rail (2-7), described separator (2-14) is fixedly connected with described guide rail (2-7) by connecting plate (2-22), and be connected with on described separator (2-14) for the lubricating oil feed tube (2-23) that lubricating oil is transported on described guide rail (2-7), described curve disc (2-16) is upper is equipped with top line-breaking stoppage mechanism by the first collets (2-24), described base (2-1) is upper is equipped with bottom line-breaking stoppage mechanism by the second collets (2-25).
3. according to 24 ingot heavy duty metal braiding machines claimed in claim 2, it is characterized in that: described top line-breaking stoppage mechanism comprise top burn out detection bar (2-151) and be connected to top burn out detection bar (2-151) upper and be used for upper creel (2-10) on the wire fracture of wire time contacted top burn out detection plectrum (2-152).
4. according to 24 ingot heavy duty metal braiding machines claimed in claim 2, it is characterized in that: described bottom line-breaking stoppage mechanism comprise bottom burn out detection bar (2-181) and be connected to bottom burn out detection bar (2-181) upper and be used for lower creel (2-6) on the wire fracture of wire time contacted bottom burn out detection plectrum (2-182).
5. according to 24 ingot heavy duty metal braiding machines claimed in claim 2, it is characterized in that: described the first gear (2-4) is 16 gears, and described the 3rd gear (2-5) is 72 gears.
6. according to 24 ingot heavy duty metal braiding machines claimed in claim 2, it is characterized in that: described the second gear (2-11) is 42 gears, and described the 4th gear (2-12) is 63 gears.
7. according to 24 ingot heavy duty metal braiding machines claimed in claim 1, it is characterized in that: described haulage gear (4) comprises left socle (4-1) and the right support (4-7) that the interval arranges, and be arranged on rotating shaft (4-2) and crossbeam (4-9) on described left socle (4-1) and right support (4-7), the below of described rotating shaft (4-2) is provided with the line mould (4-3) that passes through for litzendraht wire (8), described crossbeam (4-9) is positioned at the top of described rotating shaft (4-2), the 6th gear (4-4) is installed in described rotating shaft (4-2), upper bracket (4-10) is installed on described crossbeam (4-9) and is meshed with described the 6th gear (4-4) and is used for the traction wheel (4-5) of traction litzendraht wire (8) and the controlled pitch of screws, the top of described upper bracket (4-10) is equipped be used to the nip drum of pushing down or loosen litzendraht wire (8) (4-6).
8. according to 24 ingot heavy duty metal braiding machines claimed in claim 7, it is characterized in that: the side of described right support (4-7) is provided with for joining and changes traction wheel (4-5) and regulate braiding and joining of pitch worry running wheel group (4-8).
9. according to the described 24 ingot heavy duty metal braiding machines of arbitrary claim in claim 1～8, it is characterized in that: described actuating unit is variable-frequency motor, described braiding head power drive mechanism is belt gear, and described haulage gear power drive mechanism is sprocket wheel and gear drive.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220609904 CN202996428U (en) | 2012-11-16 | 2012-11-16 | 24-spindle heavy metal knitter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220609904 CN202996428U (en) | 2012-11-16 | 2012-11-16 | 24-spindle heavy metal knitter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202996428U true CN202996428U (en) | 2013-06-12 |
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ID=48567574
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220609904 Expired - Fee Related CN202996428U (en) | 2012-11-16 | 2012-11-16 | 24-spindle heavy metal knitter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202996428U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106493265A (en) * | 2016-12-07 | 2017-03-15 | 苏玉啦 | Wire knitting machine |
| CN107022840A (en) * | 2017-05-31 | 2017-08-08 | 江苏海峰绳缆科技有限公司 | A kind of multiply high pulling torque rope knitting machine |
-
2012
- 2012-11-16 CN CN 201220609904 patent/CN202996428U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106493265A (en) * | 2016-12-07 | 2017-03-15 | 苏玉啦 | Wire knitting machine |
| CN107022840A (en) * | 2017-05-31 | 2017-08-08 | 江苏海峰绳缆科技有限公司 | A kind of multiply high pulling torque rope knitting machine |
| CN107022840B (en) * | 2017-05-31 | 2023-05-12 | 江苏海峰绳缆科技有限公司 | Multi-strand large-torque rope braiding machine |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130612 Termination date: 20211116 |
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| CF01 | Termination of patent right due to non-payment of annual fee |