CN103824656A - 24-spindle heavy-type metal braiding machine - Google Patents
24-spindle heavy-type metal braiding machine Download PDFInfo
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- CN103824656A CN103824656A CN201210465958.9A CN201210465958A CN103824656A CN 103824656 A CN103824656 A CN 103824656A CN 201210465958 A CN201210465958 A CN 201210465958A CN 103824656 A CN103824656 A CN 103824656A
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Abstract
The invention discloses a 24-spindle heavy-type metal braiding machine. The braiding machine includes a pay-off rack, a braiding machine and a creel stand, which are arranged sequentially. The braiding machine includes a rack, and a braiding head, a blimp and a hauling mechanism, which are installed on the rack. An actuating unit, a braiding-head power train and a hauling-mechanism power train, which are used for driving the braiding head and the hauling mechanism to move, are arranged in the rack. The blimp covers the braiding head. The hauling mechanism is arranged above the braiding head. The 24-spindle heavy-type metal braiding machine is simple in structure, reasonable in design, convenient to operate, stable in braiding, comparatively high in production efficiency, high in practicality, great in use effect, convenient to popularize and use and capable of solving effectively a problem in the prior machine models that strength is not enough and the diameter of a traction wheel is not enough because the bending radius of a braided line is large.
Description
Technical field
The present invention relates to a kind of cable equipment, especially relate to a kind of 24 ingot heavy duty metal braiding machines.
Background technology
24 ingot heavy duty metal braiding machines are to weave the cancellated equipment of similar gauze screen for braid shielded net or other industry in wires and cables industry production procedure.At present, common 24 strands of electric wire gauze screens are to weave on J8524/ZF type, J8524A/ZF type 24 ingot high-speed knitters, the silk of this two kinds of types braiding be all copper wire or as copper wire soft wire, can be also other nonmetallic silk thread, quality is all softer.Along with the development of current science and technology, the material of the material that user can weave equipment has had more variation, has occurred that some need to weave the silk material that hardness is higher, as steel wire, but 24 ingot high-speed knitters of the prior art can not meet this respect user's demand.
Summary of the invention
Technical problem to be solved by this invention is for above-mentioned deficiency of the prior art, a kind of 24 ingot heavy duty metal braiding machines are provided, it is simple in structure, reasonable in design and use easy to operate, braiding is stable, production efficiency is higher, practical, can effectively solve the insufficient strength that exists in existing type, due to the inadequate problem of litzendraht wire bending radius large traction wheel diameter, result of use is good, is convenient to promote the use of.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of 24 ingot heavy duty metal braiding machines, comprise the pay off rack, braiding machine and the receipts creel stand that set gradually, it is characterized in that: described braiding machine comprises frame and rack-mounted braiding head, blimp and haulage gear, in described frame, be provided with actuating unit, braiding head power drive mechanism and haulage gear power drive mechanism for driving braiding head and haulage gear action, described blimp covers on described braiding head, and described haulage gear is positioned at the oblique upper of described braiding head.
24 above-mentioned ingot heavy duty metal braiding machines, it is characterized in that: described braiding head comprises base and is arranged on the center stand column on base, transmission main shaft, upper creel, lower creel, curve disc and match with curve disc and can along curve disc swing and for stirring the swing-bar mechanism of the upper and lower interleaved operation of wire on lower creel, the quantity of described upper creel and the quantity of described lower creel are 12, in described center stand column, be set with successively from top to bottom sleeve and separator, on described transmission main shaft, belt pulley is installed, the first gear and the second gear, on described sleeve, gear ring is installed, the 3rd gear being meshed with described the first gear and the 4th gear being meshed with described the second gear, on described the 3rd gear, be fixedly connected with the first bent plate, on described the first bent plate, be fixedly connected with the second bent plate, on described the second bent plate, promising upper creel is installed the guide rail of tracks is provided, on described guide rail, be provided with and be meshed with described gear ring and for driving the 5th gear of upper creel motion, described lower creel is fixedly connected with described guide rail, described separator is fixedly connected with described guide rail by connecting plate, and on described separator, be connected with for lubricating oil being transported to the lubricating oil feed tube on described guide rail, in described curve disc, by the first collets, top line-breaking stoppage mechanism is installed, on described base, by the second collets, bottom line-breaking stoppage mechanism is installed.
24 above-mentioned ingot heavy duty metal braiding machines, is characterized in that: the top burn out detection plectrum that described top line-breaking stoppage mechanism comprises top burn out detection bar and is connected on the burn out detection bar of top and contacts when with wire fracture of wire on upper creel.
24 above-mentioned ingot heavy duty metal braiding machines, is characterized in that: the bottom burn out detection plectrum that described bottom line-breaking stoppage mechanism comprises bottom burn out detection bar and is connected on the burn out detection bar of bottom and contacts when with wire fracture of wire on lower creel.
24 above-mentioned ingot heavy duty metal braiding machines, is characterized in that: described the first gear is 16 gears, described the 3rd gear is 72 gears.
24 above-mentioned ingot heavy duty metal braiding machines, is characterized in that: described the second gear is 42 gears, described the 4th gear is 63 gears.
24 above-mentioned ingot heavy duty metal braiding machines, it is characterized in that: described haulage gear comprises spaced left socle and right support, and be arranged on rotating shaft and the crossbeam on described left socle and right support, the below of described rotating shaft is provided with the line mould passing through for litzendraht wire, described crossbeam is positioned at the top of described rotating shaft, the 6th gear is installed in described rotating shaft, upper bracket is installed on described crossbeam and is meshed with described the 6th gear and for drawing the traction wheel of litzendraht wire the controlled pitch of screws, the top of described upper bracket is provided with the nip drum for pushing down or loosen litzendraht wire.
24 above-mentioned ingot heavy duty metal braiding machines, is characterized in that: the side of described right support be provided with for join change traction wheel regulate braiding joining of pitch worry running wheel group.
24 above-mentioned ingot heavy duty metal braiding machines, is characterized in that: described actuating unit is variable-frequency motor, described braiding head power drive mechanism is belt gear, and described haulage gear power drive mechanism is sprocket wheel and gear drive.
The present invention compared with prior art has the following advantages:
1, the present invention is for screen, the external protection of braided wire cable, simple in structure, reasonable in design and use easy to operate.
2, the present invention is provided with top line-breaking stoppage mechanism and bottom line-breaking stoppage mechanism, in the time that the wire on upper creel or lower creel ruptures, shut down by external control system control actuating unit, and send stubble warning device signal, be convenient to staff and take in time corresponding measure.
3, the present invention is the copper wire of φ 0.15～φ 0.4, the braided material of 20# mild steel wire mainly for wire, and the hardness of 20# mild steel wire relatively all wants height much with other braided materials such as copper wire, so common braiding machine cannot weave this 20# mild steel wire in prior art, the present invention is exactly mainly for the higher braided material of this hardness of braiding, fill up the blank of prior art, met this respect user's demand.
4, of the present invention applied widely, braiding is stable, and production efficiency is higher.
5, of the present invention practical, result of use is good, is convenient to promote the use of.
In sum, the present invention is simple in structure, reasonable in design and use easy to operate, braiding is stable, production efficiency is higher, practical, can effectively solve the insufficient strength that exists in existing type, due to the inadequate problem of litzendraht wire bending radius large traction wheel diameter, result of use is good, is convenient to promote the use of.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is the front view of braiding machine of the present invention.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is the structural representation of braiding head of the present invention.
Fig. 5 is the structural representation of haulage gear of the present invention.
Description of reference numerals:
1-frame; 2-braiding head; 2-1-base;
2-10-upper creel; 2-11-the second gear; 2-12-four gear;
2-13-center stand column; 2-14-separator;
2-151-top burn out detection bar; 2-152-top burn out detection plectrum;
2-181-bottom burn out detection bar; 2-182-bottom burn out detection plectrum;
2-19-sleeve; 2-20-the first bent plate; 2-21-the second bent plate;
2-22-connecting plate; 2-23-lubricating oil feed tube; 2-24-the first collets;
2-25-the second collets; 2-3-transmission main shaft; 2-4-the first gear;
2-5-three gear; 2-6-lower creel; 2-7-guide rail;
2-8-gear ring; 3-blimp; 4-haulage gear;
4-1-left socle; 4-2-rotating shaft; 4-3-line mould;
4-4-six gear; 4-5-traction wheel; 4-6-nip drum;
4-7-right support; 4-8-join and worry running wheel group; 4-9-crossbeam;
4-10-upper bracket; 5-pay off rack; 6-braiding machine;
7-receipts creel stand; 8-litzendraht wire.
Embodiment
As shown in Figure 1, Figure 2 and Figure 3, the present invention includes pay off rack 5, the braiding machine 6 setting gradually and receive creel stand 7, it is characterized in that: described braiding machine 6 comprises frame 1 and is arranged on braiding head 2, blimp 3 and the haulage gear 4 in frame 1, in described frame 1, be provided with actuating unit, braiding head power drive mechanism and haulage gear power drive mechanism for driving braiding head 2 and haulage gear 4 to move, described blimp 3 covers on described braiding head 2, and described haulage gear 4 is positioned at the oblique upper of described braiding head 2.
In conjunction with Fig. 4, in the present embodiment, described braiding head 2 comprises base 2-1 and is arranged on the center stand column 2-13 on base 2-1, transmission main shaft 2-3, upper creel 2-10, lower creel 2-6, curve disc 2-16 and match with curve disc 2-16 and can along curve disc 2-16 swing and for stirring the swing-bar mechanism 2-17 of the upper and lower interleaved operation of wire on lower creel 2-6, the quantity of the quantity of described upper creel 2-10 and described lower creel 2-6 is 12, on described center stand column 2-13, be set with successively from top to bottom sleeve 2-19 and separator 2-14, on described transmission main shaft 2-3, belt pulley 2-2 is installed, the first gear 2-4 and the second gear 2-11, on described sleeve 2-19, gear ring 2-8 is installed, the 3rd gear 2-5 being meshed with described the first gear 2-4 and the 4th gear 2-12 being meshed with described the second gear 2-11, on described the 3rd gear 2-5, be fixedly connected with the first bent plate 2-20, on described the first bent plate 2-20, be fixedly connected with the second bent plate 2-21, the promising upper creel 2-10 of the upper installation of described the second bent plate 2-21 provides the guide rail 2-7 of tracks, on described guide rail 2-7, be provided with and be meshed with described gear ring 2-8 and for driving the 5th gear 2-9 of upper creel 2-10 motion, described lower creel 2-6 is fixedly connected with described guide rail 2-7, described separator 2-14 is fixedly connected with described guide rail 2-7 by connecting plate 2-22, and on described separator 2-14, be connected with for lubricating oil being transported to the lubricating oil feed tube 2-23 on described guide rail 2-7, described curve disc 2-16 is upper is provided with top line-breaking stoppage mechanism by the first collets 2-24, described base 2-1 is upper is provided with bottom line-breaking stoppage mechanism by the second collets 2-25.
In the present embodiment, described top line-breaking stoppage mechanism comprises top burn out detection bar 2-151 and is connected to the top burn out detection plectrum 2-152 that top burn out detection bar 2-151 is upper and contact when with wire fracture of wire on upper creel 2-10; In the time that the wire on upper creel 2-10 does not rupture, top burn out detection plectrum 2-152 can not sense the signal of telecommunication, and in the time that fracture occurs the wire on upper creel 2-10, top burn out detection plectrum 2-152 will sense the signal of telecommunication, and the wire that therefore can judge on creel 2-10 has ruptured.Described bottom line-breaking stoppage mechanism comprises bottom burn out detection bar 2-181 and is connected to the bottom burn out detection plectrum 2-182 that bottom burn out detection bar 2-181 is upper and contact when with wire fracture of wire on lower creel 2-6; Instantly when the wire on creel 2-6 does not rupture, bottom burn out detection plectrum 2-182 can not sense the signal of telecommunication, and when fracture occurs the wire on creel 2-6 instantly, bottom burn out detection plectrum 2-182 will sense the signal of telecommunication, and the wire that therefore can judge on lower creel 2-6 has ruptured.After the wire on wire generation fracture or lower creel 2-6 on upper creel 2-10 ruptures, shut down by external control system control actuating unit, and send stubble warning device signal, be convenient to staff and take in time corresponding measure.
In the present embodiment, described the first gear 2-4 is 16 gears, and described the 3rd gear 2-5 is 72 gears.Described the second gear 2-11 is 42 gears, and described the 4th gear 2-12 is 63 gears.
When use, described braiding head 2 is core components, be used for braided metal line, base 2-1 in described braiding head 2 is the basis that in braiding head 2, other each parts are installed, belt pulley 2-2 is the driving parts in described braiding head power drive mechanism, transmission main shaft 2-3 is power source power shaft, center stand column 2-13 is that the establishment center of described braiding head is also the pivot of each rotating part, described separator 2-14 is to guide rail 2-7 supplying lubricating oil, described curve disc 2-16 is the swinging guide rails of swing-bar mechanism 2-17, the upper operation wiry of the lower creel 2-6 of swing-bar mechanism 2-17 guiding, creel 2-10 fracture of wire in the 2-15 of the line-breaking stoppage mechanism detection of top, the 2-18 of bottom line-breaking stoppage mechanism detects lower creel 2-6 fracture of wire.
In conjunction with Fig. 5, in the present embodiment, described haulage gear 4 comprises spaced left socle 4-1 and right support 4-7, and be arranged on rotating shaft 4-2 and the crossbeam 4-9 on described left socle 4-1 and right support 4-7, the below of described rotating shaft 4-2 is provided with the line mould 4-3 passing through for litzendraht wire 8, described crossbeam 4-9 is positioned at the top of described rotating shaft 4-2, the 6th gear 4-4 is installed on described rotating shaft 4-2, upper bracket 4-10 is installed on described crossbeam 4-9 and is meshed with described the 6th gear 4-4 and for drawing the traction wheel 4-5 of litzendraht wire 8 the controlled pitch of screws, the top of described upper bracket 4-10 is provided with the nip drum 4-6 for pushing down or loosen litzendraht wire 8.The side of described right support 4-7 be provided with for join change traction wheel 4-5 regulate braiding joining of pitch worry running wheel group 4-8.
In the present embodiment, described actuating unit is variable-frequency motor, and described braiding head power drive mechanism is belt gear, and described haulage gear power drive mechanism is sprocket wheel and gear drive.
When use, described haulage gear 4 is used for pulling out litzendraht wire and controls braiding pitch; Line mould 4-3 in described haulage gear 4 is the mould that litzendraht wire passes through, drive described rotating shaft 4-2 to rotate by actuating unit by haulage gear power drive mechanism, described rotating shaft 4-2 drives described the 6th gear 4-4 rotation, described the 6th gear 4-4 drives traction wheel 4-5, traction wheel 4-5 draws woven litzendraht wire the controlled pitch of screws simultaneously, and nip drum 4-6 pushes down or loosens litzendraht wire.
Operation principle of the present invention and the course of work are: the cable of needs braiding is drawn by pay off rack 5, under the effect of traction wheel 4-5, make linear uniform motion vertically upward by center stand column 2-13 endoporus.Wire is contained in respectively on creel 2-10 and lower creel 2-6, actuating unit drives transmission main shaft 2-3 rotation by power drive mechanism, when transmission main shaft 2-3 rotation, drive the first gear 2-4 and the second gear 2-11 rotation simultaneously, on the one hand, described the second gear 2-11 drives the 4th gear 2-12 rotation, the 4th gear 2-12 band moving sleeve 2-19 rotates around center stand column 2-13, sleeve 2-19 drives gear ring 2-8 rotation, gear ring 2-8 drives the 5th gear 2-9 rotation, creel 2-10 motion in the 5th gear 2-9 drive, described the first gear 2-4 drives the 3rd gear 2-5 rotation, the 3rd gear 2-5 drives guide rail 2-7 motion by described the first bent plate 2-20 and the second bent plate 2-21, guide rail 2-7 drives described lower creel 2-6 and guide rail to be synchronized with the movement, so just having realized upper creel 2-10 and lower creel 2-6 rotating speed equates and the motion of opposite direction.Because the wire on lower creel 2-6 is done upper and lower swing by swing-bar mechanism 2-17, when swing-bar mechanism 2-17 is during in high position, having two described upper creel 2-10 passes through from swing-bar mechanism 2-17 below, when swing-bar mechanism 2-17 is during in lower position, having again two upper creel 2-10 passes through from swing-bar mechanism 2-17 top, motion and so forth, the wire that is attached to cable surface crosses one another, and logical Go-over mould 4-3 braiding forms.By the cable of finishing around 3～4 circle on traction wheel 4-5, then guide into receive creel stand 7.
The above; it is only preferred embodiment of the present invention; not the present invention is imposed any restrictions, every any simple modification of above embodiment being done according to the technology of the present invention essence, change and equivalent structure change, and all still belong in the protection range of technical solution of the present invention.
Claims (9)
1. an ingot heavy duty metal braiding machine, comprise the pay off rack (5) setting gradually, braiding machine (6) and receipts creel stands (7), it is characterized in that: described braiding machine (6) comprises frame (1) and is arranged on the braiding head (2) in frame (1), blimp (3) and haulage gear (4), in described frame (1), be provided with the actuating unit for driving braiding head (2) and haulage gear (4) action, braiding head power drive mechanism and haulage gear power drive mechanism, described blimp (3) covers on described braiding head (2), described haulage gear (4) is positioned at the oblique upper of described braiding head (2).
2. according to 24 ingot heavy duty metal braiding machines claimed in claim 1, it is characterized in that: described braiding head (2) comprises base (2-1) and is arranged on the center stand column (2-13) on base (2-1), transmission main shaft (2-3), upper creel (2-10), lower creel (2-6), curve disc (2-16) and match with curve disc (2-16) and can along curve disc (2-16) swing and for stirring the swing-bar mechanism (2-17) of the upper and lower interleaved operation of wire on lower creel (2-6), the quantity of the quantity of described upper creel (2-10) and described lower creel (2-6) is 12, in described center stand column (2-13), be set with successively from top to bottom sleeve (2-19) and separator (2-14), belt pulley (2-2) is installed on described transmission main shaft (2-3), the first gear (2-4) and the second gear (2-11), gear ring (2-8) is installed on described sleeve (2-19), the 3rd gear (2-5) being meshed with described the first gear (2-4) and the 4th gear (2-12) being meshed with described the second gear (2-11), on described the 3rd gear (2-5), be fixedly connected with the first bent plate (2-20), on described the first bent plate (2-20), be fixedly connected with the second bent plate (2-21), described the second bent plate (2-21) promising upper creel of upper installation (2-10) provides the guide rail (2-7) of tracks, on described guide rail (2-7), be provided with and be meshed with described gear ring (2-8) and for driving the 5th gear (2-9) of upper creel (2-10) motion, described lower creel (2-6) is fixedly connected with described guide rail (2-7), described separator (2-14) is fixedly connected with described guide rail (2-7) by connecting plate (2-22), and on described separator (2-14), be connected with for lubricating oil being transported to the lubricating oil feed tube (2-23) on described guide rail (2-7), described curve disc (2-16) is upper is provided with top line-breaking stoppage mechanism by the first collets (2-24), described base (2-1) is upper is provided with bottom line-breaking stoppage mechanism by the second collets (2-25).
3. according to 24 ingot heavy duty metal braiding machines claimed in claim 2, it is characterized in that: described top line-breaking stoppage mechanism comprises top burn out detection bar (2-151) and is connected to the top burn out detection plectrum (2-152) that top burn out detection bar (2-151) is upper and contact when with wire fracture of wire on upper creel (2-10).
4. according to 24 ingot heavy duty metal braiding machines claimed in claim 2, it is characterized in that: described bottom line-breaking stoppage mechanism comprises bottom burn out detection bar (2-181) and is connected to the bottom burn out detection plectrum (2-182) that bottom burn out detection bar (2-181) is upper and contact when with wire fracture of wire on lower creel (2-6).
5. according to 24 ingot heavy duty metal braiding machines claimed in claim 2, it is characterized in that: described the first gear (2-4) is 16 gears, described the 3rd gear (2-5) is 72 gears.
6. according to 24 ingot heavy duty metal braiding machines claimed in claim 2, it is characterized in that: described the second gear (2-11) is 42 gears, described the 4th gear (2-12) is 63 gears.
7. according to 24 ingot heavy duty metal braiding machines claimed in claim 1, it is characterized in that: described haulage gear (4) comprises spaced left socle (4-1) and right support (4-7), and be arranged on rotating shaft (4-2) and the crossbeam (4-9) on described left socle (4-1) and right support (4-7), the below of described rotating shaft (4-2) is provided with the line mould (4-3) passing through for litzendraht wire (8), described crossbeam (4-9) is positioned at the top of described rotating shaft (4-2), the 6th gear (4-4) is installed in described rotating shaft (4-2), upper bracket (4-10) is installed on described crossbeam (4-9) and is meshed with described the 6th gear (4-4) and for drawing the traction wheel (4-5) of litzendraht wire (8) the controlled pitch of screws, the top of described upper bracket (4-10) is provided with the nip drum (4-6) for pushing down or loosen litzendraht wire (8).
8. according to 24 ingot heavy duty metal braiding machines claimed in claim 7, it is characterized in that: the side of described right support (4-7) be provided with for join change traction wheel (4-5) regulate braiding joining of pitch worry running wheel group (4-8).
9. according to 24 ingot heavy duty metal braiding machines described in arbitrary claim in claim 1～8, it is characterized in that: described actuating unit is variable-frequency motor, described braiding head power drive mechanism is belt gear, and described haulage gear power drive mechanism is sprocket wheel and gear drive.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210465958.9A CN103824656A (en) | 2012-11-16 | 2012-11-16 | 24-spindle heavy-type metal braiding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210465958.9A CN103824656A (en) | 2012-11-16 | 2012-11-16 | 24-spindle heavy-type metal braiding machine |
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| Publication Number | Publication Date |
|---|---|
| CN103824656A true CN103824656A (en) | 2014-05-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210465958.9A Pending CN103824656A (en) | 2012-11-16 | 2012-11-16 | 24-spindle heavy-type metal braiding machine |
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| Country | Link |
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| CN (1) | CN103824656A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106774057A (en) * | 2016-12-01 | 2017-05-31 | 南京利德东方橡塑科技有限公司 | A kind of braider weaving point monitoring and protecting device and control method |
| CN107022840A (en) * | 2017-05-31 | 2017-08-08 | 江苏海峰绳缆科技有限公司 | A kind of multiply high pulling torque rope knitting machine |
| CN107700069A (en) * | 2017-09-29 | 2018-02-16 | 青岛中亿伟业机械制造有限公司 | A kind of braider with draw-gear |
-
2012
- 2012-11-16 CN CN201210465958.9A patent/CN103824656A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106774057A (en) * | 2016-12-01 | 2017-05-31 | 南京利德东方橡塑科技有限公司 | A kind of braider weaving point monitoring and protecting device and control method |
| CN107022840A (en) * | 2017-05-31 | 2017-08-08 | 江苏海峰绳缆科技有限公司 | A kind of multiply high pulling torque rope knitting machine |
| CN107022840B (en) * | 2017-05-31 | 2023-05-12 | 江苏海峰绳缆科技有限公司 | Multi-strand large-torque rope braiding machine |
| CN107700069A (en) * | 2017-09-29 | 2018-02-16 | 青岛中亿伟业机械制造有限公司 | A kind of braider with draw-gear |
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Application publication date: 20140528 |