CN204251818U - A kind of chenille spinning machine - Google Patents
A kind of chenille spinning machine Download PDFInfo
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- CN204251818U CN204251818U CN201420550679.7U CN201420550679U CN204251818U CN 204251818 U CN204251818 U CN 204251818U CN 201420550679 U CN201420550679 U CN 201420550679U CN 204251818 U CN204251818 U CN 204251818U
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- 238000009987 spinning Methods 0.000 title claims abstract description 75
- 238000004804 winding Methods 0.000 claims abstract description 87
- 238000009940 knitting Methods 0.000 claims abstract description 48
- 210000002268 wool Anatomy 0.000 claims abstract description 48
- 238000005520 cutting process Methods 0.000 claims abstract description 20
- DIWRORZWFLOCLC-UHFFFAOYSA-N Lorazepam Chemical compound C12=CC(Cl)=CC=C2NC(=O)C(O)N=C1C1=CC=CC=C1Cl DIWRORZWFLOCLC-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229940072698 ativan Drugs 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 49
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 28
- 229910052802 copper Inorganic materials 0.000 claims description 28
- 239000010949 copper Substances 0.000 claims description 28
- 230000007246 mechanism Effects 0.000 claims description 28
- 230000003028 elevating effect Effects 0.000 claims description 27
- 239000012634 fragment Substances 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 6
- 238000009941 weaving Methods 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000008901 benefit Effects 0.000 abstract description 5
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 238000005192 partition Methods 0.000 abstract description 3
- 235000004879 dioscorea Nutrition 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 13
- 208000027418 Wounds and injury Diseases 0.000 description 10
- 238000005299 abrasion Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 210000004209 hair Anatomy 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 230000032683 aging Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 230000006378 damage Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Spinning Or Twisting Of Yarns (AREA)
Abstract
The utility model discloses a kind of chenille spinning machine, for chenille yarn of weaving, the knitting wool of chenille yarn of first weaving around cutting on sheet to del, cuts the length determining pile yams apart from sheet neck width by high speed rotary head.Then by raw yarn creel feeding pressure roller and sending two heart yearns, wherein one forms the top layer heart yearn of Chenille Yarns, the bottom heart yearn of an other formation chenille yarn.Push blade to by Ativan cutting the knitting wool apart from sheet, knitting wool, cutting the neck intermediary movements apart from sheet, cuts off by blade by blade.Knitting wool after partition is clamped between top layer heart yearn and bottom heart yearn respectively to both sides, then utilizes the revolution of winding spindle to make the four sides of the sheet knitting wool between two heart yearns scatter and become chenille yarn downwards.Have easy to operate, production efficiency is high, and winding volume is large, safe and reliable advantage.
Description
Technical field
The utility model relates to a kind of spinning machine, especially a kind of chenille spinning machine.
Background technology
Chenille spinning machine is the novel spinning equipment producing chenille yarn.Chenille yarn fine hair is fluffy, plentiful, soft, bright in luster.Be widely used in Household ornament fabric, automobile decoration fabric and garment material at present.
The chenille spinning machine of domestic a large amount of use is the former type in Taiwan mostly, also the chenille spinning machine of part Japan, Korea S is had, find in use production process, equipment need change the number of teeth or the diameter of belt wheel when changing yarn production parameter, to reach the yams needed for client.Every 2 ingot positions are controlled by 1 motor and 1 gear-box, and multiple motor driven easily causes rotating speed between spindle and twist difference, therefore need higher cost of upkeep.Equipment wound package is little, causes operator frequently to doff, and increases the labour intensity of workman.Because its frame is processed by welding method, its motor is in equipment, drive on an axle by belt pulley, a set of cone pulley supporting with it axle is equipped with to change rotating speed, can at any time according to yarn process parameter change it, there is the exposed problem of primary drive rotary part, when workman's commissioning device or when changing technique, there is larger danger.Due to its creel device be installed on equipment above or independently be installed on before equipment, therefore the dust arrester of necessity cannot be installed.During equipment work, a large amount of dust can be produced, affect the healthy of workman.
The energy consumption that existing domestic chenille spinning machine exists is high, and rotating speed is low, efficiency is low, and it is low that unit are holds ingot rate, and investment and production cost is high, production efficiency problem that is relatively low, space waste shared by structure causes.
Utility model content
The purpose of this utility model is to provide a kind of chenille spinning machine, for chenille yarn of weaving, the knitting wool of chenille yarn of first weaving by swiveling head around to cutting on sheet.Then by raw yarn creel feeding pressure roller and sending two heart yearns, wherein one forms top layer heart yearn, an other formation bottom heart yearn.By blade, knitting wool is cut off.Knitting wool after partition is clamped between top layer heart yearn and bottom heart yearn respectively to both sides, then utilizes the revolution of winding spindle to make the four sides of the sheet knitting wool between two heart yearns scatter and become chenille yarn downwards.Have easy to operate, production efficiency is high, and winding volume is large, safe and reliable advantage.
In order to solve the problems of the technologies described above, adopt following technical scheme:
A kind of chenille spinning machine, comprise wallboard frame, Liang Ti, spinning unit and main panel, beam body is installed between wallboard frame, main panel is fixed on beam body, wallboard frame is vertically provided with riser guide, main panel is provided with blade, it is characterized in that: spinning unit comprises electronics head, pressure roller part, swiveling head part, roller output, lifting Yarn guide mechanism, center air ring thread-carrier, spindle winding part, winding spindle transmission system and raw yarn creel device:
Electronics head is installed on the side of wallboard frame, is provided with mair motor in electronics head, is provided with electric appliance box in electronics head, frequency converter is provided with in electric appliance box, the each motor of Frequency Converter Control, electronics head is provided with PLC programmable logic controller (PLC), and PLC programmable logic controller (PLC) connects frequency converter; PLC programmable logic controller (PLC) includes touch screen module, control module and memory module, touch screen module link control module and memory module, and control module connects frequency converter, and memory module connects mair motor and frequency converter; Be equipped with required dynamical element in electronics head, man-machine interface is simply clear; Mair motor and each motor, by Frequency Converter Control, are easy to operation, and globality is strong, can the rotating speed of all drive disk assemblies of on-line real time monitoring.Meanwhile, all running parameters all set by touch-screen, and automaticity is high, are easy to operation.And be equipped with touch screen module, make the with high content of technology of instrument, operate more succinctly smooth.Memory module can storing multiple sets processing parameter, and can record the associative operation of chenille spinning machine, facilitates staff to understand the operating condition of chenille spinning machine.
Raw yarn creel frame is between wallboard frame, and raw yarn creel is installed on the beam body of upper end, and raw yarn creel is provided with wire break alarm; Raw yarn creel is used for storing and providing raw yarn (comprising heart yearn and knitting wool) for chenille yarn of weaving, and can store a large amount of raw yarns, have rational in infrastructure, easy to operate, and can realize broken yarn warning, safe and reliable, prevents raw yarn from wasting.
Pressure roller part is installed on Liang Tishang, and pressure roller part is positioned at the upper end of wallboard frame, and pressure roller part comprises pressure roller element and cylinder component, and pressure roller element connects cylinder component; Pressure roller element comprised yarn device assembly, pressure roller and cable-clamping disc, and yarn device assembly, pressure roller, cable-clamping disc cooperatively interact excessively; Heart yearn by pressure roller feeding roller output, is crossing yarn device assembly with under the effect of pressure roller, and heart yearn can feeding roller output accurately, the probability reduction of offset track.And the heart yearn tension stability after exporting, avoid occurring the problems such as heart yearn broken yarn.After there is heart yearn broken yarn, pressure roller part can stop the continuation of yarn to feed immediately, prevents miscellaneous part from breaking down due to this maloperation, realizes safe and reliable operation theory further.
Swiveling head part is installed on Liang Tishang, and the upright position of swiveling head part is lower than the upright position of pressure roller part; Swiveling head part comprises swiveling head conjunction and revolution cephalic disc, and swiveling head conjunction is connected to the upper end of revolution cephalic disc, and the upper end of swiveling head part is provided with knitting wool entrance, and the lower end of swiveling head part is provided with knitting wool outlet; Swiveling head part is for carrying weaving chenille yarn knitting wool, and the speed of swiveling head part can up to 20000 revs/min, and velocity interval is wide, is applicable to different spinning requirements.And velocity perturbation is little, can keep constant, speed adjustment be fine to ± 10 turns, control accuracy is high, so promote spinning precision.Be easy to arrange S or Z twist with the fingers, flexibility is strong simultaneously.
Roller output is fixed on main panel, roller output comprises delivery roller, copper roller and cuts apart from sheet, cut the below being located at swiveling head part apart from sheet, cut and be connected with blade in the middle of the neck of sheet, delivery roller lays respectively at the both sides of cutting apart from sheet, copper roller lays respectively at the both sides of cutting apart from sheet, and delivery roller interacts apart from sheet with cutting, and delivery roller and copper roller interact; Roller output is connected with roller running part, roller running part comprises gear case assembly, cardan drive assembly and Ativan; Roller output helps out to spinning, guarantees quality and the style that can regulate yarn when machine runs.
Center air ring thread-carrier is movably connected on Liang Tishang, and center air ring thread-carrier is positioned at the below of main panel, and center air ring thread-carrier is provided with thread guide eyelet; Air ring thread-carrier left and right, center is adjustable, lower adjustable on the whole, but its spinning stability is good, fluctuates little.Under the help of spinning Shi center air ring thread-carrier, can effectively control air ring size, shape, ensure knitting wool even tension, and then promote the quality of spinning.
Spindle winding part is installed on Liang Tishang, and spindle winding part is positioned at the below of center air ring thread-carrier, and spindle winding part comprises winding spindle and winding spool, is provided with interior brake apparatus in winding spindle, and the side of winding spool is provided with limit pipe; Spindle winding part makes the four sides of the sheet fine hair between two heart yearns scatter by revolution becomes chenille yarn.
Winding spindle transmission system is installed on Liang Tishang, and winding spindle transmission system connects winding spindle; Winding spindle transmission system comprises transmission guide wheel, belt plate of electric machine, transmission tengential belt and tailstock guide wheel, one end of belt plate of electric machine is connected with motor, motor and frequency converter match, the surface wrap of belt plate of electric machine has transmission tengential belt, transmission tengential belt connection for transmission guide wheel, transmission tengential belt connects tailstock guide wheel; Transmission guide wheel connects winding spindle; Spindle driving system for winding controls winding spindle and rotates, and spindle driving system for winding is the snow Neil spindle driving system for winding that a kind of different spindle speed is less, and uniform pulling force can be provided to make transmission tengential belt stable; The tengential belt of transmission is simultaneously made up of two-sided wear-resisting XNBR, substantially increases ageing resistance and the ABRASION RESISTANCE of belt, makes transmission tengential belt surface can provide stable frictional force all the time.The pulling force of transmission tengential belt equilibrium, good ABRASION RESISTANCE and stable frictional force ensure that the chenille yarn twist after spinning is even.
Lifting Yarn guide mechanism is fixed in riser guide, lifting Yarn guide mechanism includes elevating mechanism, drawing-off band, elevating screw and lifter drawing bar, one end of elevating screw is connected in electronics head, elevating screw is connected with lifter drawing bar, lifter drawing bar and elevating screw are parallel to each other, lifter drawing bar connects drawing-off band, and elevating mechanism vertically arranges drawing-off band; Be connected with lifter plate between elevating mechanism, lifter plate is evenly provided with rings.Lifting Yarn guide mechanism is used for the chenille yarn that winding up textile obtains, and is carried out centralized collection, avoids chenille yarn to be mutually wound around and cause confusion, convenient carrying.Under the effect of lifting feed carrier, obtain regular chenille yarn, facilitate chenille yarn to come into operation.And the feature of lifting can be applicable to the chenille spinning machine of differing heights, of many uses.Meanwhile, by drawing-off band, and based under the effect of lifting idler pulley, rings can pump at winding spool.
Further, wallboard frame includes wallboard body, wallboard body is welded with beam body support frame, and beam body support frame tie-beam body, plays the effect of brace summer body.
Further, pressure roller element comprises roller frame assembly and cable-clamping disc seat, and roller frame assembly is fixed on beam body, is provided with yarn device assembly and pressure roller in roller frame assembly; Cable-clamping disc seat is fixed on roller frame assembly, and cable-clamping disc seat is connected with cable-clamping disc; Cross yarn device assembly to comprise first and cross yarn device and cross yarn device with second, pressure roller comprises the first pressure roller and the second pressure roller, and the first mistake yarn device, the first pressure roller and cable-clamping disc cooperatively interact, and the second mistake yarn device and the second pressure roller cooperatively interact.
Further, main panel is provided with left swing arm and right swing arm, and delivery roller comprises left delivery roller and right delivery roller, and left delivery roller is fixed on left swing arm, and right delivery roller is fixed on right swing arm; Copper roller comprises left copper roller and right copper roller, and left copper roller and left delivery roller interact, and right copper roller and right delivery roller interact, and the lower end of left swing arm and the lower end of right swing arm are connected with revolving fragment, and revolving fragment connects copper roller.Left swing arm and right swing arm control delivery roller and move, and realize regulating and controlling effect, and revolving fragment can drive copper roller to move, and realizes regulating and controlling effect further.
Further, main panel is provided with and cuts apart from bar and cut apart from plate clamp, cuts to be provided with apart from bar and cuts apart from sheet, cut and be positioned at the both sides of cutting apart from plate clamp apart from sheet, cuts to act on apart from plate clamp and cuts apart from sheet.Cut and fixedly cut apart from sheet apart from bar, cut and can limit the position of cutting apart from sheet apart from plate clamp, avoid it operationally slippage to occur.
Further, main panel is provided with knife rest and carriage saddle, and the upper end of carriage saddle is fixedly connected with knife rest, and knife rest is provided with blade.Knife rest is for carrying blade, and carriage saddle is immovable support and blade then, becomes stable structure, and avoids it to be exposed to outside, embodies safe design concept.
Further, elevating screw is provided with feed screw nut's seat, and feed screw nut's seat connects lifter drawing bar, and lifter drawing bar is fixed on feed screw nut's seat, and drawing-off band is fixed on lifter drawing bar; Elevating mechanism is provided with lifting idler pulley, and lifter plate comprises the first lifter plate and the second lifter plate, and the first lifter plate is provided with rings twisting apparatus.
Further, beam body is provided with emergency safety brake, in case of emergency by chenille spinning machine deenergization within the shortest time, chenille spinning machine power-off can be realized, the loss of chenille spinning machine is dropped to minimum, embody the design concept of safety further.By pulling safety rope can stop in the shortest time to chenille spinning machine, and realize complete machine power-off to realize safety or least disadvantage and injury.There is structure simple, safe and reliable, easy to operate advantage.
Further, beam body is provided with anti-balloon plate device, anti-balloon plate device is arranged between spindle winding part uniformly; Beam body is provided with spindle dividing plate and spindle backplate, spindle dividing plate is arranged between winding spindle uniformly, and spindle backplate and winding spindle match.Prevent chenille yarn to be wound around mutually because air ring is excessive, increase work efficiency.
Further, the beam body of upper end is provided with touring cleaning device, and touring cleaning device comprises mobile electric blower, and mobile electric blower is movably connected on the beam body of upper end.Chenille yarn is prevented to be wound in transmission tengential belt.
Owing to adopting technique scheme, there is following beneficial effect:
The utility model is a kind of chenille spinning machine, for chenille yarn of weaving, the knitting wool of chenille yarn of first weaving by swiveling head around to cutting on sheet.Then by raw yarn creel feeding pressure roller and sending two heart yearns, wherein one forms top layer heart yearn, an other formation bottom heart yearn.By blade, knitting wool is cut off.Knitting wool after partition is clamped between top layer heart yearn and bottom heart yearn respectively to both sides, then utilizes the revolution of winding spindle to make the four sides of the sheet knitting wool between two heart yearns scatter and become chenille yarn downwards.Have easy to operate, production efficiency is high, and winding volume is large, safe and reliable advantage.
Be equipped with required dynamical element in electronics head, man-machine interface is simply clear; Mair motor and each motor, by Frequency Converter Control, are easy to operation, and globality is strong, can the rotating speed of all drive disk assemblies of on-line real time monitoring.Meanwhile, all running parameters are all set by single-chip microcomputer, and automaticity is high, are easy to operation.And be equipped with touch screen module, make the with high content of technology of instrument, operate more succinctly smooth.Memory module can storing multiple sets processing parameter, and can record the associative operation of chenille spinning machine, facilitates staff to understand the operating condition of chenille spinning machine.Raw yarn creel is used for storing and providing raw yarn (comprising heart yearn and knitting wool) for chenille yarn of weaving, and can store a large amount of raw yarns, have rational in infrastructure, easy to operate, and can realize broken yarn warning, safe and reliable, prevents raw yarn from wasting.Heart yearn by pressure roller feeding roller output, is crossing yarn device assembly with under the effect of pressure roller, and heart yearn can feeding roller output accurately, the probability reduction of offset track.And the heart yearn tension stability after exporting, avoid occurring the problems such as heart yearn broken yarn.After there is heart yearn broken yarn, pressure roller part can stop the continuation of yarn to feed immediately, prevents miscellaneous part from breaking down due to this maloperation, realizes safe and reliable operation theory further.Swiveling head part is for carrying weaving chenille yarn knitting wool, and the speed of swiveling head part can up to 20000 revs/min, and velocity interval is wide, is applicable to different spinning requirements.And velocity perturbation is little, can keep constant, speed adjustment be fine to ± 10 turns, control accuracy is high, so promote spinning precision.Be easy to arrange S or Z twist with the fingers, flexibility is strong simultaneously.Roller output helps out to spinning, guarantees quality and the style that can regulate yarn when machine runs.Air ring thread-carrier left and right, center is adjustable, lower adjustable on the whole, but its spinning stability is good, fluctuates little.Under the help of spinning Shi center air ring thread-carrier, can effectively control air ring size, shape, ensure knitting wool even tension, and then promote the quality of spinning.Spindle winding part makes the four sides of the sheet fine hair between two heart yearns scatter by revolution becomes chenille yarn.Spindle driving system for winding controls winding spindle and rotates, and spindle driving system for winding is the snow Neil spindle driving system for winding that a kind of different spindle speed is less, and uniform pulling force can be provided to make transmission tengential belt stable; The tengential belt of transmission is simultaneously made up of two-sided wear-resisting XNBR, substantially increases ageing resistance and the ABRASION RESISTANCE of belt, makes transmission tengential belt surface can provide stable frictional force all the time.The pulling force of transmission tengential belt equilibrium, good ABRASION RESISTANCE and stable frictional force ensure that the chenille yarn twist after spinning is even.Lifting Yarn guide mechanism is used for the chenille yarn that winding up textile obtains, and is carried out centralized collection, avoids chenille yarn to be mutually wound around and cause confusion, convenient carrying.Under the effect of lifting feed carrier, obtain regular chenille yarn, facilitate chenille yarn to come into operation.And the feature of lifting can be applicable to the chenille spinning machine of differing heights, of many uses.Meanwhile, by drawing-off band, and based under the effect of lifting idler pulley, rings can pump at winding spool.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is described in further detail:
Fig. 1 is the structural representation of swiveling head part in the utility model;
Fig. 2 is the structural representation of pressure roller part in the utility model;
Fig. 3 is the structural representation of main panel in the utility model;
Fig. 4 is the structural representation of air ring thread-carrier in center in the utility model;
Fig. 5 is the structural representation of spindle winding part and winding spindle transmission system in the utility model;
Fig. 6 is the structural representation being elevated Yarn guide mechanism in the utility model.
Detailed description of the invention
As shown in Figures 1 to 6, a kind of chenille spinning machine, comprise wallboard frame, Liang Ti, spinning unit and main panel 10, between wallboard frame, frame has beam body, main panel 10 is fixed on beam body, wallboard frame is vertically provided with riser guide, and spinning unit comprises electronics head, pressure roller part, swiveling head part, roller output, lifting Yarn guide mechanism, center air ring thread-carrier 21, spindle winding part, winding spindle transmission system and raw yarn creel device.
Wallboard machine is configured to the framework of chenille spinning machine, and wallboard frame includes wallboard body, wallboard body is welded with beam body support frame, and a structure of an essay for beam body support frame has beam body, and namely beam body horizontally set, runs through chenille spinning machine.The parts of major part chenille spinning machine are all installed on Liang Tishang, and for fixing each parts, beam body support frame then plays the effect of brace summer body.
Electronics head is installed on the side of wallboard frame, and electronics head is control structure, is provided with mair motor in electronics head, and mair motor is connected to all the other motors, and after namely mair motor is closed, all the other motors cut out simultaneously.Be provided with electric appliance box in electronics head, be provided with frequency converter in electric appliance box, Frequency Converter Control mair motor, modulator surface is provided with various amplitude modulation switch, can control frequency converter by amplitude modulation switch, and then controls mair motor.Electronics head is provided with PLC programmable logic controller (PLC), and PLC programmable logic controller (PLC) connects mair motor, and PLC programmable logic controller (PLC) connects frequency converter; PLC programmable logic controller (PLC) includes touch screen module, control module and memory module, touch screen module link control module and memory module, comprise touch-screen in touch screen module, staff can control mair motor and frequency converter by touch operation on the touchscreen.Control module connects frequency converter, and when touch screen module receives associative operation instruction, this operational order is passed to control module, this operational order of control module identification, and is realized by frequency converter, reaches the object of control.Memory module connects mair motor and frequency converter, and memory module can record the operating condition of frequency converter and mair motor, and stores, and then sets up data bank, and staff can check the operating condition of frequency converter and mair motor from data bank.Meanwhile, memory module can storing multiple sets processing parameter, and when staff selectes certain cover processing parameter, namely chenille spinning machine can carry out work according to this cover processing parameter.Be equipped with required dynamical element in electronics head, man-machine interface is simply clear; Mair motor and each motor, by Frequency Converter Control, are easy to operation, and globality is strong, can the rotating speed of all drive disk assemblies of on-line real time monitoring.Meanwhile, all running parameters are all set by single-chip microcomputer, and automaticity is high, are easy to operation.And be equipped with touch screen module, make the with high content of technology of instrument, operate more succinctly smooth.
Next according to the spinning line of chenille spinning machine, its parts are introduced:
Raw yarn creel frame is between wallboard frame, and raw yarn creel is installed on the beam body of upper end, and raw yarn creel is used for storing and providing raw yarn for chenille yarn of weaving, often organize raw yarn creel and five raw yarns are provided, middle one is knitting wool, and all the other four is heart yearn, each two of left and right.Raw yarn creel can store a large amount of raw yarns, has rational in infrastructure, easy to operate.Meanwhile, raw yarn creel is provided with wire break alarm, when raw yarn generation broken yarn on raw yarn creel, wire break alarm can stop at once for yarn, and sends chimes of doom, reminds operating personnel that broken yarn fault has occurred.Realize broken yarn to report to the police, safe and reliable, effectively prevent raw yarn from wasting.
Four heart yearns that raw yarn creel provides are fed pressure roller part respectively between two, therefore pressure roller part comprises two groups, and often group receives wherein two heart yearns of feeding.Pressure roller part is installed on Liang Tishang, and pressure roller part is positioned at the upper end of wallboard frame, and pressure roller part comprises pressure roller element and cylinder component, and pressure roller element connects cylinder component; Pressure roller element comprised yarn device assembly 6, pressure roller 7, cable-clamping disc 9, roller frame assembly 5 and cable-clamping disc seat 8.Roller frame assembly 5 is fixedly connected with beam body, realize pressure roller part to be installed on beam body, cross yarn device assembly 6 and be installed in roller frame assembly 5 with pressure roller 7, and can rotate around respective central shaft, cable-clamping disc seat 8 is fixed on roller frame assembly 5, cable-clamping disc seat 8 is connected with cable-clamping disc 9; Cross yarn device assembly 6 and comprise the first mistake yarn device 61 and the second mistake yarn device 62, pressure roller 7 comprises the first pressure roller 71 and the second pressure roller 72, first crosses yarn device 61, first pressure roller 71 and cable-clamping disc 9 cooperatively interacts, and wherein a heart yearn crosses yarn device 61, first pressure roller 71 and cable-clamping disc 9 by first successively.Second mistake yarn device 62 and the second pressure roller 72 cooperatively interact, and another root heart yearn crosses yarn device 61 and the first pressure roller 71 by first successively.In two heart yearns wherein one become the top layer heart yearn of chenille yarn, another root heart yearn becomes the bottom heart yearn of chenille yarn.Two heart yearns, by pressure roller 7 feeding roller output, are crossing yarn device assembly 6 with under the effect of pressure roller 7, and heart yearn can feeding roller output accurately, and the probability of offset track reduces.And the heart yearn tension stability after exporting, avoid occurring the problems such as heart yearn broken yarn.After there is heart yearn broken yarn, pressure roller part can stop the continuation of yarn to feed immediately, prevents miscellaneous part from breaking down due to this maloperation, realizes safe and reliable operation theory further.
First the knitting wool that raw yarn creel provides be fed to swiveling head part, and swiveling head part is installed on Liang Tishang, and the upright position of swiveling head part is lower than the upright position of pressure roller part; Swiveling head part comprises swiveling head conjunction 1 and revolution cephalic disc 2, and swiveling head conjunction 1 is connected to the upper end of revolution cephalic disc 2, and revolution cephalic disc 2 is provided with some screws, is screwed into screw realizes swiveling head partial fixing in Liang Tishang by bolt.The upper end of swiveling head part is provided with knitting wool entrance 3, the lower end of swiveling head part is provided with knitting wool outlet 4, knitting wool entrance 3 and knitting wool export 4 and are interconnected, after knitting wool is fed to swiveling head, be introduced into knitting wool entrance 3, finally fed from knitting wool outlet 4, during weaving chenille yarn, swiveling head part High Rotation Speed also drives knitting wool High Rotation Speed; Swiveling head part is for carrying weaving chenille yarn knitting wool, and the speed of swiveling head part can up to 20000 revs/min, and velocity interval is wide, is applicable to different spinning requirements.And velocity perturbation is little, can keep constant, speed adjustment be fine to ± 10 turns, control accuracy is high, so promote spinning precision.Be easy to arrange S or Z twist with the fingers, flexibility is strong simultaneously.
Heart yearn self-pressure roller segment by feed laggard enter main panel 10, knitting wool from swiveling head part by feed laggard enter main panel 10:
Main panel 10 is provided with roller output, and roller output comprises delivery roller, copper roller and cuts apart from sheet 12.Main panel 10 is provided with and cuts apart from bar 13 and cut apart from plate clamp 14, and cut to be provided with apart from bar 13 and cut apart from sheet 12, cutting apart from sheet 12 is inverted triangle structure, and the centre of cutting apart from sheet 12 is formed with space, and knitting wool can be around in space.Cut and be positioned at the both sides of cutting apart from plate clamp 14 apart from sheet 12, cut to act on apart from plate clamp 14 and cut apart from sheet 12.Cut and fixedly cut apart from sheet 12 apart from bar 13, cut and can limit the position of cutting apart from sheet 12 apart from plate clamp 14, avoid it operationally slippage to occur.Cut the below being located at swiveling head part apart from sheet 12, knitting wool is around in and cuts apart from the space of sheet 12 after swiveling head part is fed.Cut and be connected with blade 24 in the middle of the neck of sheet 12, blade 24 can cut knitting wool, knitting wool is divided into two sections.
Main panel 10 is provided with left swing arm 11 and right swing arm 17, delivery roller lays respectively at the both sides of cutting apart from sheet 12, delivery roller interacts with cutting apart from sheet 12, delivery roller comprises left delivery roller (not marking in figure) and right delivery roller 15, left delivery roller is fixed on left swing arm 11, right delivery roller 15 is fixed on right swing arm 17, and left swing arm 11 controls the motion of left delivery roller, and right swing arm 17 controls right delivery roller 15 and moves; Copper roller lays respectively at the both sides of cutting apart from sheet 12, copper roller comprises left copper roller (not marking in figure) and right copper roller 16, left copper roller and left delivery roller interact, right copper roller 16 interacts with right delivery roller 15, the lower end of left swing arm 11 and the lower end of right swing arm 17 are connected with revolving fragment 18, and revolving fragment 18 connects left copper roller and right copper roller 16.Roller output is connected with roller running part, roller running part comprises gear case assembly, cardan drive assembly and Ativan; During spinning, roller running part works, and drives left swing arm 11, right swing arm 17 and revolving fragment 18 to work, to be cut by its gearing and move down apart from sheet 12, and now, cut and be pushed to blade 24 apart from sheet 12, cut and cut by blade 24 apart from knitting wool on sheet 12, knitting wool is divided into two parts.Knitting wool after separation, is clamped between the top layer heart yearn on each limit and bottom heart yearn respectively to both sides.Meanwhile, main panel 10 is provided with knife rest 19 and carriage saddle 20, and the upper end of carriage saddle 20 is fixedly connected with knife rest 19, and knife rest 19 is provided with blade 24.Knife rest 19 is for carrying blade 24, and carriage saddle 20 immovable supports 19 and blade 24, become stable structure, and avoids it to be exposed to outside, embodies safe design concept.
After knitting wool mixes with heart yearn, feeding center air ring thread-carrier 21, center air ring thread-carrier 21 is movably connected on Liang Tishang, and center air ring thread-carrier 21 is positioned at the below of main panel 10, center air ring thread-carrier 21 is provided with thread guide eyelet 22, and mixed knitting wool and yarn are moved downward by thread guide eyelet 22; Center air ring thread-carrier about 21 is adjustable, lower adjustable on the whole, but its spinning stability is good, fluctuates little.Under the help of spinning Shi center air ring thread-carrier 21, can effectively control air ring size, shape, ensure knitting wool even tension, and then promote the quality of spinning.
After mixing, knitting wool and yarn are fed to spindle winding part after center air ring thread-carrier 21.Spindle winding part is installed on Liang Tishang, spindle winding part is positioned at the below of center air ring thread-carrier 21, spindle winding part comprises winding spindle 23 and winding spool (not marking in figure), is provided with interior brake apparatus in winding spindle 23, and the side of winding spool is provided with limit pipe; Spindle winding part makes the sheet fine hair of mixed knitting wool and yarn four sides scatter by revolution becomes chenille yarn.
Winding spindle 23 transmission system is for controlling spindle winding part, and winding spindle 23 transmission system is installed on Liang Tishang, and winding spindle 23 transmission system connects winding spindle 23; Winding spindle 23 transmission system comprises transmission guide wheel 26, belt plate of electric machine 25, transmission tengential belt (not marking in figure) and tailstock guide wheel 28, one end of belt plate of electric machine 25 is connected with motor, motor and frequency converter match, the surface wrap of belt plate of electric machine 25 has transmission tengential belt, transmission tengential belt connection for transmission guide wheel 26, transmission tengential belt connects tailstock guide wheel 28; Transmission guide wheel 26 connects winding spindle 23; During spinning, spindle driving system for winding controls winding spindle 23 and forms gyration, and the winding spindle 23 in revolution produces centrifugal force, impels the sheet fine hair of mixed heart yearn and knitting wool four sides to scatter, finally obtains chenille yarn.Spindle driving system for winding controls winding spindle 23 and rotates, and spindle driving system for winding is the snow Neil spindle driving system for winding that a kind of different spindle speed is less, and uniform pulling force can be provided to make transmission tengential belt stable; The tengential belt of transmission is simultaneously made up of two-sided wear-resisting XNBR, substantially increases ageing resistance and the ABRASION RESISTANCE of belt, makes transmission tengential belt surface can provide stable frictional force all the time.The pulling force of transmission tengential belt equilibrium, good ABRASION RESISTANCE and stable frictional force ensure that the chenille yarn twist after spinning is even.
The chenille yarn formed is finally under the effect of lifting Yarn guide mechanism, and precise forming is on winding spool.Lifting Yarn guide mechanism is fixed in riser guide, lifting Yarn guide mechanism includes elevating mechanism 29, drawing-off band 33, elevating screw and lifter drawing bar, one end of elevating screw is connected in electronics head, elevating screw is vertically provided with feed screw nut's seat, feed screw nut's seat is fixedly connected with lifter drawing bar, therefore lifter drawing bar and elevating screw are parallel to each other.Elevating screw is provided with hold-down nut, realizes lifter drawing bar connect drawing-off band 33 by hold-down nut.Elevating mechanism 29 vertically arranges drawing-off band 33, and elevating mechanism 29 is provided with lifting idler pulley 30; Be connected with lifter plate between elevating mechanism 29, lifter plate comprises the first lifter plate 31 and the second lifter plate 32, first lifter plate 31 is provided with rings twisting apparatus 34.During spinning, the running of lifting Yarn guide mechanism, what the chenille yarn after spinning was regular is wound on lifting Yarn guide mechanism.Lifting Yarn guide mechanism is used for the chenille yarn that winding up textile obtains, and is carried out centralized collection, avoids chenille yarn to be mutually wound around and cause confusion, convenient carrying.Under the effect of lifting feed carrier, obtain regular chenille yarn, facilitate chenille yarn to come into operation.And the feature of lifting can be applicable to the chenille spinning machine of differing heights, of many uses.Meanwhile, by drawing-off band 33, and under effect based on lifting idler pulley 30, rings 34 can pump at winding spool.
Below the supplementary structure in the utility model is introduced:
Beam body is provided with emergency safety brake, in case of emergency by chenille spinning machine deenergization within the shortest time, chenille spinning machine power-off can be realized, the loss of chenille spinning machine is dropped to minimum, embody the design concept of safety further.By pulling safety rope can stop in the shortest time to chenille spinning machine, and realize complete machine power-off to realize safety or least disadvantage and injury.There is structure simple, safe and reliable, easy to operate advantage.
Beam body is provided with anti-balloon plate device, anti-balloon plate device is arranged between spindle winding part uniformly; Beam body is provided with spindle dividing plate and spindle backplate, spindle dividing plate is arranged between winding spindle 23 uniformly, and spindle backplate and winding spindle 23 match.Prevent chenille yarn to be wound around mutually because air ring is excessive, increase work efficiency.The beam body of upper end is provided with touring cleaning device, and touring cleaning device comprises mobile electric blower, and mobile electric blower is movably connected on the beam body of upper end.Chenille yarn is prevented to be wound in transmission tengential belt.
These are only specific embodiment of the utility model, but technical characteristic of the present utility model is not limited thereto.Any based on the utility model, for solving substantially identical technical problem, realize substantially identical technique effect, done ground simple change, equivalent replacement or modification etc., be all covered by among protection domain of the present utility model.
Claims (10)
1. a chenille spinning machine, comprise wallboard frame, Liang Ti, spinning unit and main panel, between described wallboard frame, described beam body is installed, described main panel is fixed on described beam body, described wallboard frame is vertically provided with riser guide, described main panel is provided with blade, it is characterized in that: described spinning unit comprises electronics head, pressure roller part, swiveling head part, roller output, lifting Yarn guide mechanism, center air ring thread-carrier, spindle winding part, winding spindle transmission system and raw yarn creel device: described electronics head is installed on the side of described wallboard frame, in described electronics head, mair motor is installed, in described electronics head, electric appliance box is installed, frequency converter is provided with in described electric appliance box, mair motor described in described Frequency Converter Control, described electronics head is provided with PLC programmable logic controller (PLC), described PLC programmable logic controller (PLC) connects described mair motor, described PLC programmable logic controller (PLC) connects described frequency converter, described PLC programmable logic controller (PLC) includes touch screen module, control module and memory module, described touch screen module connects described control module and described memory module, described control module connects described frequency converter, and described memory module connects described mair motor and frequency converter,
Described raw yarn creel frame is between described wallboard frame, and described raw yarn creel is installed on the described beam body of upper end, and described raw yarn creel is provided with wire break alarm;
Described pressure roller part is installed on described beam body, and described pressure roller part is positioned at the upper end of described wallboard frame, and described pressure roller part comprises pressure roller element and cylinder component, and described pressure roller element connects described cylinder component; Described pressure roller element comprised yarn device assembly, pressure roller and cable-clamping disc, and the described assembly of yarn device excessively, described pressure roller, described cable-clamping disc cooperatively interact;
Described swiveling head part is installed on described beam body, and the upright position of described swiveling head part is lower than the upright position of described pressure roller part; Described swiveling head part comprises swiveling head conjunction and revolution cephalic disc, and described swiveling head conjunction is connected to the upper end of described revolution cephalic disc, and the upper end of described swiveling head part is provided with knitting wool entrance, and the lower end of described swiveling head part is provided with knitting wool outlet;
Described roller output is fixed on described main panel, described roller output comprises delivery roller, copper roller and cuts apart from sheet, described cutting is located at the below of described swiveling head part apart from sheet, described cutting is connected with described blade in the middle of the neck of sheet, the both sides apart from sheet are cut described in described delivery roller lays respectively at, cut the both sides apart from sheet described in described copper roller lays respectively at, described delivery roller and described cutting interact apart from sheet, and described delivery roller and described copper roller interact; Described roller output is connected with roller running part, and described roller running part comprises gear case assembly, cardan drive assembly and Ativan;
Described center air ring thread-carrier is movably connected on described beam body, and described center air ring thread-carrier is positioned at the below of described main panel, and described center air ring thread-carrier is provided with thread guide eyelet;
Described spindle winding part is installed on described beam body, described spindle winding part is positioned at the below of described center air ring thread-carrier, described spindle winding part comprises winding spindle and winding spool, is provided with interior brake apparatus in described winding spindle, and the side of described winding spool is provided with limit pipe;
Described winding spindle transmission system is installed on described beam body, and described winding spindle transmission system connects described winding spindle; Described winding spindle transmission system comprises transmission guide wheel, belt plate of electric machine, transmission tengential belt and tailstock guide wheel, one end of described belt plate of electric machine is connected with motor, described motor and described frequency converter match, the surface wrap of described belt plate of electric machine has transmission tengential belt, described transmission tengential belt connects described transmission guide wheel, and described transmission tengential belt connects described tailstock guide wheel; Described transmission guide wheel connects described winding spindle;
Described lifting Yarn guide mechanism is fixed in described riser guide, described lifting Yarn guide mechanism includes elevating mechanism, drawing-off band, elevating screw and lifter drawing bar, one end of described elevating screw is connected in described electronics head, described elevating screw is connected with lifter drawing bar, described lifter drawing bar and described elevating screw are parallel to each other, described lifter drawing bar connects described drawing-off band, described elevating mechanism is vertically arranged described drawing-off band; Be connected with lifter plate between described elevating mechanism, described lifter plate is evenly provided with rings.
2. a kind of chenille spinning machine according to claim 1, it is characterized in that: described wallboard frame includes wallboard body, described wallboard body is welded with beam body support frame, described beam body support frame connects described beam body.
3. a kind of chenille spinning machine according to claim 1, it is characterized in that: described pressure roller element comprises roller frame assembly and cable-clamping disc seat, described roller frame assembly is fixed on described beam body, is provided with described yarn device assembly and described pressure roller excessively in described roller frame assembly; Described cable-clamping disc seat is fixed on described roller frame assembly, and described cable-clamping disc seat is connected with described cable-clamping disc; Described yarn device assembly of crossing comprises first and crosses yarn device and cross yarn device with second, and described pressure roller comprises the first pressure roller and the second pressure roller, described first yarn device, described first pressure roller and described cable-clamping disc cooperatively interacts, described second yarn device and the second pressure roller cooperatively interact.
4. a kind of chenille spinning machine according to claim 1, it is characterized in that: described main panel is provided with left swing arm and right swing arm, described delivery roller comprises left delivery roller and right delivery roller, described left delivery roller is fixed on described left swing arm, and described right delivery roller is fixed on described right swing arm; Described copper roller comprises left copper roller and right copper roller, described left copper roller and described left delivery roller interact, described right copper roller and described right delivery roller interact, the lower end of described left swing arm and the lower end of described right swing arm are connected with revolving fragment, and described revolving fragment connects described copper roller.
5. a kind of chenille spinning machine according to claim 1, it is characterized in that: described main panel is provided with and cuts apart from bar and cut apart from plate clamp, described cut to be provided with apart from plate clamp described in cut apart from sheet, described cut to be positioned at apart from sheet described in cut both sides apart from plate clamp, described in cut to act on apart from plate clamp described in cut apart from sheet.
6. a kind of chenille spinning machine according to claim 1, it is characterized in that: described main panel is provided with knife rest and carriage saddle, the upper end of described carriage saddle is fixedly connected with described knife rest, and described knife rest is provided with described blade.
7. a kind of chenille spinning machine according to claim 1, it is characterized in that: described elevating screw is provided with feed screw nut's seat, described feed screw nut's seat connects described lifter drawing bar, and described lifter drawing bar is fixed on described feed screw nut's seat, and described drawing-off band is fixed on described lifter drawing bar; Described elevating mechanism is provided with lifting idler pulley, and described lifter plate comprises the first lifter plate and the second lifter plate, and described first lifter plate is provided with rings twisting apparatus.
8. a kind of chenille spinning machine according to claim 1, is characterized in that: described beam body is provided with emergency safety brake.
9. a kind of chenille spinning machine according to claim 1, it is characterized in that: described beam body is provided with anti-balloon plate device, described anti-balloon plate device is arranged between described spindle winding part uniformly; Described beam body is provided with spindle dividing plate and spindle backplate, described spindle dividing plate is arranged between described winding spindle uniformly, and described spindle backplate and described winding spindle match.
10. a kind of chenille spinning machine according to claim 1, it is characterized in that: the described beam body of upper end is provided with touring cleaning device, and described touring cleaning device comprises mobile electric blower, described mobile electric blower is movably connected on the described beam body of upper end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420550679.7U CN204251818U (en) | 2014-09-23 | 2014-09-23 | A kind of chenille spinning machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420550679.7U CN204251818U (en) | 2014-09-23 | 2014-09-23 | A kind of chenille spinning machine |
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| CN204251818U true CN204251818U (en) | 2015-04-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420550679.7U Expired - Lifetime CN204251818U (en) | 2014-09-23 | 2014-09-23 | A kind of chenille spinning machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104264309A (en) * | 2014-09-23 | 2015-01-07 | 浙江东星纺织机械有限公司 | Chenille spinning machine |
| CN108486719A (en) * | 2018-04-09 | 2018-09-04 | 单圣 | Modified form high-speed and energy-saving chenille yarn machine |
| CN114606615A (en) * | 2022-03-04 | 2022-06-10 | 沭阳涵途科技有限公司 | Chenille spinning machine |
| CN118639372A (en) * | 2024-08-14 | 2024-09-13 | 张家港金康达机械有限公司 | A speed-adjustable velvet cutting device for high-speed chenille machine |
| CN119824591A (en) * | 2025-02-24 | 2025-04-15 | 江苏焕春纺织机械科技有限公司 | A kind of snow velvet machine |
-
2014
- 2014-09-23 CN CN201420550679.7U patent/CN204251818U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104264309A (en) * | 2014-09-23 | 2015-01-07 | 浙江东星纺织机械有限公司 | Chenille spinning machine |
| CN108486719A (en) * | 2018-04-09 | 2018-09-04 | 单圣 | Modified form high-speed and energy-saving chenille yarn machine |
| CN114606615A (en) * | 2022-03-04 | 2022-06-10 | 沭阳涵途科技有限公司 | Chenille spinning machine |
| CN118639372A (en) * | 2024-08-14 | 2024-09-13 | 张家港金康达机械有限公司 | A speed-adjustable velvet cutting device for high-speed chenille machine |
| CN119824591A (en) * | 2025-02-24 | 2025-04-15 | 江苏焕春纺织机械科技有限公司 | A kind of snow velvet machine |
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