CN202405235U - Double-helix winding machine - Google Patents
Double-helix winding machine Download PDFInfo
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- CN202405235U CN202405235U CN2011205178303U CN201120517830U CN202405235U CN 202405235 U CN202405235 U CN 202405235U CN 2011205178303 U CN2011205178303 U CN 2011205178303U CN 201120517830 U CN201120517830 U CN 201120517830U CN 202405235 U CN202405235 U CN 202405235U
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Abstract
The utility model discloses a double-helix winding machine which comprises a base, a paying-off mechanism, a rear guiding wheel mechanism, a winding head mechanism, a rolling mechanism, a front guiding wheel mechanism, a screw pitch mechanism, a winding displacement mechanism and a wire-receiving mechanism, wherein a core wire penetrates through the paying-off mechanism, the rear guiding wheel mechanism, the winding head mechanism, the rolling mechanism, the front guiding wheel mechanism, the screw pitch mechanism, the winding displacement mechanism and the wire-receiving mechanism sequentially, a vertical plate is arranged on the base vertically, the paying-off mechanism, the rear guiding wheel mechanism, the winding head mechanism, the rolling mechanism, the front guiding wheel mechanism, the screw pitch mechanism, the winding displacement mechanism and the wire-receiving mechanism are all arranged on the vertical plate, the paying-off mechanism is located on the lower left of the vertical plate, the rear guiding wheel mechanism is located above the paying-off mechanism, the winding head mechanism is located on the right side of the rear guiding wheel mechanism, the rolling mechanism is located on the right side of the winding head mechanism, the front guiding wheel mechanism is located on the right side of the rolling mechanism, the screw pitch mechanism is located on the right side of the front guiding wheel mechanism, the winding displacement mechanism is located below the screw pitch mechanism, and the wire-receiving mechanism is located between the winding displacement mechanism and the paying-off mechanism. The double-helix winding machine is simple in structure, reasonable in design, convenient to operate and capable of solving the problems that the linearity of tail filaments is poor and the wire winding range is small in prior art.
Description
Technical field
The utility model relates to a kind of spiral filament forming machine, particularly relates to a kind of double helix spiral filament forming machine.
Background technology
Program control double helix spiral filament forming machine is to be used to make the equipment of filament in the technological process of electric light source industry, and is a kind of high precision equipment.At present; The common double coiled filament is coiling on the spiral filament forming machine of J6202/ZF, J6202-2/ZF and J6202-3/ZF type and J6203-4/ZF mostly, and the 2-4 circle is generally arranged on the filament tailfiber linearity of J6202/ZF, J6202-2/ZF and these the three kinds of type coilings of J6202-3/ZF type, and linearity is relatively poor; The wrapping wire scope is little; And tailfiber length is short, and the cost of manufacture of filament is high, simultaneously inconvenient operation.Though the filament tailfiber linearity of this type coiling of J6202-3/ZF type is more straight, there is following defective in this equipment, the one, and whenever around a kind of filament specification, just need a kind of pitch wheel of processing to change; The 2nd, transmission case body has oil, this equipment easy oil leakage; The 3rd, the headstock friction disc wear is serious, needs the periodic replacement friction plate; The 4th, wrapping wire efficient is lower.
Continuous development along with current science and technology; The user requires increasingly high to operation of equipment and debugging; And to filament specification kind and lower-cost requirement, develop a kind of easy to operate, processing performance good, processing cost is low, the tailfiber linearity is good and spiral filament forming machine wrapping wire efficient is those skilled in the art's problem demanding prompt solutions.
The utility model content
The purpose of the utility model is to overcome above-mentioned deficiency of the prior art, and a kind of double helix spiral filament forming machine is provided.This double helix spiral filament forming machine simple in structure, reasonable in design and use easy to operate; Can effectively solve the problem that the tailfiber linearity is poor, the wrapping wire scope is little that exists in the prior art; Processing cost is low simultaneously, processing performance good, with short production cycle, wrapping wire efficient height, is convenient to promote the use of.
For realizing above-mentioned purpose; The technical scheme that the utility model adopts is: a kind of double helix spiral filament forming machine; It is characterized in that: comprise base and heart yearn payingoff mechanism, back guide wheel mechanism, feeding head mechanism, rolling mechanism, front jocket wheel mechanism, pitch mechanism, wire-arranging mechanism and the take-up mechanism of process successively, riser vertically is installed on the said base, said payingoff mechanism, back guide wheel mechanism, feeding head mechanism, rolling mechanism, front jocket wheel mechanism, pitch mechanism, wire-arranging mechanism and take-up mechanism are installed on the riser; Said payingoff mechanism is positioned at the lower left of riser; Said back guide wheel mechanism is positioned at the top of payingoff mechanism, and said feeding head mechanism is positioned at the right side of back guide wheel mechanism, and said rolling mechanism is positioned at the right side of feeding head mechanism; Said front jocket wheel mechanism is positioned at the right side of rolling mechanism; Said pitch mechanism is positioned at the right side of front jocket wheel mechanism, and said wire-arranging mechanism is positioned at the below of pitch mechanism, and said take-up mechanism is between wire-arranging mechanism and payingoff mechanism.
Above-mentioned a kind of double helix spiral filament forming machine; It is characterized in that: said payingoff mechanism comprises paying out reel, actinobacillus wheel, brake wheel, fixed head and axle one, and said axle one is fixedly mounted on the fixed head, and said brake wheel is rotatably connected on the axle one; Said actinobacillus wheel is fixedly mounted on the paying out reel; Said paying out reel is fixedly connected with brake wheel, is connected with brake ribbon on the said brake wheel, and said brake ribbon is connected with extension spring; Said extension spring is connected with adjustment screw one, and the adjustment nut that is used to adjust the brake wheel rotating speed is installed on the said adjustment screw one.
Above-mentioned a kind of double helix spiral filament forming machine; It is characterized in that: said back guide wheel mechanism comprises support one and is installed in lower tumbler, wiping silk wheel and the upper block on the support one; Said upper block is positioned at the top of lower tumbler; Said lower tumbler is connected on the support through axle two, and said upper block is connected on the support one through eccentric shaft.
Above-mentioned a kind of double helix spiral filament forming machine is characterized in that: said feeding head mechanism comprises mount pad one, synchronous pulley one, main shaft, headstock, tungsten filament wheel, guide wheel one, wrapping wire mouth and stage clip, and said main shaft is rotatably installed on the mount pad one; Said synchronous pulley one be installed in the main shaft left end; Said headstock is installed in the main shaft right-hand member, and said headstock is provided with adjustment screw two, and adjustment nut two is installed on the said adjustment screw two; Said tungsten filament wheel is arranged on the top of adjustment screw two; Said stage clip is arranged on the both sides of adjustment screw two, and said guide wheel one and wrapping wire mouth are installed in the right-hand member of headstock, and said guide wheel one is positioned at the top of wrapping wire mouth; Said headstock be used to drive its synchronous pulley that rotates four and be connected, said synchronous pulley four is connected with the servomotor that is arranged on riser top one.
Above-mentioned a kind of double helix spiral filament forming machine is characterized in that: said rolling mechanism comprises support two, roll pin, vertical roll sleeve, electromagnet and adjustment nut, and said roll pin and vertical roll sleeve are rack-mount, and electromagnet is fixed on the support two.
Above-mentioned program control double helix spiral filament forming machine; It is characterized in that: said front jocket wheel mechanism comprises support three, front jocket wheel, back guide wheel; Said front jocket wheel is positioned at the side of support three near rolling mechanism; Said back guide wheel is positioned at the side of support three away from rolling mechanism, and said front jocket wheel is installed on the support three through eccentric shaft, and said back guide wheel is installed on the support three through axle four.
Above-mentioned a kind of double helix spiral filament forming machine; It is characterized in that: said pitch mechanism comprises mount pad two, pitch axle, pitch wheel, synchronous pulley two, reductor, servomotor two, shaft coupling, belt third wheel, guide wheel two; Said mount pad two is installed on the riser with reductor; Said pitch axle is rotationally connected through bearing and mount pad two; Pitch wheel and synchronous pulley two are installed on the pitch axle, and servomotor two is connected with reductor through shaft coupling, and belt third wheel and guide wheel two are installed on the riser.
Above-mentioned a kind of double helix spiral filament forming machine; It is characterized in that: said wire-arranging mechanism comprises mount pad three, stepping motor, gear pair, cam, winding displacement bar, cable guide pulley; Said stepping motor is fixed on the mount pad three; Said stepping motor drives cam rotation through gear pair, and the cable guide pulley that said cam driven is fixed on the winding displacement bar is done straight reciprocating motion.
Above-mentioned a kind of double helix spiral filament forming machine; It is characterized in that: said take-up mechanism comprises mount pad four, synchronous pulley three, take-up axle, internal friction disc, outside friction disc, external friction dish, take-up pulley, adjustment nut four; Said mount pad is fixed on the riser; The take-up axle is rotationally connected through bearing and mount pad; Said synchronous pulley three is connected with synchronous pulley in the pitch mechanism and is used to provide the power of take-up mechanism, and internal friction disc, outside friction disc and external friction dish are controlled the takeup tension of take-up pulley through the adjustment nut.
The utility model compared with prior art has the following advantages:
1, the utility model is simple in structure, reasonable in design; Adopt two servomotor controls; Substituted the traditional mechanical transmission; This spiral filament forming machine comprises base and heart yearn payingoff mechanism, back guide wheel, feeding head and rolling mechanism, front jocket wheel, pitch mechanism, wire-arranging mechanism, the take-up mechanism of process successively, and electrical equipment control.
2, the utility model can effectively solve the problem that the tailfiber linearity is poor, the wrapping wire scope is little that exists in the prior art.
3, the utility model part kind is few, and processing cost is low, and processing performance is good, and is with short production cycle and production efficiency is high.
In sum, the utility model effectively solves the problem that the tailfiber linearity is poor, the wrapping wire scope is little that exists in the prior art, and processing cost is low simultaneously, processing performance good, with short production cycle, wrapping wire efficient height.
Through accompanying drawing and embodiment, the technical scheme of the utility model is done further detailed description below.
Description of drawings
Fig. 1 is the front view of the utility model.
Fig. 2 is the left view of the utility model.
Fig. 3 is the rearview of the utility model.
Fig. 4 is the front view of the utility model payingoff mechanism.
Fig. 5 is the vertical view of the utility model payingoff mechanism.
Fig. 6 is the front view of guide wheel mechanism behind the utility model.
Fig. 7 is the left view of guide wheel mechanism behind the utility model.
Fig. 8 is the structural representation of the utility model feeding head mechanism.
Fig. 9 is the front view of the utility model rolling mechanism.
Figure 10 is the left view of the utility model rolling mechanism.
Figure 11 is the front view of the utility model front jocket wheel mechanism.
Figure 12 is the vertical view of the utility model front jocket wheel mechanism.
Figure 13 is the structural representation of the utility model pitch mechanism.
Figure 14 is the annexation sketch map of the utility model pitch axle, pitch wheel, synchronous pulley two and reductor.
Figure 15 is the annexation sketch map of the utility model servomotor two and shaft coupling.
Figure 16 is the structural representation of the utility model wire-arranging mechanism.
Figure 17 is the structural representation of the utility model take-up mechanism.
Description of reference numerals:
The 1-payingoff mechanism; The 1-1-paying out reel; The 1-2-actinobacillus wheel;
1-3-adjusts nut one; The 1-4-extension spring; The 1-5-brake ribbon;
The 1-6-brake wheel; The 1-7-fixed head; 1-8-axle one;
1-9-adjusts screw one; Guide wheel mechanism behind the 2-; The 2-1-lower tumbler;
2-2-wipes the silk wheel; The 2-3-upper block; 2-4-support one;
2-5-eccentric shaft one; 2-6-axle two; 3-feeding head mechanism;
3-1-synchronous pulley one; The 3-2-main shaft; 3-3-mount pad one;
The 3-4-headstock; The 3-5-tungsten filament wheel; 3-6-guide wheel one;
3-7-wrapping wire mouth; The 3-8-stage clip; 3-9-adjusts nut two;
3-10-adjusts screw two; The 4-rolling mechanism; 4-1-roll pin;
4-2-indulges roll sleeve; The 4-3-electromagnet; 4-4-support two;
4-5-adjusts nut three; 5-front jocket wheel mechanism; The 5-1-front jocket wheel;
5-2-support three; Guide wheel behind the 5-3-; 5-4-eccentric shaft two;
5-5-axle four; The 6-pitch mechanism; 6-1-pitch axle;
6-2-pitch wheel; 6-3-mount pad two; 6-4-synchronous pulley two;
The 6-5-reductor; 6-6-servomotor two; The 6-7-shaft coupling;
6-8-belt third wheel; 6-9-guide wheel two; The 7-wire-arranging mechanism;
The 7-1-stepping motor; The 7-2-gear pair; The 7-3-cam;
7-4-winding displacement bar; The 7-5-cable guide pulley; 7-6-mount pad three;
The 8-take-up mechanism; 8-1-synchronous pulley three; 8-2-take-up axle;
8-3-mount pad four; The 8-4-internal friction disc; The 8-5-outside friction disc;
8-6-external friction dish; The 8-7-take-up pulley; 8-8-adjusts nut four;
The 9-base; The 10-electric-controlled parts; 11-synchronous pulley four;
The 12-riser; 13-servomotor one; The 14-heart yearn.
Embodiment
Like Fig. 1, Fig. 2 and a kind of double helix spiral filament forming machine shown in Figure 3; The payingoff mechanism 1, back guide wheel mechanism 2, feeding head mechanism 3, rolling mechanism 4, front jocket wheel mechanism 5, pitch mechanism 6, wire-arranging mechanism 7 and the take-up mechanism 8 that comprise base 9 and heart yearn 14 process successively; Riser 12 vertically is installed on the said base; Said payingoff mechanism 1, back guide wheel mechanism 2, feeding head mechanism 3, rolling mechanism 4, front jocket wheel mechanism 5, pitch mechanism 6, wire-arranging mechanism 7 and take-up mechanism 8 are installed on the riser, and said payingoff mechanism 1 is positioned at the lower left of riser 12, and said back guide wheel mechanism 2 is positioned at the top of payingoff mechanism 1; Said feeding head mechanism 3 is positioned at the right side of back guide wheel 2; Said rolling mechanism 4 is positioned at the right side of feeding head mechanism 3, and said front jocket wheel mechanism 5 is positioned at the right side of rolling mechanism 4, and said pitch mechanism 6 is positioned at the right side of front jocket wheel mechanism 5; Said wire-arranging mechanism 7 is positioned at the below of pitch mechanism 6, and said take-up mechanism 8 is between wire-arranging mechanism 7 and payingoff mechanism 1.
Like Fig. 4 and shown in Figure 5; Said payingoff mechanism 1 comprises paying out reel 1-1, actinobacillus wheel 1-2, brake wheel 1-6, fixed head 1-7 and axle one 1-8, and said axle one 1-8 is fixedly mounted on the fixed head 1-7, and said brake wheel 1-6 is rotatably connected on axle one 1-8; Said actinobacillus wheel 1-2 is fixedly mounted on the paying out reel 1-1; Said paying out reel 1-1 is fixedly connected with brake wheel 1-6, is connected with brake ribbon 1-5 on the said brake wheel 1-6, and said brake ribbon 1-5 is connected with extension spring 1-4; Said extension spring 1-4 is connected with adjustment screw one 1-9, and the adjustment nut 1-3 that is used to adjust brake wheel 1-6 rotating speed is installed on said adjustment screw one 1-9.
Like Fig. 6 and shown in Figure 7; Said back guide wheel mechanism 2 comprises support one 2-4 and is installed in lower tumbler 2-1, wiping silk wheel 2-2 and the upper block 2-3 on support one 2-4; Said upper block 2-3 is positioned at the top of lower tumbler 2-1; Said lower tumbler 2-1 is rotatably connected on the support 2-4 through axle two 2-6, and said upper block 2-3 is rotatably connected on support one 2-4 through eccentric shaft 2-5.
As shown in Figure 8; Said feeding head mechanism 3 comprises mount pad one 3-3, synchronous pulley one 3-1, main shaft 3-2, headstock 3-4, tungsten filament wheel 3-5, guide wheel one 3-6, wrapping wire mouth 3-7 and stage clip 3-8; Said main shaft 3-2 is rotatably installed on mount pad one 3-3, said synchronous pulley one 3-1 be installed in main shaft 3-2 left end, said headstock 3-4 is installed in main shaft 3-2 right-hand member; Said headstock 3-4 is provided with adjustment screw two 3-10; Adjustment nut two 3-9 are installed on said adjustment screw two 3-10, and said tungsten filament wheel 3-5 is arranged on the top of adjustment screw two 3-10, and said stage clip 3-8 is arranged on the both sides of adjustment screw two 3-10; Said guide wheel one 3-6 and wrapping wire mouth 3-7 are installed in the right-hand member of headstock 3-4; Said guide wheel one 3-6 is positioned at the top of wrapping wire mouth 3-7, said headstock 3-4 be used to drive its synchronous pulley that rotates 4 11 and be connected, said synchronous pulley 4 11 is connected with the servomotor 1 that is arranged on riser 12 tops.
Like Fig. 9 and shown in Figure 10, said rolling mechanism 4 comprises support two 4-4, roll pin 4-1, vertical roll sleeve 4-2, electromagnet 4-3 and adjustment nut 4-5, and said roll pin 4-1 and vertical roll sleeve 4-2 are installed on the support 4-4, and electromagnet 4-3 is fixed on support two 4-4.
Like Figure 11 and shown in Figure 12; Said front jocket wheel mechanism 5 comprises support three 5-2, front jocket wheel 5-1, back guide wheel 5-3; Said front jocket wheel 5-1 is positioned at the side of support three 5-2 near rolling mechanism 4; Said back guide wheel 5-3 is positioned at the side of support three 5-2 away from rolling mechanism 4, and said front jocket wheel 5-1 is installed on support three 5-2 through eccentric shaft 5-4, and said back guide wheel 5-3 is installed on support three 5-2 through axle four 5-5.
Like Figure 13, Figure 14 and shown in Figure 15; Said pitch mechanism 6 comprises mount pad two 6-3, pitch axle 6-1, pitch wheel 6-2, synchronous pulley two 6-4, reductor 6-5, servomotor two 6-6, shaft coupling 6-7, belt third wheel 6-8, guide wheel two 6-9; Said mount pad two 6-3 and reductor 6-5 are installed on the riser 12; Said pitch axle 6-1 is rotationally connected through bearing and mount pad two 6-3; Pitch wheel 6-2 and synchronous pulley two 6-4 are installed on the pitch axle 6-1, and servomotor two 6-6 are connected with reductor 6-5 through shaft coupling 6-7, and belt third wheel 6-8 and guide wheel two 6-9 are installed on the riser 10.
Shown in figure 16; Said wire-arranging mechanism 7 comprises mount pad three 7-6, stepping motor 7-1, gear pair 7-2, cam 7-3, winding displacement bar 7-4, cable guide pulley 7-5; Said stepping motor 7-1 is fixed on mount pad three 7-6; Said stepping motor 7-1 drives cam 7-3 through gear pair 7-2 and rotates, and said cam 7-3 drives the cable guide pulley 7-5 that is fixed on the winding displacement bar 7-4 and does straight reciprocating motion.
Shown in figure 17; Said take-up mechanism 8 comprises mount pad four 8-3, synchronous pulley three 8-1, take-up axle 8-2, internal friction disc 8-4, outside friction disc 8-5, external friction dish 8-6, take-up pulley 8-7, adjustment nut four 8-8; Said mount pad 8-3 is fixed on the riser 12; Take-up axle 8-2 is rotationally connected through bearing and mount pad 8-3; Said synchronous pulley three 8-1 are connected with synchronous pulley 6-4 in the pitch mechanism 6 and are used to provide the power of take-up mechanism 8, and internal friction disc 8-4, outside friction disc 8-5 and external friction dish 8-6 control the takeup tension of take-up pulley 8-7 through adjustment nut 8-8.
Riser described in the utility model 12 is of a size of 280mm * 470mm * 30mm; Material is Q235; Owing on the two sides each parts are housed all; Therefore the depth of parallelism on two sides, flatness with and the depth of parallelism that goes up each hole all have relatively high expectations, adopt blanking (gas cutting)-adjustable cast iron planes-plain grinding-numerical control mill-process route of pincers worker-oxidation makes and is shaped, strict guarantee this part precision; The main shaft of feeding head mechanism 3 and pitch wheel shaft are No. 45 steel, it be whole feeding head and pitch mechanism core part, therefore to the requirement of this part also than higher, generally adopt blanking-modified-finish turning-mill-justify process route making shaping of mill-oxidation; The headstock 3-4 of feeding head 3 mechanisms should have the little and high characteristics of precision of moment of inertia, and material is LC4, and the process route of employing blanking-Che-mill-tool mill-mark boring-mill-pincers worker is made into; All the other are common parts, adopt the traditional handicraft processing and fabricating.
The operation principle of the utility model is: the actinobacillus wheel 1-2 of heart yearn 14 is installed on the payingoff mechanism 1; Adjust laying tension; Then heart yearn 14 is delivered to feeding head mechanism 3 through back guide wheel mechanism 2 after payingoff mechanism 1 is evenly emitted, after rolling mechanism 4, front jocket wheel mechanism 5, pitch mechanism 6 tractions; On the process cable guide pulley 7-5 of wire-arranging mechanism 7, feeding head 3 rotation tungsten filaments are emitted and are wrapped on the heart yearn of at the uniform velocity advancing simultaneously; In this process,, guarantee that gap filament several circles of head and the tail pitch when stretching tailfiber is not widened, and filament pitch is even, thereby realizes the wrapping wire purpose through the action of control feeding head mechanism 3, rolling mechanism 5 and pitch mechanism 6.In said process, payingoff mechanism 1 adopts passive unwrapping wire, through rotation adjustment nut one 1-3 adjustment extension spring 1-4, changes the frictional force on the brake wheel 1-5, thereby reaches the size of adjustment actinobacillus wheel 1-2 tension force.In the back guide wheel mechanism 2; Heart yearn 14 is earlier through getting in the main shaft 3-2 endoporus in the feeding head mechanism 3 behind lower tumbler 2-1, a wiping silk wheel 2-2, the upper block 2-3; Wipe silk wheel 2-2 and mainly clean sordid fouls such as dust above the heart yearn, graphite; Upper block 2-3 is installed on the eccentric shaft 2-5, and eccentric shaft 2-5 mainly adjusts upper block 2-3 and guarantees that heart yearn gets in the main shaft 3-2 endoporus in the feeding head 3.In the feeding head mechanism 3, heart yearn 14 is crossed main shaft 3-2 centre bore and is passed wrapping wire mouth 3-7, headstock 3-4 rotation, and tungsten filament wheel 3-5 is with rotation therewith, emits tungsten filament evenly on heart yearn 14, forms coiled filament, regulates the adjustable laying tension of adjustment nut two 3-9.In the rolling mechanism 4; Heart yearn 14 is by after wrapping wire mouth 3-7 comes out in the feeding head mechanism 3; Behind roll pin 4-1 and vertical roll sleeve 4-2, get in the front jocket wheel 4; Regulate the distance of adjustment nut three 4-5 scalable roll pin 4-1 and vertical roll sleeve 4-2, guarantee that needle roller just in time presses wire foot, electromagnet 4-3 drive roll pin 4-1 does and pumps.In the front jocket wheel mechanism 5; After heart yearn 14 is come out by the vertical roll sleeve 4-2 in the rolling mechanism 4; Get into guide wheel 6-9 in the pitch mechanism 6 after getting into front jocket wheel 5-1, back guide wheel 5-3; Front jocket wheel 5-1 is installed on the eccentric shaft 5-4, and eccentric shaft 5-4 mainly adjusts the main shaft 3-2 endoporus center of front jocket wheel 5-1 assurance heart yearn 14 from feeding head 3 and comes out.In the pitch mechanism 6, heart yearn gets into cable guide pulley 7-5 in the wire-arranging mechanism 7 after crossing guide wheel two 6-9, pitch wheel 6-2, and servomotor two 6-6 are connected with reductor 6-5 through shaft coupling 6-7; Drive pitch wheel shaft 6-1 rotation; Rotate thereby drive pitch wheel 6-2, when heart yearn 14 is taken turns 6-2 through pitch, push down with belt for preventing that heart yearn 14 from skidding; Belt third wheel 6-8 is used to adjust belt tension, and the synchronous pulley 6-4 on the pitch wheel shaft 6-1 is used for power to take-up mechanism 8 being provided.Wire-arranging mechanism 7 separate transmission through secondary 7-2 of stepping motor 7-1 driven gear, thereby drive cam 7-3 rotation, and cam 7-3 drives winding displacement guide rod 7-5 and does the work of straight line swing realization winding displacement.
This double helix spiral filament forming machine adopts servomotor 1 and servomotor two 6-6 totally two servomotors; Servomotor 1 directly drives headstock 3-4 rotation through synchronous pulley 4 11; Servomotor two 6-6 drive pitch wheel 6-2 rotation through reductor 6-5, and the core of the automatically controlled part 10 of this double helix spiral filament forming machine employing PLC control, touch panel operation and digital demonstration; Parameter is that numeral shows; Membrane keyboard is set, and has stubble warning device, the wrapping wire number of turns functions such as waiting the indication and the stored parameter that cuts off the power supply of makeing mistakes.The utility model can adopt program control electromechanical integration technology, and the various parameters of filament can be set and revise arbitrarily in computer, and operating maintenance is simple and convenient; The part kind is few, and processing performance is good, and processing cost is low; With short production cycle, production efficiency is high, but and about revolve all coilings of filament.Mainly be applicable to 220 volts of coilings; Gap, second road filament of 25 watts of-100 watts of common double spiral incandescent lamp bulbs; But also other various gap filaments that meet technical data of coiling or filaments continuously; Solved prior art alacercus linearity difference and the low problem of the little growth efficiency of wrapping wire scope, the precision of coiling simultaneously is high.
The above; It only is the preferred embodiment of the utility model; Be not that the utility model is done any restriction; Every according to the utility model technical spirit to any simple modification, change and equivalent structure transformation that above embodiment did, all still belong in the protection range of the utility model technical scheme.
Claims (9)
1. double helix spiral filament forming machine; It is characterized in that: comprise base (9) and heart yearn (14) payingoff mechanism of process (1), back guide wheel mechanism (2), feeding head mechanism (3), rolling mechanism (4), front jocket wheel mechanism (5), pitch mechanism (6), wire-arranging mechanism (7) and take-up mechanism (8) successively; Riser (12) vertically is installed on the said base; Said payingoff mechanism (1), back guide wheel mechanism (2), feeding head mechanism (3), rolling mechanism (4), front jocket wheel mechanism (5), pitch mechanism (6), wire-arranging mechanism (7) and take-up mechanism (8) are installed on the riser (12); Said payingoff mechanism (1) is positioned at the lower left of riser (12); Said back guide wheel mechanism (2) is positioned at the top of payingoff mechanism (1), and said feeding head mechanism (3) is positioned at the right side of back guide wheel mechanism (2), and said rolling mechanism (4) is positioned at the right side of feeding head mechanism (3); Said front jocket wheel mechanism (5) is positioned at the right side of rolling mechanism (4); Said pitch mechanism (6) is positioned at the right side of front jocket wheel mechanism (5), and said wire-arranging mechanism (7) is positioned at the below of pitch mechanism (6), and said take-up mechanism (8) is positioned between wire-arranging mechanism (7) and the payingoff mechanism (1).
2. a kind of double helix spiral filament forming machine according to claim 1; It is characterized in that: said payingoff mechanism (1) comprises paying out reel (1-1), actinobacillus wheel (1-2), brake wheel (1-6), fixed head (1-7) and axle one (1-8); Said axle one (1-8) is fixedly mounted on the fixed head (1-7); Said brake wheel (1-6) is rotatably connected on axle one (1-8), and said actinobacillus wheel (1-2) is fixedly mounted on the paying out reel (1-1), and said paying out reel (1-1) is fixedly connected with brake wheel (1-6); Be connected with brake ribbon (1-5) on the said brake wheel (1-6); Said brake ribbon (1-5) is connected with extension spring (1-4), and said extension spring (1-4) is connected with adjustment screw one (1-9), and the adjustment nut (1-3) that is used to adjust brake wheel (1-6) rotating speed is installed on the said adjustment screw one (1-9).
3. a kind of double helix spiral filament forming machine according to claim 1; It is characterized in that: said back guide wheel mechanism (2) comprises support one (2-4) and is installed in lower tumbler (2-1), wiping silk wheel (2-2) and the upper block (2-3) on the support one (2-4); Said upper block (2-3) is positioned at the top of lower tumbler (2-1); Said lower tumbler (2-1) is rotatably connected on the support (2-4) through axle two (2-6), and said upper block (2-3) is rotatably connected on the support one (2-4) through eccentric shaft (2-5).
4. a kind of double helix spiral filament forming machine according to claim 1; It is characterized in that: said feeding head mechanism (3) comprises mount pad one (3-3), synchronous pulley one (3-1), main shaft (3-2), headstock (3-4), tungsten filament wheel (3-5), guide wheel one (3-6), wrapping wire mouth (3-7) and stage clip (3-8); Said main shaft (3-2) is rotatably installed on the mount pad one (3-3); Said synchronous pulley one (3-1) and be installed in main shaft (3-2) left end; Said headstock (3-4) is installed in main shaft (3-2) right-hand member, and said headstock (3-4) is provided with adjustment screw two (3-10), and adjustment nut two (3-9) is installed on the said adjustment screw two (3-10); Said tungsten filament wheel (3-5) is arranged on the top of adjustment screw two (3-10); Said stage clip (3-8) is arranged on the both sides of adjustment screw two (3-10), and said guide wheel one (3-6) and wrapping wire mouth (3-7) are installed in the right-hand member of headstock (3-4), and said guide wheel one (3-6) is positioned at the top of wrapping wire mouth (3-7); Said headstock (3-4) be used to drive its synchronous pulley that rotates four (11) and be connected, said synchronous pulley four (11) is connected with the servomotor one (13) that is arranged on riser (12) top.
5. a kind of double helix spiral filament forming machine according to claim 1; It is characterized in that: said rolling mechanism (4) comprises support two (4-4), roll pin (4-1), vertical roll sleeve (4-2), electromagnet (4-3) and adjustment nut (4-5); Said roll pin (4-1) and vertical roll sleeve (4-2) are installed on the support (4-4), and electromagnet (4-3) is fixed on the support two (4-4).
6. a kind of double helix spiral filament forming machine according to claim 1; It is characterized in that: said front jocket wheel mechanism (5) comprises support three (5-2), front jocket wheel (5-1), back guide wheel (5-3); Said front jocket wheel (5-1) is positioned at the side of support three (5-2) near rolling mechanism (4); Said back guide wheel (5-3) is positioned at the side of support three (5-2) away from rolling mechanism (4); Said front jocket wheel (5-1) is installed on the support three (5-2) through eccentric shaft (5-4), and said back guide wheel (5-3) is installed on the support three (5-2) through axle four (5-5).
7. a kind of double helix spiral filament forming machine according to claim 1; It is characterized in that: said pitch mechanism (6) comprises mount pad two (6-3), pitch axle (6-1), pitch wheel (6-2), synchronous pulley two (6-4), reductor (6-5), servomotor two (6-6), shaft coupling (6-7), belt third wheel (6-8), guide wheel two (6-9); Said mount pad two (6-3) and reductor (6-5) are installed on the riser (12); Said pitch axle (6-1) is rotationally connected through bearing and mount pad two (6-3); Pitch wheel (6-2) and synchronous pulley two (6-4) are installed on the pitch axle (6-1); Servomotor two (6-6) is connected with reductor (6-5) through shaft coupling (6-7), and belt third wheel (6-8) and guide wheel two (6-9) are installed on the riser (12).
8. a kind of double helix spiral filament forming machine according to claim 1; It is characterized in that: said wire-arranging mechanism (7) comprises mount pad three (7-6), stepping motor (7-1), gear pair (7-2), cam (7-3), winding displacement bar (7-4), cable guide pulley (7-5); Said stepping motor (7-1) is fixed on the mount pad three (7-6); Said stepping motor (7-1) drives cam (7-3) through gear pair (7-2) and rotates, and said cam (7-3) drives the cable guide pulley (7-5) that is fixed on the winding displacement bar (7-4) and does straight reciprocating motion.
9. a kind of double helix spiral filament forming machine according to claim 1; It is characterized in that: said take-up mechanism (8) comprises mount pad four (8-3), synchronous pulley three (8-1), take-up axle (8-2), internal friction disc (8-4), outside friction disc (8-5), external friction dish (8-6), take-up pulley (8-7), adjustment nut four (8-8); Said mount pad (8-3) is fixed on the riser (12); Take-up axle (8-2) is rotationally connected through bearing and mount pad (8-3); Said synchronous pulley three (8-1) is connected with synchronous pulley (6-4) in the pitch mechanism (6) and is used to provide the power of take-up mechanism (8), and internal friction disc (8-4), outside friction disc (8-5) and external friction dish (8-6) are controlled the takeup tension of take-up pulley (8-7) through adjustment nut (8-8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205178303U CN202405235U (en) | 2011-12-10 | 2011-12-10 | Double-helix winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205178303U CN202405235U (en) | 2011-12-10 | 2011-12-10 | Double-helix winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202405235U true CN202405235U (en) | 2012-08-29 |
Family
ID=46702866
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205178303U Expired - Fee Related CN202405235U (en) | 2011-12-10 | 2011-12-10 | Double-helix winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202405235U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105336448A (en) * | 2015-11-04 | 2016-02-17 | 江阴神辉电工材料有限公司 | Transmission mechanism of wire-coiling machine |
| CN109632846A (en) * | 2018-12-06 | 2019-04-16 | 安徽光纤光缆传输技术研究所(中国电子科技集团公司第八研究所) | The preparation method of large area high-resolution plastic scintillating fiber array image-forming panel |
-
2011
- 2011-12-10 CN CN2011205178303U patent/CN202405235U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105336448A (en) * | 2015-11-04 | 2016-02-17 | 江阴神辉电工材料有限公司 | Transmission mechanism of wire-coiling machine |
| CN105336448B (en) * | 2015-11-04 | 2017-07-14 | 江阴神辉电工材料有限公司 | The transmission mechanism of spiral filament forming machine |
| CN109632846A (en) * | 2018-12-06 | 2019-04-16 | 安徽光纤光缆传输技术研究所(中国电子科技集团公司第八研究所) | The preparation method of large area high-resolution plastic scintillating fiber array image-forming panel |
| CN109632846B (en) * | 2018-12-06 | 2022-06-03 | 安徽光纤光缆传输技术研究所(中国电子科技集团公司第八研究所) | Preparation method of large-area high-resolution plastic scintillating fiber array imaging panel |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120829 Termination date: 20181210 |