CN202984182U - 光伏铜带超声波清洗机构 - Google Patents

光伏铜带超声波清洗机构 Download PDF

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CN202984182U
CN202984182U CN 201220621892 CN201220621892U CN202984182U CN 202984182 U CN202984182 U CN 202984182U CN 201220621892 CN201220621892 CN 201220621892 CN 201220621892 U CN201220621892 U CN 201220621892U CN 202984182 U CN202984182 U CN 202984182U
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孟国会
叶锋
李新科
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SHAANXI GUANGDE ELECTRONIC MATERIAL CO Ltd
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Abstract

本实用新型公开了一种光伏铜带超声波清洗机构,包括机架以及安装在机架上的超声波清洗机和开口仓,超声波清洗机包括超声波发生器、超声波换能器和超声波清洗槽,机架上设置支撑架一、支撑架二和支撑架三,支撑架一的上端转动设置滚动轴一,支撑架二的上端转动设置滚动轴二,支撑架三的上端转动设置滚动轴三,滚动轴一、滚动轴二和滚动轴三均沿机架的宽度方向布设,超声波清洗槽内转动连接滚动轴四,开口仓内转动连接滚动轴五,滚动轴四和滚动轴五均沿机架的宽度方向布设。该光伏铜带超声波清洗机构能够有效的清除光伏铜带表面杂质,生产出来的焊带光洁度十分明亮光滑。

Description

光伏铜带超声波清洗机构
技术领域
本实用新型涉及一种清洗机构,特别是涉及一种光伏铜带超声波清洗机构。
背景技术
生产光伏焊带所用的光伏铜带要求比较高,要求表面光洁、干净、无氧化情况发生。目前的光伏焊带生产是使用分切后的光伏铜带直接经过助焊剂进入镀锡槽。
但是由于以下几种现实状况,往往造成光伏铜带不能处理干净,在涂锡过程中往往会形成漏铜、针孔、锡渣过多等不合格品。
一、光伏铜带在运输过程中,容易碰脏或者灰尘进入;
二、光伏铜带在经过滚剪机分条过程中,必须要使用真空泵油进行润滑,所以在铜带表面一般会有油污残留。
三、光伏铜带在存储过程中,也会形成轻微的氧化层。
实用新型内容
本实用新型的目的在于克服上述现有技术中的不足,提供一种光伏铜带超声波清洗机构。该光伏铜带超声波清洗机构能够有效的清除光伏铜带表面杂质,生产出来的焊带光洁度十分明亮光滑,外观、质量提高了很大的层次。
为实现上述目的,本实用新型采用的技术方案是:光伏铜带超声波清洗机构,其特征在于:包括机架以及安装在机架上的超声波清洗机和开口仓,所述超声波清洗机包括超声波发生器、与超声波发生器相接的超声波换能器和安装在超声波换能器上方的超声波清洗槽,所述超声波清洗槽内盛装有蒸馏水和清洗剂,所述开口仓内盛装有助焊剂,所述机架上设置有支撑架一、支撑架二和支撑架三,所述支撑架一设置在机架的一端,所述支撑架三设置在机架的另一端,所述支撑架二设置在机架的中部,所述开口仓设置在支撑架一和支撑架二之间,所述超声波清洗机位于支撑架二和支撑架三之间,所述支撑架一的上端转动设置有滚动轴一,所述支撑架二的上端转动设置有滚动轴二,所述支撑架三的上端转动设置有滚动轴三,所述滚动轴一、滚动轴二和滚动轴三均沿机架的宽度方向布设,所述超声波清洗槽内转动连接有滚动轴四,所述开口仓内转动连接有滚动轴五,所述滚动轴四和滚动轴五均沿机架的宽度方向布设。
上述的光伏铜带超声波清洗机构,其特征在于:所述支撑架一包括支撑杆一和支撑杆二,所述支撑杆一的下端和支撑杆二的下端均固定连接在机架上,所述滚动轴一的一端与支撑杆一的上端转动连接,所述滚动轴一的另一端与支撑杆二的上端转动连接;所述支撑架二包括支撑杆三和支撑杆四,所述支撑杆三的下端和支撑杆四的下端均固定连接在机架上,所述滚动轴二的一端与支撑杆三的上端转动连接,所述滚动轴二的另一端与支撑杆四的上端转动连接;所述支撑架三包括支撑杆五和支撑杆六,所述支撑杆五的下端和支撑杆六的下端均固定连接在机架上,所述滚动轴三的一端与支撑杆五的上端转动连接,所述滚动轴三的另一端与支撑杆六的上端转动连接。
上述的光伏铜带超声波清洗机构,其特征在于:所述支撑杆一的上端和支撑杆二的上端均向远离开口仓的一侧倾斜,所述支撑杆三、支撑杆四、支撑杆五和支撑杆六均为竖直布设。
本实用新型与现有技术相比具有以下优点:
1、本实用新型的结构简单,设计新颖合理,易于安装。
2、本实用新型使用时,开启超声波清洗机,牵拉使光伏铜带使光伏铜带依次通过滚动轴三、滚动轴四、滚动轴二、滚动轴五和滚动轴一,从而使光伏铜带清洗干净并完成助焊剂的涂覆,其使用方便,使用效果好。
3、本实用新型的实现成本低,使用效果好,便于推广使用。
综上所述,本实用新型结构简单,设计新颖合理,工作可靠性高,使用寿命长,能够有效的清除光伏铜带表面杂质,生产出来的焊带光洁度十分明亮光滑,外观、质量提高了很大的层次。
下面通过附图和实施例,对本实用新型的技术方案做进一步的详细描述。
附图说明
图1为本实用新型的结构示意图。
附图标记说明:
1—机架;        2—支撑杆一;    3—滚动轴一;
4—支撑杆二;    5—开口仓;      6—滚动轴五;
7—支撑杆三;    8—滚动轴二;    9—超声波清洗机;
10—滚动轴四;   11—支撑杆五;   12—滚动轴三;
13—光伏铜带;   14—支撑杆六;   15—支撑杆四。
具体实施方式
如图1所示的一种光伏铜带超声波清洗机构,包括机架1以及安装在机架1上的超声波清洗机9和开口仓5,所述超声波清洗机9包括超声波发生器、与超声波发生器相接的超声波换能器和安装在超声波换能器上方的超声波清洗槽,所述超声波清洗槽内盛装有蒸馏水和清洗剂,所述开口仓5内盛装有助焊剂,所述机架1上设置有支撑架一、支撑架二和支撑架三,所述支撑架一设置在机架1的一端,所述支撑架三设置在机架1的另一端,所述支撑架二设置在机架1的中部,所述开口仓5设置在支撑架一和支撑架二之间,所述超声波清洗机9位于支撑架二和支撑架三之间,所述支撑架一的上端转动设置有滚动轴一3,所述支撑架二的上端转动设置有滚动轴二8,所述支撑架三的上端转动设置有滚动轴三12,所述滚动轴一3、滚动轴二8和滚动轴三12均沿机架1的宽度方向布设,所述超声波清洗槽内转动连接有滚动轴四10,所述开口仓5内转动连接有滚动轴五6,所述滚动轴四10和滚动轴五6均沿机架1的宽度方向布设。
如图1所示,所述支撑架一包括支撑杆一2和支撑杆二4,所述支撑杆一2的下端和支撑杆二4的下端均固定连接在机架1上,所述滚动轴一3的一端与支撑杆一2的上端通过轴承转动连接,所述滚动轴一3的另一端与支撑杆二4的上端通过轴承转动连接;所述支撑架二包括支撑杆三7和支撑杆四15,所述支撑杆三7的下端和支撑杆四15的下端均固定连接在机架1上,所述滚动轴二8的一端与支撑杆三7的上端通过轴承转动连接,所述滚动轴二8的另一端与支撑杆四15的上端通过轴承转动连接;所述支撑架三包括支撑杆五11和支撑杆六14,所述支撑杆五11的下端和支撑杆六14的下端均固定连接在机架1上,所述滚动轴三12的一端与支撑杆五11的上端通过轴承转动连接,所述滚动轴三12的另一端与支撑杆六14的上端通过轴承转动连接。所述支撑杆一2的上端和支撑杆二4的上端均向远离开口仓5的一侧倾斜,所述支撑杆三7、支撑杆四15、支撑杆五11和支撑杆六14均为竖直布设。
使用时,开启超声波清洗机9,牵拉使光伏铜带13使光伏铜带13依次通过滚动轴三12、滚动轴四10、滚动轴二8、滚动轴五6和滚动轴一3,从而使光伏铜带13清洗干净并完成助焊剂的涂覆。该光伏铜带超声波清洗机构能够有效的清除光伏铜带13表面杂质,生产出来的焊带光洁度十分明亮光滑,外观、质量提高了很大的层次。
以上所述,仅是本实用新型的较佳实施例,并非对本实用新型作任何限制,凡是根据本实用新型技术实质对以上实施例所作的任何简单修改、变更以及等效结构变换,均仍属于本实用新型技术方案的保护范围内。

Claims (3)

1.光伏铜带超声波清洗机构,其特征在于:包括机架(1)以及安装在机架(1)上的超声波清洗机(9)和开口仓(5),所述超声波清洗机(9)包括超声波发生器、与超声波发生器相接的超声波换能器和安装在超声波换能器上方的超声波清洗槽,所述超声波清洗槽内盛装有蒸馏水和清洗剂,所述开口仓(5)内盛装有助焊剂,所述机架(1)上设置有支撑架一、支撑架二和支撑架三,所述支撑架一设置在机架(1)的一端,所述支撑架三设置在机架(1)的另一端,所述支撑架二设置在机架(1)的中部,所述开口仓(5)设置在支撑架一和支撑架二之间,所述超声波清洗机(9)位于支撑架二和支撑架三之间,所述支撑架一的上端转动设置有滚动轴一(3),所述支撑架二的上端转动设置有滚动轴二(8),所述支撑架三的上端转动设置有滚动轴三(12),所述滚动轴一(3)、滚动轴二(8)和滚动轴三(12)均沿机架(1)的宽度方向布设,所述超声波清洗槽内转动连接有滚动轴四(10),所述开口仓(5)内转动连接有滚动轴五(6),所述滚动轴四(10)和滚动轴五(6)均沿机架(1)的宽度方向布设。
2.根据权利要求1所述的光伏铜带超声波清洗机构,其特征在于:所述支撑架一包括支撑杆一(2)和支撑杆二(4),所述支撑杆一(2)的下端和支撑杆二(4)的下端均固定连接在机架(1)上,所述滚动轴一(3)的一端与支撑杆一(2)的上端转动连接,所述滚动轴一(3)的另一端与支撑杆二(4)的上端转动连接;所述支撑架二包括支撑杆三(7)和支撑杆四(15),所述支撑杆三(7)的下端和支撑杆四(15)的下端均固定连接在机架(1)上,所述滚动轴二(8)的一端与支撑杆三(7)的上端转动连接,所述滚动轴二(8)的另一端与支撑杆四(15)的上端转动连接;所述支撑架三包括支撑杆五(11)和支撑杆六(14),所述支撑杆五(11)的下端和支撑杆六(14)的下端均固定连接在机架(1)上,所述滚动轴三(12)的一端与支撑杆五(11)的上端转动连接,所述滚动轴三(12)的另一端与支撑杆六(14)的上端转动连接。
3.根据权利要求2所述的光伏铜带超声波清洗机构,其特征在于:所述支撑杆一(2)的上端和支撑杆二(4)的上端均向远离开口仓(5)的一侧倾斜,所述支撑杆三(7)、支撑杆四(15)、支撑杆五(11)和支撑杆六(14)均为竖直布设。
CN 201220621892 2012-11-22 2012-11-22 光伏铜带超声波清洗机构 Expired - Lifetime CN202984182U (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112371646A (zh) * 2020-11-09 2021-02-19 金爱招 生产化纤用超声波清洗装置

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112371646A (zh) * 2020-11-09 2021-02-19 金爱招 生产化纤用超声波清洗装置

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