CN202968376U - Processing equipment for special-shaped glass bottle - Google Patents
Processing equipment for special-shaped glass bottle Download PDFInfo
- Publication number
- CN202968376U CN202968376U CN2012207134094U CN201220713409U CN202968376U CN 202968376 U CN202968376 U CN 202968376U CN 2012207134094 U CN2012207134094 U CN 2012207134094U CN 201220713409 U CN201220713409 U CN 201220713409U CN 202968376 U CN202968376 U CN 202968376U
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- Prior art keywords
- bottle
- mould
- glass bottle
- rotary chuck
- collet
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The utility model provides processing equipment which is simple in structure, convenient to operate and capable of manufacturing a special-shaped glass bottle in high efficiency. The processing equipment comprises a working table, a combustion lamp cap, a rotating chuck, a motor and a forming die rack, wherein the rotating chuck, the motor and the forming die rack are mounted on the working table; the rotating chuck is driven by the motor to rotate; a forming die is mounted on the forming die rack; the rotating chuck is arranged above the combustion lamp cap; the forming die rack is driven by a die propelling cylinder to move forward and backward, and the forming die can be driven by a clamping cylinder to realize a clamping action; and the combustion lamp cap is arranged at one side of the forming die rack and is driven by a lamp cap propelling cylinder to move forward and backward. According to the processing equipment, as the original horizontal processing technology is changed into a vertical processing technology, the highly automatic operation can be conveniently realized, the operation is simple, and the production efficiency and the yield can be greatly improved.
Description
Technical field
The utility model relates to the vial processing units, relates in particular to a kind of processing units for making the non-conventional glass bottle.
Background technology
Current glass packaging goods mostly are greatly straight type bottle, and the existing processing units of great majority is only applicable to process straight type bottle.The remarkable advantage such as be easy to grasp, can not skid because special-shape bottle has, the demand of special-shape bottle increases day by day.Vial processing producer is by carrying out the improvement of technique to domestic bottle making equipment, and in conjunction with the optimization of other stations, preferentially produces the straight type bottle of heavy caliber, and then it is carried out post-forming process, produces special-shape bottle.
Solution commonly used is horizontal special-shape bottle complete processing at present, that is: first straight type bottle that roughing is good, be clipped on station by original screw thread chuck level is outstanding, then the body of horizontal clamping be rotated heating, carry out post forming by the mould clamping when waiting body temperature enough.Because want post forming, it is higher that body is heated temperature, when it reaches softening, to the power effect, can make bottle tail end and bottleneck produce error on right alignment due to gravity and rotary cutting.Simultaneously, working method is loaded down with trivial details, need the old employee of several years operating experience to be competent at, level of automation is low, and makespan is manual operation substantially, artificial clamping, artificial controlled fire manually clamps mould, and it is not high that converted products is produced efficient, easily produce body and lose circle, shine into serious problems for the marking of follow-up scale.
In addition, in existing horizontal complete processing, the operative employee will be with the manual spinning of straight type bottle to chuck, need manual spinning down after its processing, because the bottle temperature that just processes is very high, need the operative employee to go spinning down of a little with proximity gloves, lose time, have a strong impact on working (machining) efficiency, the danger of scald is also arranged.Secondly, because most special-shape bottle bottom constructions need to inwardly concave, horizontal technique can only be produced flat special-shape bottle.Again, horizontal complete processing can't well be controlled bottle rotating cycle and heat-up time, and the operative employee can only by virtue of experience judge, and the rotary chuck position is fixing when stopping, and further causes loading and unloading bottle difficulty.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of simple in structure, but processing units easy to operate and high-level efficiency making special-shaped glass bottle.
The utility model comprises worktable, burning lamp holder, and is arranged on rotary chuck, motor and forming mould frame on worktable, and rotary chuck is rotated by electric motor driving; On the forming mould frame, forming mould is installed, described rotary chuck is arranged on the side top of burning lamp holder, and described forming mould frame pushes air cylinder driven front and back translation by a mould, and can realize the clamping action by a clamping air cylinder driven forming mould; Described burning lamp holder is arranged on a side of forming mould frame, and pushes air cylinder driven left and right translation by lamp holder.
For the ease of producing the special-shape bottle of polytypic, many sizes, described motor and rotary chuck are arranged on an adjustable plate, this adjustable plate is regulated threaded post by two and is arranged on worktable, regulate a pair of setting nut of assembling on threaded post, adjustable plate is set between the setting nut of regulating threaded post.The rotation setting nut can make adjustable plate move up and down along regulating threaded post.
For further solving the inefficient problem of vial loading and unloading in prior art, described rotary chuck, be the box-like chuck of fast open, it comprises that retaining plate and two are symmetrical arranged and intermeshing folding piece, the bottom of folding piece arranges the engagement part suitable with the bottleneck of intending the processed glass bottle, and two folding pieces are slidably connected with retaining plate respectively; Be provided with linking springs between two folding pieces, two folding pieces are provided with at the joint of two folding pieces when closed and open hole, insert when this is opened hole and applies external broach and can pull open two folding pieces.Simultaneously, for the loading and unloading operation of more convenient ground, the top of described folding piece is provided with the dovetail groove orifice that pulls open the parallel perforation of direction with two folding pieces, and described fixing board card is located in this dovetail groove orifice, and two folding pieces can be along this dovetail groove orifice linear slide relative to retaining plate.Open rapidly rotary chuck by the cooperation of opening hole and dovetail groove orifice, reduce by linking springs and clamp rotary chuck, reach the purpose of rapid loading and unloading workpiece.
In addition, in order to ensure the bottleneck fixed installation of the vial of intending processing, prevent gas leakage and affect rotary heating and process, the engagement part of described folding piece is set to screw thread mouth.
Simultaneously, for the demoulding that further solves prior art is difficult, but described forming mould frame comprises that two are symmetrical arranged the also mould installation backplate of opening and closing movement, and bottle collet mould; Two corresponding bottle moulds processed that arrange are separately fixed at two moulds and install on backplate, and described system bottle mould has the inner-wall surface suitable with the special-shaped glass bottle outside wall surface of intending processing; Described bottle collet mould stretches into the bottom of system bottle mould, and this bottle collet mould bottom is provided with an inverted cone surface of expansion from bottom to top, the cone surface that the bottom interior wall mask of described bottle mould processed has the inverted cone surface with bottle collet mould to be complementary; When two system bottle mould clampings, bottle collet mould can move up along this cone surface, and when system bottle mould unclamps, but bottle collet mould automatic fall-back.
Be not shifted in sliding process in order to ensure bottle collet mould, and avoid the bottom clamping stagnation of bottle collet mould and system bottle mould, bottom centre at described bottle collet mould arranges a pilot hole, described bottle collet mould is erected on a positioning contact by this pilot hole, and described positioning contact is fixed on die frame.
In order to process the special-shaped bottle that has at the bottom of the spill bottle, the upper surface of described bottle collet mould is set to the convex surface suitable with concave surface at the bottom of the special-shaped glass bottle bottle of intending processing.
During use, after loading onto the first straight type bottle of finished product, mould is installed backplate and is tightened up by the action of clamping cylinder; Due to the inverted cone surface structure that system bottle mould and bottle collet mould cooperatively interact, along with mould is installed backplate clamping action, during system bottle mold cramping, a bottle collet mould slightly moves up, at the bottom of just in time being adjacent to bottle; When the demoulding, bottle collet mould to bottle collet mould positioning contact, is fully stopped bottle demoulding requisite space due to the gravity slow decreasing, can not produce final product to scratch, and more easily allows the special-shape bottle break away from moulds of moulding; Simultaneously, can also effectively solve for indent demand at the bottom of special-shape bottle, and can also stamp producer's label on bottle collet mould, play false proof provide protection.
In addition, for realizing accurately adding thermal control, and facilitate that finished product is bottled unloads operation, at the top of rotary chuck installing rotation positioning head, with respect to this rotation positioning head installing rotating detector and controller, rotating detector detects rotation positioning head backward controller and sends signal, controller to clamping the bottle rotating cycle on rotary chuck count control, and make bottle stop at the point of fixity position at every turn.
During actually operating, the straight type bottle of heavy caliber with first one-step forming is arranged on rotary chuck, the quick clamping of rotary chuck, and the pulling force auto lock that uses its contained spring is bottleneck fixedly; Electric motor driving rotary chuck rotation, the burning lamp holder is lighted a fire simultaneously and is begun bottle is heated, and by controlling each lamp holder combustion time, the body part is heated, and avoids bottleneck and the bottle end distortion of moulding; Complete when the heat-up time of setting, the burning lamp holder extinguishes, and pushes the air cylinder driven retraction by lamp holder; Mould pushes cylinder the forming mould frame is pushed to, and after waiting mould to put in place, the clamping cylinder tightens up, and drives system bottle mould and fits to bottle surface, and the bottle that rotates is carried out the secondary processing moulding; After the bottle moulding, the clamping cylinder is opened, and system bottle mould is opened, the demoulding.Mould pushes cylinders retract, and lamp holder pushes cylinder and stretches out, and manually pulls open rotary chuck, takes out the special-shape bottle finished product, the upper straight type bottle of folder, and burning lamp holder automatic ignition repeats above step and continues to produce.Above-mentioned in steps, and except the loading and unloading bottle, other all can operate control with the PLC program.
The utility model changes original horizontal complete processing into vertical complete processing, can realize easily the automated operation of higher degree, and simple to operate, production efficiency and yield rate all can increase substantially.
Description of drawings
Fig. 1 is the utility model overall structure schematic diagram;
Fig. 2 is the structural representation of rotary chuck described in the utility model when being opened;
Fig. 3 is that Fig. 2 is along A-A to the sectional structure schematic diagram;
Fig. 4 is that Fig. 2 overlooks the direction structure schematic diagram;
Structural representation when Fig. 5 is this described rotary chuck closure;
Fig. 6 is system bottle mould sectional structure schematic diagram described in the utility model;
Fig. 7 is rotation locating control device schematic diagram described in the utility model.
In figure: planker bottom 1-worktable, 2-, the 3-mould is installed backplate, 4-jaw cylinder, 5-translation twin shaft cylinder, the 6-base plate, the 7-rotary chuck, the 8-lamp holder pushes cylinder, the 9-lamp holder that burns, the 10-motor, the 11-setting nut, 12-regulates threaded post, 13-connects transverse slat, and 14-rotates positioning probe, 21-bottle collet mould, 22-positioning contact, 23-bottle template processed, 71-lockhole, 72-dovetail groove orifice, 73-engagement part, 74-folding piece, 75-spring, 76-screw thread mouth.
Embodiment
As shown in Figure 1, the utility model comprises worktable 1, burning lamp holder 9, rotary chuck 7, motor 10 and forming mould frame; The forming mould frame comprises two moulds installation backplates 3 that correspondence arranges, and a bottom planker 2, and mould installation backplate 3 is sleeved on the slideway of bottom planker 2.Two jaws of jaw cylinder 4 are installed backplate 3 with mould respectively and are connected, but and driven mold backplate 3 be installed realized that clamping moves; Suit translation twin shaft cylinder 5 on the planker 2 of bottom, translation twin shaft cylinder 5 can drive forming mould frame integral body and move forward and backward.
As shown in Figure 1, several burning lamp holders 9 vertical longitudinal rows are located at a side of forming mould frame, and push cylinder 8 by lamp holder and drive and move left and right, with close or leave the determined Working position of rotary chuck 7.
As shown in Figure 1, on worktable 1, mounting base 6, be equipped with two on base plate 6 and regulate threaded post 12, regulate on threaded post 12 and assemble respectively two setting nuts 11, two lug sleeve that connect transverse slat 13 are contained in regulates on threaded post 12, and be placed between two setting nuts 11, rotation setting nut 11 can make connection transverse slat 13 move up and down along regulating threaded post 12.Rotary chuck 7 is connected with motor to be arranged on and is connected on transverse slat 13, and motor 10 drives rotary chucks 7 rotations.
As shown in Fig. 2,3 and 4, rotary chuck 7 is the box-like chuck of fast open, and it comprises that retaining plate (not shown) and two are symmetrical arranged and intermeshing folding piece 74, two folding pieces 74 connect by spring 75; Folding piece 74 tops are provided with the dovetail groove orifice 72 that pulls open the parallel perforation of direction with the folding piece, and its underpart arranges the engagement part 73 adaptive with bottleneck.As shown in Figure 5, when the joint of two folding pieces when closed was provided with lockhole 71, two folding pieces and pulled open, the linking springs between it was pulled open.Outwards pull open the folding piece from lockhole 71, can open fast rotary chuck, after unclamping, two folding pieces of the rotary chuck closure that resets rapidly under spring action, thus reach the purpose of rapid loading and unloading institutes processed glass bottle.
As shown in Figure 4, fixing more stable in order to make bottle, the bottom of the engagement part 73 of folding piece 74 can be set to screw thread mouth 76, can be with the direct spinning of bottleneck to rotary chuck.
As shown in Figure 6, two corresponding bottle templates 23 processed that arrange are separately fixed at two moulds (it is not shown in FIG. at this that mould is installed backplate) on backplate are installed, and system bottle template 23 has the inner-wall surface suitable with the special-shaped glass bottle outside wall surface of intending processing; Bottle collet mould 21 stretches into the bottom of system bottle template 23, the upper surface of bottle collet mould 21 is set to the convex surface suitable with concave surface at the bottom of the special-shaped glass bottle bottle of intending processing, bottle collet mould 21 bottoms are provided with an inverted cone surface of expansion from bottom to top, the cone surface that the bottom interior wall mask of system bottle template 23 has the inverted cone surface with bottle collet mould to be complementary; When two system bottle template 23 clampings, bottle collet mould 21 can move up along this cone surface, and when system bottle mould unclamps, but bottle collet mould automatic fall-back.Simultaneously, as shown in Figure 5, in the bottom centre of bottle collet mould 21, a pilot hole is set, a bottle collet mould 21 is erected on a positioning contact 22 by this pilot hole, and positioning contact 22 can be fixed on the bottom planker of forming mould frame.When system bottle template 23 clamps, because the angle of inclination of this cone surface and the conical surface 2 coordinates, make a bottle collet mould 21 1-2mm that can move up, this makes when a system bottle template 23 is unclamped, but bottle collet mould 21 automatic fall-backs are beneficial to the demoulding of finished product bottle.
As shown in Figure 7, the utility model also can arrange rotation locating control device, specifically: be equiped with rotating detector 14 on connection transverse slat 13, the corresponding installing rotation in the top of rotary chuck positioning head 15, rotating detector 14 detects the backward corresponding controller of rotation positioning head 15 and sends signal, thereby the bottle rotating cycle to clamping on rotary chuck is counted control, and make bottle stop at the point of fixity position at every turn, make the hole of opening of opening quick chuck be positioned at the operative employee and go up on hand, facilitate the charge and discharge operations of bottle to make.
For the straight type bottle of the heavy caliber of having produced, again heat moulding, make special-shape bottle, key step is, first straight type bottle is arranged on rotary chuck 7, motor 10 driven rotary chuck 7 rotations, burning lamp holder 9 is lighted a fire simultaneously and is begun bottle is heated, by controlling each lamp holder combustion time, the body part is heated, avoid bottleneck and the bottle end distortion of moulding; After burning lamp holder 9 all extinguished, lamp holder pushed cylinder 8 and retracts, and translation twin shaft cylinder 5 will be equipped with the forming mould frame of making the bottle mould to be pushed to, after mould put in place, jaw cylinder 4 tightened up, and the bottle of rotation is carried out secondary processing, after the special-shape bottle moulding, jaw cylinder 4 is opened.Translation twin shaft cylinder 5 is retracted, and lamp holder pushes cylinder 8 and stretches out, and manually unclamps rotary chuck 7, takes out special-shaped finished product, the upper straight type bottle of folder, and burning lamp holder automatic ignition repeats above step and continues to produce.
Claims (9)
1. a non-conventional glass bottle processing units, comprise worktable, burning lamp holder, and be arranged on rotary chuck, motor and forming mould frame on worktable, and rotary chuck is rotated by electric motor driving; On the forming mould frame, forming mould is installed, it is characterized in that: described rotary chuck is arranged on the side top of burning lamp holder, and described forming mould frame pushes air cylinder driven front and back translation by a mould, and can realize the clamping action by a clamping air cylinder driven forming mould; Described burning lamp holder is arranged on a side of forming mould frame, and pushes air cylinder driven left and right translation by lamp holder.
2. non-conventional glass bottle processing units according to claim 1, it is characterized in that: described motor and rotary chuck are arranged on an adjustable plate, this adjustable plate is regulated threaded post by two and is arranged on worktable, regulate a pair of setting nut of assembling on threaded post, adjustable plate is set between the setting nut of regulating threaded post; The rotation setting nut can make adjustable plate move up and down along regulating threaded post.
3. non-conventional glass bottle processing units according to claim 1, it is characterized in that: described rotary chuck comprises that retaining plate and two are symmetrical arranged and intermeshing folding piece, the bottom of folding piece arranges the engagement part suitable with the bottleneck of intending the processed glass bottle, and two folding pieces are slidably connected with retaining plate respectively; Be provided with linking springs between two folding pieces, two folding pieces are provided with at the joint of two folding pieces when closed and open hole, insert when this is opened hole and applies external broach and can pull open two folding pieces.
4. non-conventional glass bottle processing units according to claim 3, it is characterized in that: the top of described folding piece is provided with the dovetail groove orifice that pulls open the parallel perforation of direction with two folding pieces; Described fixing board card is located in this dovetail groove orifice, and two folding pieces can be along this dovetail groove orifice linear slide relative to retaining plate.
5. non-conventional glass bottle processing units according to claim 4, it is characterized in that: the engagement part of described folding piece is set to screw thread mouth.
6. non-conventional glass bottle processing units according to claim 1 is characterized in that: but described forming mould frame comprises that two are symmetrical arranged and the mould of opening and closing movement is installed backplate, and bottle collet mould; Two corresponding bottle moulds processed that arrange are separately fixed at two moulds and install on backplate, and described system bottle mould has the inner-wall surface suitable with the special-shaped glass bottle outside wall surface of intending processing; Described bottle collet mould stretches into the bottom of system bottle mould, and this bottle collet mould bottom is provided with an inverted cone surface of expansion from bottom to top, the cone surface that the bottom interior wall mask of described bottle mould processed has the inverted cone surface with bottle collet mould to be complementary; When two system bottle mould clampings, bottle collet mould can move up along this cone surface, and when system bottle mould unclamps, but bottle collet mould automatic fall-back.
7. non-conventional glass bottle processing units according to claim 6, it is characterized in that: the bottom centre at described bottle collet mould arranges a pilot hole, described bottle collet mould is erected on a positioning contact by this pilot hole, and described positioning contact is fixed on die frame.
8. non-conventional glass bottle processing units according to claim 6 is characterized in that: the upper surface of described bottle collet mould is set to the convex surface suitable with the bottle end concave surface of the special-shaped glass bottle of intending processing.
9. according to claim 1-8 described non-conventional glass bottle of any one claim processing unitss, it is characterized in that: at the corresponding installing rotation in the top of rotary chuck positioning head, with respect to this rotation positioning head installing rotating detector and controller, rotating detector detects the backward controller of rotation positioning head and sends signal, controller to clamping the bottle rotating cycle on rotary chuck count control, and make bottle stop at the point of fixity position at every turn.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012207134094U CN202968376U (en) | 2012-12-21 | 2012-12-21 | Processing equipment for special-shaped glass bottle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012207134094U CN202968376U (en) | 2012-12-21 | 2012-12-21 | Processing equipment for special-shaped glass bottle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202968376U true CN202968376U (en) | 2013-06-05 |
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ID=48509477
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012207134094U Expired - Lifetime CN202968376U (en) | 2012-12-21 | 2012-12-21 | Processing equipment for special-shaped glass bottle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202968376U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103011570A (en) * | 2012-12-21 | 2013-04-03 | 丹阳双峰玻璃有限公司 | Irregularly-shaped glass bottle processing equipment |
| CN106915622A (en) * | 2015-12-25 | 2017-07-04 | 李梦翔 | A kind of vial process units |
| CN112679080A (en) * | 2020-12-17 | 2021-04-20 | 重庆欣维尔玻璃有限公司 | Screw processing method of screw glass bottle |
-
2012
- 2012-12-21 CN CN2012207134094U patent/CN202968376U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103011570A (en) * | 2012-12-21 | 2013-04-03 | 丹阳双峰玻璃有限公司 | Irregularly-shaped glass bottle processing equipment |
| CN103011570B (en) * | 2012-12-21 | 2015-01-07 | 丹阳双峰玻璃有限公司 | Irregularly-shaped glass bottle processing equipment |
| CN106915622A (en) * | 2015-12-25 | 2017-07-04 | 李梦翔 | A kind of vial process units |
| CN112679080A (en) * | 2020-12-17 | 2021-04-20 | 重庆欣维尔玻璃有限公司 | Screw processing method of screw glass bottle |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130605 |