CN103011570A - Irregularly-shaped glass bottle processing equipment - Google Patents
Irregularly-shaped glass bottle processing equipment Download PDFInfo
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- CN103011570A CN103011570A CN2012105614369A CN201210561436A CN103011570A CN 103011570 A CN103011570 A CN 103011570A CN 2012105614369 A CN2012105614369 A CN 2012105614369A CN 201210561436 A CN201210561436 A CN 201210561436A CN 103011570 A CN103011570 A CN 103011570A
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- bottle
- mould
- glass bottle
- rotary chuck
- processing units
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The invention provides special-shaped glass bottle processing equipment which is simple in structure, convenient in operation and high in efficiency. The processing equipment comprises a working table, combustion lamp holders, and a rotary clamp, a motor and a forming die rack which are mounted on the working table, wherein the rotary clamp is driven by the motor to rotate; a forming die is mounted on the forming die rack; the rotary clamp is arranged above the combustion lamp holders; the forming die rack is driven by a die push air cylinder to move forwards and backwards, and is driven by a clamping air cylinder to realize clamping; and the combustion lamp holders are arranged on one side of the forming die rack and are driven by a holder push air cylinder to move horizontally. According to the invention, an original horizontal processing process is changed into a vertical processing process, which is convenient to realize higher-automation operation; and the operation is simple, and both the production efficiency and yield are greatly improved.
Description
Technical field
The present invention relates to the vial processing units, relate in particular to a kind of processing units for making the non-conventional glass bottle.
Background technology
Current glass packaging goods mostly are greatly straight type bottle, and the existing processing units of great majority is only applicable to process straight type bottle.The remarkable advantage such as be easy to grasp, can not skid because special-shape bottle has, the demand of special-shape bottle increases day by day.Vial processing producer is by carrying out the improvement of technique to domestic bottle making equipment, and in conjunction with the optimization of other stations, preferentially produces the straight type bottle of heavy caliber, and then it is carried out post-forming process, produces special-shape bottle.
Solution commonly used is horizontal special-shape bottle complete processing at present, that is: first straight type bottle that roughing is good, be clipped on the station by original screw thread chuck level is outstanding, then the body of horizontal clamping be rotated heating, carry out post forming by the mould clamping when waiting body temperature enough.Because want post forming, it is higher that body is heated temperature, and when it reached softening, because gravity and rotary cutting be to the power effect, meeting was so that the error on bottle tail end and the bottleneck generation right alignment.Simultaneously, working method is loaded down with trivial details, need the old employee of several years operating experience to be competent at, level of automation is low, and makespan is manual operation substantially, artificial clamping, artificial controlled fire manually clamps mould, and it is not high that converted products is produced efficient, easily produce body and lose circle, shine into serious problems for the marking of follow-up scale.
In addition, in existing horizontal complete processing, the operative employee will be with the manual spinning of straight type bottle to chuck, after its processing, need manual spinning down, because the bottle temperature that just processes is very high, needs the operative employee to go spinning down of a little with proximity gloves, loses time, have a strong impact on working (machining) efficiency, the danger of scald is also arranged.Secondly, because most special-shape bottle bottom constructions need to inwardly concave, horizontal technique can only be produced flat special-shape bottle.Again, horizontal complete processing can't well be controlled bottle rotating cycle and heat-up time, and the operative employee can only by virtue of experience judge, and the rotary chuck position is fixing when stopping, and further causes loading and unloading bottle difficulty.
Summary of the invention
Technical problem to be solved by this invention provides a kind of simple in structure, but processing units easy to operate and high-level efficiency making special-shaped glass bottle.
The present invention includes worktable, burning lamp holder, and be installed in rotary chuck, motor and forming mould frame on the worktable, rotary chuck is rotated by electric motor driving; On the forming mould frame forming mould is installed, described rotary chuck is arranged on the side top of burning lamp holder, and described forming mould frame pushes air cylinder driven front and back translation by a mould, and can realize the clamping action by a clamping air cylinder driven forming mould; Described burning lamp holder is arranged on a side of forming mould frame, and pushes air cylinder driven left and right sides translation by lamp holder.
For the ease of producing the special-shape bottle of polytypic, many sizes, described motor and rotary chuck are installed on the adjustable plate, this adjustable plate is regulated threaded column by two and is installed on the worktable, regulate a pair of setting nut of assembling on the threaded column, adjustable plate is set between the setting nut of regulating threaded column.The rotation setting nut can make adjustable plate move up and down along regulating threaded column.
Vial loads and unloads inefficient problem in the prior art in order further to solve, described rotary chuck, be the box-like chuck of fast open, it comprises that retaining plate and two are symmetrical arranged and intermeshing folding piece, the bottom of folding piece arranges the engagement part suitable with the bottleneck of intending the processed glass bottle, and two folding pieces are slidingly connected with retaining plate respectively; Be provided with linking springs between the two folding pieces, the joint of two folding pieces when two folding pieces are closed is provided with opens hole, inserts when this is opened hole and applies external broach and can pull open two folding pieces.Simultaneously, for the loading and unloading operation of more convenient ground, the top of described folding piece is provided with two folding pieces and pulls open the parallel dovetail groove orifice of direction, and described fixing board card is located in this dovetail groove orifice, and two folding pieces can be along the relative linear slide with retaining plate of this dovetail groove orifice.Open rapidly rotary chuck by the cooperation of opening hole and dovetail groove orifice, clamp rotary chuck by the linking springs reduction, reach the purpose of rapid loading and unloading workpiece.
In addition, in order to ensure the bottleneck fixed installation of the vial of intending processing, prevent gas leakage and affect rotary heating and process, the engagement part of described folding piece is set to screw thread mouth.
Simultaneously, for the demoulding that further solves prior art is difficult, but described forming mould frame comprises that two are symmetrical arranged the also mould installation backplate of opening and closing movement, and bottle collet mould; Two corresponding bottle moulds processed that arrange are separately fixed at two moulds and install on the backplate, and described system bottle mould has the inner-wall surface suitable with the special-shaped glass bottle outside wall surface of intending processing; Described bottle collet mould stretches into the bottom of system bottle mould, and this bottle collet mould bottom is provided with a from bottom to top inverted cone surface of expansion, the cone surface that the bottom interior wall mask of described bottle mould processed has the inverted cone surface with bottle collet mould to be complementary; When two system bottle mould clampings, bottle collet mould can move up along this cone surface, and when system bottle mould unclamps, but bottle collet mould automatic fall-back.
Be not shifted in sliding process in order to ensure bottle collet mould, and avoid the bottom clamping stagnation of bottle collet mould and system bottle mould, bottom centre at described bottle collet mould arranges a pilot hole, described bottle collet mould is erected on the positioning contact by this pilot hole, and described positioning contact is fixed on the die frame.
In order to process the special-shaped bottle that has at the bottom of the spill bottle, the upper surface of described bottle collet mould is set to the convex surface suitable with concave surface at the bottom of the special-shaped glass bottle bottle of intending processing.
During use, load onto after the first straight type bottle of finished product, mould is installed backplate and is tightened up by the action of clamping cylinder; Because the inverted cone surface structure that system bottle mould and bottle collet mould cooperatively interact, along with mould is installed backplate clamping action, during system bottle mold cramping, a bottle collet mould slightly moves up, at the bottom of just in time being adjacent to bottle; When the demoulding, bottle collet mould is because the gravity slow decreasing to bottle collet mould positioning contact, is fully stopped bottle demoulding requisite space, can not produce final product to scratch, the easier special-shape bottle break away from moulds that allows moulding; Simultaneously, can also effectively solve for indent demand at the bottom of the special-shape bottle, and on bottle collet mould, can also stamp producer's label, play false proof provide protection.
In addition, for realizing accurately adding thermal control, and make things convenient for that finished product is bottled to unload operation, at the top of rotary chuck installing rotation positioning head, with respect to this rotation positioning head installing rotating detector and controller, rotating detector detects the backward controller of rotation positioning head and sends signal, and controller is counted control to the bottle rotating cycle of clamping on rotary chuck, and makes bottle stop at the point of fixity position at every turn.
During actually operating, the straight type bottle of heavy caliber with first one-step forming is installed on the rotary chuck, the quick clamping of rotary chuck, and the pulling force auto lock that uses its contained spring is bottleneck fixedly; The rotation of electric motor driving rotary chuck, the burning lamp holder is lighted a fire simultaneously and is begun bottle is heated, and combustion time the body part is heated by controlling each lamp holder, avoids bottleneck and the distortion of the bottle end of moulding; Finish when the heat-up time of setting, the burning lamp holder extinguishes, and pushes the air cylinder driven retraction by lamp holder; Mould pushes cylinder the forming mould frame is pushed to, wait mould to put in place after, the clamping cylinder tightens up, and drives a system bottle mould and fits to bottle surface, and the bottle of rotation is carried out the secondary processing moulding; After the bottle moulding, the clamping cylinder is opened, and system bottle mould is opened the demoulding.Mould pushes cylinders retract, and lamp holder pushes cylinder and stretches out, and manually pulls open rotary chuck, takes out the special-shape bottle finished product, presss from both sides upper straight type bottle again, and burning lamp holder automatic ignition repeats above step and continues to produce.Above-mentioned in steps, and except the loading and unloading bottle, other all can operate control with the PLC program.
The present invention changes original horizontal complete processing into vertical complete processing, can realize easily the automated operation of higher degree, and simple to operate, production efficiency and yield rate all can increase substantially.
Description of drawings
Fig. 1 is overall structure synoptic diagram of the present invention;
Fig. 2 is the structural representation of rotary chuck of the present invention when being opened;
Fig. 3 is that Fig. 2 is along A-A to the sectional structure synoptic diagram;
Fig. 4 is that Fig. 2 overlooks the direction structure synoptic diagram;
Structural representation when Fig. 5 is this described rotary chuck closure;
Fig. 6 is system bottle mould sectional structure synoptic diagram of the present invention;
Fig. 7 is rotation locating control device synoptic diagram of the present invention.
Among the figure: the 1-worktable, 2-bottom planker, the 3-mould is installed backplate, 4-jaw cylinder, 5-translation twin shaft cylinder, the 6-base plate, the 7-rotary chuck, the 8-lamp holder pushes cylinder, the 9-lamp holder that burns, the 10-motor, the 11-setting nut, 12-regulates threaded column, 13-connects transverse slat, and 14-rotates positioning probe, 21-bottle collet mould, 22-positioning contact, 23-bottle template processed, 71-lockhole, 72-dovetail groove orifice, 73-engagement part, 74-folding piece, 75-spring, 76-screw thread mouth.
Embodiment
As shown in Figure 1, the present invention includes worktable 1, burning lamp holder 9, rotary chuck 7, motor 10 and forming mould frame; The forming mould frame comprises two moulds installation backplates 3 that correspondence arranges, and a bottom planker 2, and mould installation backplate 3 is sleeved on the slideway of bottom planker 2.Two jaws of jaw cylinder 4 are installed backplate 3 with mould respectively and are connected, but and driven mold backplate 3 be installed realized that clampings move; Suit translation twin shaft cylinder 5 on the planker 2 of bottom, translation twin shaft cylinder 5 can drive forming mould frame integral body and move forward and backward.
As shown in Figure 1, several burning lamp holder 9 vertical longitudinal rows are located at a side of forming mould frame, and push cylinder 8 by lamp holder and drive move left and right, with close or leave rotary chuck 7 determined Working positions.
As shown in Figure 1, mounting base 6 on the worktable 1, be equipped with two on the base plate 6 and regulate threaded column 12, regulate on the threaded column 12 and assemble respectively two setting nuts 11, two lug sleeve that connect transverse slat 13 are contained in regulates on the threaded column 12, and place between two setting nuts 11, rotation setting nut 11 can make connection transverse slat 13 move up and down along regulating threaded column 12.Rotary chuck 7 is connected with motor to be installed in and is connected on the transverse slat 13, and motor 10 drives rotary chucks 7 rotations.
Shown in Fig. 2,3 and 4, rotary chuck 7 is the box-like chuck of fast open, and it comprises that retaining plate (not shown) and two are symmetrical arranged and intermeshing folding piece 74, two folding pieces 74 connect by spring 75; Folding piece 74 tops are provided with the dovetail groove orifice 72 that pulls open the parallel perforation of direction with the folding piece, and its underpart arranges the engagement part 73 adaptive with bottleneck.As shown in Figure 5, when the joint when two folding pieces are closed was provided with lockhole 71, two folding pieces and is pulled open, the linking springs between it was pulled open.Outwards pull open the folding piece from lockhole 71, can open fast rotary chuck, after unclamping, two folding pieces of the rotary chuck closure that under spring action, resets rapidly, thus reach the purpose of rapid loading and unloading institute processed glass bottle.
As shown in Figure 4, fixing more stable in order to make bottle, the bottom of the engagement part 73 of folding piece 74 can be set to screw thread mouth 76, can be with the direct spinning of bottleneck to rotary chuck.
As shown in Figure 6, two corresponding bottle templates 23 processed that arrange are separately fixed at two moulds (it is not shown in FIG. at this that mould is installed backplate) on the backplate are installed, and system bottle template 23 has the inner-wall surface suitable with the special-shaped glass bottle outside wall surface of intending processing; Bottle collet mould 21 stretches into the bottom of system bottle template 23, the upper surface of bottle collet mould 21 is set to the convex surface suitable with concave surface at the bottom of the special-shaped glass bottle bottle of intending processing, bottle collet mould 21 bottoms are provided with a from bottom to top inverted cone surface of expansion, the cone surface that the bottom interior wall mask of system bottle template 23 has the inverted cone surface with bottle collet mould to be complementary; When two system bottle template 23 clampings, bottle collet mould 21 can move up along this cone surface, and when system bottle mould unclamps, but bottle collet mould automatic fall-back.Simultaneously, as shown in Figure 5, in the bottom centre of bottle collet mould 21 pilot hole is set, a bottle collet mould 21 is erected on the positioning contact 22 by this pilot hole, and positioning contact 22 can be fixed on the bottom planker of forming mould frame.When system bottle template 23 clamps, because the angle of inclination of this cone surface and the conical surface 2 cooperates, the 1-2mm so that a bottle collet mould 21 can move up, this is so that when a system bottle template 23 is unclamped, but bottle collet mould 21 automatic fall-backs are beneficial to the demoulding of finished product bottle.
As shown in Figure 7, the present invention also can arrange rotation locating control device, specifically: be equiped with rotating detector 14 at connection transverse slat 13, the corresponding installing rotation in the top of rotary chuck positioning head 15, rotating detector 14 detects rotation positioning head 15 backward corresponding controllers and sends signal, thereby the bottle rotating cycle of clamping on rotary chuck counted control, and also pass through drive and control of electric machine, make bottle stop at the point of fixity position at every turn, be positioned at the operative employee and go up on hand so that open the hole of opening of quick chuck, make things convenient for the charge and discharge operations of bottle to make.
For the straight type bottle of the heavy caliber of having produced, again heat moulding, make special-shape bottle, key step is, first straight type bottle is installed on the rotary chuck 7,7 rotations of motor 10 driven rotary chucks, burning lamp holder 9 is lighted a fire simultaneously and is begun bottle is heated, combustion time the body part is heated by controlling each lamp holder, avoid bottleneck and the distortion of the bottle end of moulding; After burning lamp holder 9 all extinguished, lamp holder pushed cylinder 8 and retracts, and translation twin shaft cylinder 5 will be equipped with the forming mould frame of making the bottle mould to be pushed to, after mould put in place, jaw cylinder 4 tightened up, and the bottle of rotation is carried out secondary processing, after the special-shape bottle moulding, jaw cylinder 4 is opened.Translation twin shaft cylinder 5 is retracted, and lamp holder pushes cylinder 8 and stretches out, and manually unclamps rotary chuck 7, takes out special-shaped finished product, presss from both sides upper straight type bottle again, and burning lamp holder automatic ignition repeats above step and continues to produce.
Claims (9)
1. a non-conventional glass bottle processing units comprises worktable, burning lamp holder, and is installed in rotary chuck, motor and forming mould frame on the worktable, and rotary chuck is rotated by electric motor driving; On the forming mould frame forming mould is installed, it is characterized in that: described rotary chuck is arranged on the side top of burning lamp holder, and described forming mould frame pushes air cylinder driven front and back translation by a mould, and can realize the clamping action by a clamping air cylinder driven forming mould; Described burning lamp holder is arranged on a side of forming mould frame, and pushes air cylinder driven left and right sides translation by lamp holder.
2. non-conventional glass bottle processing units according to claim 1, it is characterized in that: described motor and rotary chuck are installed on the adjustable plate, this adjustable plate is regulated threaded column by two and is installed on the worktable, regulate a pair of setting nut of assembling on the threaded column, adjustable plate is set between the setting nut of regulating threaded column; The rotation setting nut can make adjustable plate move up and down along regulating threaded column.
3. non-conventional glass bottle processing units according to claim 1, it is characterized in that: described rotary chuck comprises that retaining plate and two are symmetrical arranged and intermeshing folding piece, the bottom of folding piece arranges the engagement part suitable with the bottleneck of intending the processed glass bottle, and two folding pieces are slidingly connected with retaining plate respectively; Be provided with linking springs between the two folding pieces, the joint of two folding pieces when two folding pieces are closed is provided with opens hole, inserts when this is opened hole and applies external broach and can pull open two folding pieces.
4. non-conventional glass bottle processing units according to claim 3, it is characterized in that: the top of described folding piece is provided with two folding pieces and pulls open the parallel dovetail groove orifice of direction; Described fixing board card is located in this dovetail groove orifice, and two folding pieces can be along the relative linear slide with retaining plate of this dovetail groove orifice.
5. non-conventional glass bottle processing units according to claim 4, it is characterized in that: the engagement part of described folding piece is set to screw thread mouth.
6. non-conventional glass bottle processing units according to claim 1 is characterized in that: but described forming mould frame comprises that two are symmetrical arranged and the mould of opening and closing movement is installed backplate, and bottle collet mould; Two corresponding bottle moulds processed that arrange are separately fixed at two moulds and install on the backplate, and described system bottle mould has the inner-wall surface suitable with the special-shaped glass bottle outside wall surface of intending processing; Described bottle collet mould stretches into the bottom of system bottle mould, and this bottle collet mould bottom is provided with a from bottom to top inverted cone surface of expansion, the cone surface that the bottom interior wall mask of described bottle mould processed has the inverted cone surface with bottle collet mould to be complementary; When two system bottle mould clampings, bottle collet mould can move up along this cone surface, and when system bottle mould unclamps, but bottle collet mould automatic fall-back.
7. non-conventional glass bottle processing units according to claim 6, it is characterized in that: the bottom centre at described bottle collet mould arranges a pilot hole, described bottle collet mould is erected on the positioning contact by this pilot hole, and described positioning contact is fixed on the die frame.
8. non-conventional glass bottle processing units according to claim 6 is characterized in that: the upper surface of described bottle collet mould is set to the convex surface suitable with the bottle end concave surface of the special-shaped glass bottle of intending processing.
9. the described non-conventional glass bottle of any one claim processing units according to claim 1-8, it is characterized in that: at the top of rotary chuck installing rotation positioning head, with respect to this rotation positioning head installing rotating detector and controller, rotating detector detects the backward controller of rotation positioning head and sends signal, controller is counted control to the bottle rotating cycle of clamping on rotary chuck, and makes bottle stop at the point of fixity position at every turn.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210561436.9A CN103011570B (en) | 2012-12-21 | 2012-12-21 | Irregularly-shaped glass bottle processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210561436.9A CN103011570B (en) | 2012-12-21 | 2012-12-21 | Irregularly-shaped glass bottle processing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN103011570A true CN103011570A (en) | 2013-04-03 |
| CN103011570B CN103011570B (en) | 2015-01-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210561436.9A Active CN103011570B (en) | 2012-12-21 | 2012-12-21 | Irregularly-shaped glass bottle processing equipment |
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| CN (1) | CN103011570B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108455834A (en) * | 2018-03-09 | 2018-08-28 | 王新 | Special-shaped heatproof glass container and preparation method thereof |
| CN109111094A (en) * | 2018-08-23 | 2019-01-01 | 常熟市文特实验器皿有限公司 | A kind of conical flask bottom vial and its process equipment and processing method |
| CN113185095A (en) * | 2021-05-12 | 2021-07-30 | 陈勇衡 | Polygonal glass cup shaping device |
| CN114392183A (en) * | 2021-12-28 | 2022-04-26 | 重庆三丰玻璃有限公司 | Anti-sticking medicinal glass bottle and processing method thereof |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105800918A (en) * | 2016-03-07 | 2016-07-27 | 安徽佰瑞特日用品有限公司 | Rotary clamping device for thermos glass liner |
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| US3730699A (en) * | 1966-11-29 | 1973-05-01 | J Dichter | Machine for working articles of thermoplastic materials |
| CN2151148Y (en) * | 1993-03-31 | 1993-12-29 | 其隆机械有限公司 | Mould for fluorescent tube connecting apparatus |
| CN101298362A (en) * | 2008-06-25 | 2008-11-05 | 宁波正力药品包装有限公司 | Vertical type bottle making machine |
| CN202968376U (en) * | 2012-12-21 | 2013-06-05 | 丹阳双峰玻璃有限公司 | Processing equipment for special-shaped glass bottle |
-
2012
- 2012-12-21 CN CN201210561436.9A patent/CN103011570B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3730699A (en) * | 1966-11-29 | 1973-05-01 | J Dichter | Machine for working articles of thermoplastic materials |
| CN2151148Y (en) * | 1993-03-31 | 1993-12-29 | 其隆机械有限公司 | Mould for fluorescent tube connecting apparatus |
| CN101298362A (en) * | 2008-06-25 | 2008-11-05 | 宁波正力药品包装有限公司 | Vertical type bottle making machine |
| CN202968376U (en) * | 2012-12-21 | 2013-06-05 | 丹阳双峰玻璃有限公司 | Processing equipment for special-shaped glass bottle |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108455834A (en) * | 2018-03-09 | 2018-08-28 | 王新 | Special-shaped heatproof glass container and preparation method thereof |
| CN109111094A (en) * | 2018-08-23 | 2019-01-01 | 常熟市文特实验器皿有限公司 | A kind of conical flask bottom vial and its process equipment and processing method |
| CN109111094B (en) * | 2018-08-23 | 2021-03-30 | 滁州文特仪器科技有限公司 | Glass bottle with conical bottle bottom and processing equipment and processing method thereof |
| CN113185095A (en) * | 2021-05-12 | 2021-07-30 | 陈勇衡 | Polygonal glass cup shaping device |
| CN113185095B (en) * | 2021-05-12 | 2022-08-23 | 山东旭坤玻璃制品有限公司 | Polygonal glass cup shaping device |
| CN114392183A (en) * | 2021-12-28 | 2022-04-26 | 重庆三丰玻璃有限公司 | Anti-sticking medicinal glass bottle and processing method thereof |
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| Publication number | Publication date |
|---|---|
| CN103011570B (en) | 2015-01-07 |
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