CN202910740U - Abrasive recovering system for sand blasting operation of ship building - Google Patents
Abrasive recovering system for sand blasting operation of ship building Download PDFInfo
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- CN202910740U CN202910740U CN 201220519037 CN201220519037U CN202910740U CN 202910740 U CN202910740 U CN 202910740U CN 201220519037 CN201220519037 CN 201220519037 CN 201220519037 U CN201220519037 U CN 201220519037U CN 202910740 U CN202910740 U CN 202910740U
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- sand
- separator
- abrasive
- rotary screen
- bucket elevator
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Abstract
The utility model relates to an abrasive recovering system for sand blasting operation of ship building, which comprises a bucket elevator, an upper screw conveyor, a separating device and a lower two-way screw conveyor, wherein the vertical bucket elevator is connected with one end of the upper screw conveyor through a connecting pipe, and the other end of the upper screw conveyor is connected with the separating device through the lower part of the upper screw conveyor; the lower part of the separating device is connected with the middle part of the lower two-way screw conveyor, and two abrasive-discharging mouths are respectively formed at the two ends of the lower part of the lower two-way screw conveyor; an ash discharging pipe and an air suction pipe are arranged on the side wall of the separating device; and an inclined rotary screen used for separating solid dust and the sand material from the abrasive is arranged in the separating device. The recovering system can greatly reduce the noise pollution and dust pollution, avoids raw material waste and reduces the equipment damage ratio.
Description
Technical field
The utility model relates to shipbuilding, the abrasive reclaiming system when specially referring to shipbuilding in the sandblast operation.
Background technology
When shipbuilding, produce first each segmentation, then be assembled into complete cross section, total group that carries out at last complete cross section forms hull.Many times need the sandblast operation is carried out in segmentation even parts, as the prologue of japanning.
Blasting treatment is one of main method of piece surface processing, and the blasting treatment operation is put in the sand blasting room, and large-scale sand blasting room mainly is comprised of two parts: be respectively sand blasting system with abrasive reclaiming, separate and dust pelletizing system.The latter's Main Function be to sand washing with the steel sand recycling that circulates, reduce the sand washing cost.
In existing abrasive reclaiming system, the main device that separates steel sand is made of four vibrating motors and screen cloth, and used be threephase asynchronous.Because the unique drive manner of vibrating motor, vibrating motor is the exciting source that power source and vibration source are combined as a whole, and vibrating motor is that one group of adjustable eccentric piece respectively is installed at the armature spindle two ends, and the centrifugal force that utilizes axle and eccentric block High Rotation Speed to produce obtains exciting force.Make it in actual moving process, can produce great noise, because two bobbing machines are installed on the iron plate, iron plate is installed on the abrasive reclaiming casing, fixed by 4 screws, every abrasive reclaiming separator box is by four bobbing machines, and when the bobbing machine operation was used, the excessive related iron plate of power of motor was vibrated together, often iron plate is shatter and with the fixed screw short base iron plate high-frequency bump casing that causes that shakes, until related firm banking is shatter.
In the abrasive reclaiming system of prior art, several large problem that abrasive reclaiming originally and separating part can produce in use: noise pollution, air-borne dust pollution, wastage of material, device damage rate are high.The consequence that produces in order to reduce above-mentioned several large problem, in line with safety in production, the principle of protection Manufacturing Worker health is necessary to have carried out rational, advanced, up hill and dale transformation and upgrade to reclaiming piece-rate system.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art, the abrasive reclaiming system when a kind of shipbuilding is provided in the sandblast operation.Abrasive reclaiming of the present utility model system wants to alleviate noise pollution and dust pollution, avoids waste of raw materials and reduces the spoilage of equipment.
In order to reach the foregoing invention purpose, the technical scheme that the utility model provides is as follows:
Abrasive reclaiming system during a kind of shipbuilding in the sandblast operation, it is characterized in that, this abrasive reclaiming system includes bucket elevator, upper conveying worm, separator and lower spiral bidirectional conveyor, the bucket elevator of standing is connected to an end of described upper conveying worm by a tube connector, upward the other end of conveying worm is connected on the separator by the bottom, the bottom of separator is connected to the middle part of lower spiral bidirectional conveyor, the two ends, bottom of lower spiral bidirectional conveyor respectively are provided with a sand-falling port, the sidewall of separator is provided with a cement output tank and an aspiration channel, is provided with in this separator to be in tilted layout, be used for abrasive material and isolate the rotary screen of solid dust and sand material.
In abrasive reclaiming of the present utility model system, described cement output tank is connected in separator near on the sidewall of bottom, and the port of export of this cement output tank is tilted to lower setting, and the openend of described aspiration channel upwards arranges.
In abrasive reclaiming of the present utility model system, be provided with frame, rotary screen, funnel, reductor and motor in the described separator, described rotary screen is positioned on the described frame obliquely, described motor connects reductor, this reductor is connected with described rotary screen by shaft coupling, and described funnel is arranged at the bottom of rotary screen and is connected on the described lower spiral bidirectional conveyor.
In abrasive reclaiming of the present utility model system, described sand-falling port is connected to sand storage chamber, and the sand cylinder of sandblast operation is connected in the bottom of sand storage chamber; The bottom of described bucket elevator is to collect the sandpit that rear steel sand is used in the sandblast operation, and used steel sand passes through a tape transport to bucket elevator in the sandpit.
Based on technique scheme, abrasive reclaiming of the present utility model system has in use obtained following technique effect:
1. reduce significantly noise pollution.The utility model is that the steel sand separator that four original vibrating motors etc. form is replaced with drum-type sand screen, make material in cylinder, overturn, roll, qualified undersize is discharged through the screen cloth of cylinder cylindrical, and underproof undersize is through the terminal discharge of cylinder.
2. avoid causing dust pollution.We have increased by two aspiration channels in sand storage chamber, increased simultaneously the diameter of aspiration channel on the rotary screen, because the spiral vortex type principle of using in the separation process, steel sand can be drawn in the aspiration channel, solved well a difficult problem that produces a large amount of dust pollutions in the separation process, so that the dust collection capacity of equipment strengthens greatly.
3. avoid waste of raw materials, reduced the spoilage of equipment.Separator of the present utility model adopts the rotating centrifugal separation principle, keeps sealing state, so that raw material can not produce waste after separation; In addition, separator of the present utility model adopts the sieve formula to separate, and by columnar bolter, can improve separative efficiency and reduce the equipment loss rate, increases the service life.
Description of drawings
The structural representation of the abrasive reclaiming system when Fig. 1 is the utility model shipbuilding in the sandblast operation.
Fig. 2 is the structural representation of separator in the abrasive reclaiming of the present utility model system.
The specific embodiment
Below we when coming shipbuilding of the present utility model with specific embodiment by reference to the accompanying drawings the abrasive reclaiming system in the sandblast operation do further and elaborate; form and workflow in the hope of understand structure of the present utility model more cheer and brightly, but can not limit protection domain of the present utility model with this.
Please see Figure 1 and Fig. 2, the structural representation of the abrasive reclaiming system when Fig. 1 is the utility model shipbuilding in the sandblast operation, Fig. 2 are the structural representations of separator in the abrasive reclaiming of the present utility model system.As seen from the figure, during the utility model shipbuilding the abrasive reclaiming system in the sandblast operation structure form mainly include bucket elevator 1, on conveying worm 3, separator 4 and lower spiral bidirectional conveyor 5.
Wherein, the bucket elevator 1 of standing is connected to an end of described upper conveying worm 3 by a tube connector 2, upper conveying worm 3 is the mode level that material adopts screw rod to promote from an end to be hanged down be transported to the other end, and other end of conveying worm 3 is connected on the separator 4 by the bottom on this.
The bottom of separator 4 is connected to the middle part of lower spiral bidirectional conveyor 5, the opening that this time spiral bidirectional conveyor middle part makes progress receives the undersize that falls in the separator 4, propelling movement screw thread on the screw rod of lower spiral bidirectional conveyor 5 has two sections, the direction of rotation of two terminal screws is opposite, and intersect in the peristome office, material can be pushed to both sides respectively during rotation.Respectively be provided with a sand-falling port 7 at the two ends, bottom of lower spiral bidirectional conveyor 5.
The sidewall of separator 4 is provided with a cement output tank 6 and an aspiration channel 8, and cement output tank 6 is connected in separator 4 near on the sidewall of bottom, and the port of export of this cement output tank 6 is tilted to lower setting.The openend of aspiration channel 8 upwards arranges, and aspiration channel 8 is an air main that diameter is 35cm, and in aspiration channel 8 interior increases air-valve is arranged, and the setting of air-valve is for the ease of regulating air volume.
Be provided with in this separator 4 and be in tilted layout, be used for the rotary screen 9 that abrasive material is isolated solid dust and sand material.
In abrasive reclaiming of the present utility model system, be provided with frame, rotary screen 9, funnel, reductor and motor in the separator 4, rotary screen 9 is positioned on the frame, and motor connects reductor, and this reductor is connected with rotary screen 9 by shaft coupling.Funnel is arranged at the bottom of rotary screen 9 and is connected on the lower spiral bidirectional conveyor 5.
The inclination of above-mentioned separator intermediate roll sieve 9 is installed on the frame.Motor links together by shaft coupling through reductor and rotary screen, and the head roll sieve rotates around its axis.After material enters rotary screen, because inclination and the rotation of rotary screen make materials overturning and rolling on the compass screen surface, qualified material is discharged through the screen cloth of cylinder cylindrical as undersize, underproof material is discharged through the cylinder end as oversize.Because upset, the rolling of material in cylinder can be ejected the material that is stuck in the sieve aperture, prevents sieve pore blockade.
For recycling of steel sand in the sandblast operation, be connected to sand storage chamber in sand-falling port 7 bottoms that are connected with lower spiral bidirectional conveyor 5, the sand cylinder of sandblast operation is connected in the bottom of sand storage chamber, so that take at any time the steel sand of recovery.The sandpit of rear steel sand is used in the bottom of described bucket elevator 1 for collecting the sandblast operation, used steel sand, is promoted to get on to be convenient to process by bucket elevator 1 again and reclaims to bucket elevator 1 by tape transport in the sandpit.The sand material that needs aborning to be recovered enters sandpit, send bucket elevator to by conveyer belt, after by bucket elevator the sand material being carried as above conveying worm again, the sand material enters the steel sand separator, sand-falling port by lower conveying worm lower end enters in the sand storage chamber at last, a circulation so repeatedly.
In whole system, in order to reduce dust pollution, we have installed the part of aspiration channel as cleaner on the separator again, and cleaner includes the motor of a 90kW, cover filtering cartridge filter and a cyclone type filter vat.When recovery system is moved, the dust that is sucked by blower fan passes through cyclone type filter postprecipitation part solid dust particle, enter filtering cartridge filter (48 filter cylinders are arranged in every suit filtering cartridge filter), impact through pulse persistance, dust granules is all stayed the filter cylinder outside, be discharged in the air again through the air after the treatment and purification.
The Main Function of recovery system of the present utility model be to sand washing with the steel sand recycling that circulates, reduce the sand washing cost.Several large problem that produces when changing abrasive reclaiming in the prior art, piece-rate system use: the problems such as noise pollution, air-borne dust pollution, wastage of material, device damage rate height.Reduce widely the consequence that above-mentioned several large problem produces, in line with safety in production, the principle of protection Manufacturing Worker health has been designed rational, advanced abrasive reclaiming system.
Claims (4)
1. the abrasive reclaiming system in a sandblast operation during shipbuilding, it is characterized in that, this abrasive reclaiming system includes bucket elevator, upper conveying worm, separator and lower spiral bidirectional conveyor, the bucket elevator of standing is connected to an end of described upper conveying worm by a tube connector, upward the other end of conveying worm is connected on the separator by the bottom, the bottom of separator is connected to the middle part of lower spiral bidirectional conveyor, the two ends, bottom of lower spiral bidirectional conveyor respectively are provided with a sand-falling port, the sidewall of separator is provided with a cement output tank and an aspiration channel, is provided with in this separator to be in tilted layout, be used for abrasive material and isolate the rotary screen of solid dust and sand material.
2. the abrasive reclaiming system in sandblast operation during a kind of shipbuilding according to claim 1, it is characterized in that, described cement output tank is connected in separator near on the sidewall of bottom, and the port of export of this cement output tank is tilted to lower setting, and the openend of described aspiration channel upwards arranges.
3. the abrasive reclaiming system in sandblast operation during a kind of shipbuilding according to claim 1, it is characterized in that, be provided with frame, rotary screen, funnel, reductor and motor in the described separator, described rotary screen is positioned on the described frame obliquely, described motor connects reductor, this reductor is connected with described rotary screen by shaft coupling, and described funnel is arranged at the bottom of rotary screen and is connected on the described lower spiral bidirectional conveyor.
4. the abrasive reclaiming system in sandblast operation during a kind of shipbuilding according to claim 1 is characterized in that described sand-falling port is connected to sand storage chamber, and the sand cylinder of sandblast operation is connected in the bottom of sand storage chamber; The bottom of described bucket elevator is to collect the sandpit that rear steel sand is used in the sandblast operation, and used steel sand passes through a tape transport to bucket elevator in the sandpit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220519037 CN202910740U (en) | 2012-10-11 | 2012-10-11 | Abrasive recovering system for sand blasting operation of ship building |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220519037 CN202910740U (en) | 2012-10-11 | 2012-10-11 | Abrasive recovering system for sand blasting operation of ship building |
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| Publication Number | Publication Date |
|---|---|
| CN202910740U true CN202910740U (en) | 2013-05-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220519037 Expired - Fee Related CN202910740U (en) | 2012-10-11 | 2012-10-11 | Abrasive recovering system for sand blasting operation of ship building |
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| CN (1) | CN202910740U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103350401A (en) * | 2013-07-24 | 2013-10-16 | 益阳智方机电设备有限公司 | Sugaring device capable for numerically controlled water cutting machine |
| CN112223127A (en) * | 2020-11-02 | 2021-01-15 | 湖州南丰机械制造有限公司 | Environment-friendly mechanical automatic sand returning and sand blasting room equipment |
| CN115193678A (en) * | 2022-08-18 | 2022-10-18 | 中国船舶重工集团柴油机有限公司 | Sand blasting abrasive material impurity separation system and method |
-
2012
- 2012-10-11 CN CN 201220519037 patent/CN202910740U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103350401A (en) * | 2013-07-24 | 2013-10-16 | 益阳智方机电设备有限公司 | Sugaring device capable for numerically controlled water cutting machine |
| CN112223127A (en) * | 2020-11-02 | 2021-01-15 | 湖州南丰机械制造有限公司 | Environment-friendly mechanical automatic sand returning and sand blasting room equipment |
| CN115193678A (en) * | 2022-08-18 | 2022-10-18 | 中国船舶重工集团柴油机有限公司 | Sand blasting abrasive material impurity separation system and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130501 Termination date: 20171011 |