CN202845758U - Metal casting device - Google Patents
Metal casting device Download PDFInfo
- Publication number
- CN202845758U CN202845758U CN 201220518246 CN201220518246U CN202845758U CN 202845758 U CN202845758 U CN 202845758U CN 201220518246 CN201220518246 CN 201220518246 CN 201220518246 U CN201220518246 U CN 201220518246U CN 202845758 U CN202845758 U CN 202845758U
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- hydraulic cylinder
- template
- crossbeam
- arm
- casting
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Abstract
The utility model discloses a metal casting device which comprises a machine platform. A cross beam component comprises a cross beam, a first hydraulic cylinder and a transmission mechanism, the first hydraulic cylinder is arranged on the side wall of a support pillar, and the first hydraulic cylinder drives the cross beam to rotate through the transmission mechanism. A left die component comprises a left arm, a left template and a second hydraulic cylinder, the second hydraulic cylinder is arranged on the left arm and used for pushing the left template to move, and a right die component comprises a right arm, a right template and a third hydraulic cylinder. The right template is fixedly connected with a piston rod of the third hydraulic cylinder, the third hydraulic cylinder is arranged on the right arm and used for pushing the right template to move, and two ends of a die set rotating hydraulic cylinder are respectively connected with the left arm of the left die component and the right arm of the right die component. Flexible movement of the die set rotating hydraulic cylinder drives the left arm and the right arm to rotate. With the structure, the left die component and the right die component can easily achieve separation left and right, so that a metal product is separated from a die, and the metal casting device can not cause damage on the surface of the metal product.
Description
Technical field
The utility model relates to field of metal casting technology, particularly a kind of simple in structure, casting of metals device and pouring procedure that stability is good.
Background technology
Casting of metals is a routine techniques of foundry industry, and such as the tap of sanitary ware industry, metal hanger etc. all is to adopt the mode of casting of metals to make.In traditional casting of metals process, generally be the die cavity of formerly making the complete shape of product, and then in die cavity, inject liquid molten metal, after liquid metal liquid cooling but, again with die cavity and separation of products, thereby obtain product.Yet in the process of die cavity and separation of products and since die cavity be combined with product very tight, in the taking-up process, be easy to the surperficial injury to product, thereby affect the yields of product.Product is carried out the secondary reparation, improved cost of labor.
The utility model content
The purpose of this utility model is to solve the problem of prior art, provides a kind of simple in structure, easy to operate, good stability and the casting of metals device that can repeatedly pour into a mould.
For reaching above-mentioned purpose, the utility model adopts following technical scheme:
A kind of casting of metals device comprises,
Transverse beam assembly 2, it comprises crossbeam 21, the first hydraulic cylinder 22 and transmission mechanism 23; Crossbeam 21 is hinged on the top of support column 11, and sidewall and the first hydraulic cylinder 22 that the first hydraulic cylinder 22 is arranged at support column 11 drive crossbeam 21 rotations by transmission mechanism 23;
Module rotating liquid cylinder pressure 5, it is arranged on the crossbeam 21; The two ends of module rotating liquid cylinder pressure 5 connect respectively the left hand arm 31 of left membrane module 3, the right arm 41 of right membrane module 4; The stretching motion of module rotating liquid cylinder pressure 5 drives left hand arm 31, right arm 41 rotations.
Described apparatus for pouring also comprises cooling and lubricating device 6; This cooling and lubricating device 6 comprise two 61, two storage tanks 61 of storage tank that be used for to store cooling-lubricant be arranged on the board 1 and be separately positioned on left membrane module 3, right membrane module 4 under; Described left template 32, right template 42 stretch into storage tank 61 and carry out cooling and lubricating when going to the upright position.
Be provided with the rabbling mechanism 62 that cooling-lubricant is stirred in described each storage tank 61, this rabbling mechanism 62 comprises stirring motor 63 and puddler 64, stirring motor 63 drives puddler 64 and rotates, and puddler 64 stretches into storage tank 61 interior cooling-lubricant is stirred makes cooling-lubricant in storage tank 61 interior even distributions.
Described transmission mechanism 23 comprises travelling gear 231, driving rack 232 and a translation guide rail 233, travelling gear 231 is fixed on the crossbeam 21, translation guide rail 233 is fixed on the board 1, driving rack 232 is connected with a joggle with travelling gear 231, and is limited between travelling gear 231, the translation guide rail 233; The first hydraulic cylinder 22 promotes driving rack 232 moves up and down it, 233 rotations of driving rack 232 band nutating gears, and travelling gear 233 drives crossbeam 21 and rotates.
Also be provided with linear slide block 234 on the described driving rack 232, this linear slide block 234 is movably fastened with translation guide rail 233, and linear slide block 234 moves along translation guide rail 233, driving rack 232 is done moved both vertically.
This casting of metals device also comprises cast control device 8, this cast control device 8 comprises electric cabinet 81, hand operation box 82 and floor push 83, electric cabinet 81 links to each other with power supply and with touching display screen, hand operation box 82 is electrically connected with electric cabinet 81, and floor push 83 is electrically connected with cast control device 8 and controls the work of the first hydraulic cylinder 22, the second hydraulic cylinder 33 and the 3rd hydraulic cylinder 43.
During above-mentioned casting of metals device work, may further comprise the steps:
Steps A, the contractile motion of module rotating liquid cylinder pressure 5 drive the left membrane module 3 in crossbeam 21 left sides, the right membrane module 4 on right side is rotated to vertical position by horizontal position;
Step B, the second hydraulic cylinder 33 of left membrane module 3 promotes the storage tank 61 that left template 32 moves down and stretches into the storage cooling-lubricant, and the 3rd hydraulic cylinder 43 of right membrane module 4 promotes the storage tank 61 that right templates (42) move down and stretch into the storage cooling fluid;
Step C is moistened with left template 32, the right template 42 of cooling-lubricant, driven by the second hydraulic cylinder 33, the 3rd hydraulic cylinder 43 and resets;
Step D, the stretching routine of module rotating liquid cylinder pressure 5 rotates by vertical position left membrane module 3, right membrane module 4 to horizontal position;
Step e, the first hydraulic cylinder 22 jack-up crossbeams 21 make crossbeam 21 rotations, and put into core in the template 42 of turning right;
Step F, the second hydraulic cylinder 33 drive left template 32 template 42 directions of turning right and move the realization matched moulds, and will finish for the first time moulding in the liquid metal casting mold.
Step G, the first hydraulic cylinder 22 retract crossbeam 21 makes crossbeam 21 be reset to horizontal position, and after liquid metals solidified, it was die sinking that the second hydraulic cylinder 33 retracts left template 32, takes out metal product.
Technical scheme described in the utility model is with respect to prior art, and the beneficial effect of obtaining is:
(1) casting of metals device described in the utility model, the die cavity that is combined to form metal product of left membrane module and right membrane module.Separate easily about left membrane module, right membrane module can be realized, thereby make separating of metal product and mould, can to the surperficial injury of metal product, not improve the yields of product.Casting of metals device described in the utility model is specially adapted to as the metal-made tap, and its inside has cavity.Be easy to after the formed product separate with mould.
(2) casting of metals device described in the utility model also comprises cooling and lubricating device.In the casting of metals process, the temperature of liquid metal is very high.When liquid metal poured into mould (left membrane module, right membrane module), the temperature of mould also can rise in moment.Therefore, cooling and lubricating device can be avoided the excess Temperature of mould, can cool off fast, can also be lubricated mould simultaneously, thereby make product be more prone to take out from mould.
In addition, also be provided with rabbling mechanism in the cooling and lubricating device, this rabbling mechanism comprises stirring motor and puddler, stirring motor drives puddler and rotates, puddler can stir the cooling-lubricant in the cooling and lubricating device (such as graphite water), thereby cooling-lubricant is evenly distributed in storage tank.
(3) casting of metals device described in the utility model also comprises transmission mechanism.The first hydraulic cylinder drives crossbeam by this transmission mechanism and rotates.Transmission mechanism comprises travelling gear, driving rack and a translation guide rail, and travelling gear is fixed on the crossbeam, and the translation guide rail is fixed on the board.Therefore, this transmission mechanism can guarantee that crossbeam stability and high efficiency ground rotates.
In addition, driving rack is provided with linear slide block, and linear slide block and translation guide rail are movably fastened, and linear slide block moves along the translation guide rail,, thus make rack and pinion good fit, and having stable behavior is reliable, guarantees that driving rack is done to move both vertically.
(4) casting of metals device described in the utility model also comprises the cast control device, and this cast control device comprises electric cabinet, hand operation box and floor push.Cooperatively interacting of each assembly of cast control device can realize cast frequency and the degree of accuracy of casting of metals device are controlled, and greatly improved the yields of operating efficiency and product.
Description of drawings
Accompanying drawing described herein is used to provide further understanding of the present utility model, consists of a part of the present utility model, and illustrative examples of the present utility model and explanation thereof are used for explaining the utility model, do not consist of improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the utility model complete machine perspective view;
Fig. 2 is the A section enlarged diagram of the utility model Fig. 1;
Fig. 3 is that the utility model master looks schematic diagram;
Fig. 4 is the B section enlarged diagram of the utility model Fig. 3;
Fig. 5 is the C section enlarged diagram of the utility model Fig. 3;
Fig. 6 is the utility model cross-sectional schematic;
Fig. 7 is the D section enlarged diagram of the utility model Fig. 6;
Fig. 8 is the described casting of metals method action of this utility model schematic diagram one;
Fig. 9 is the described casting of metals method action of this utility model schematic diagram two;
Figure 10 is casting of metals method action schematic diagram three described in the utility model;
Figure 11 is casting of metals method action schematic diagram four described in the utility model;
Figure 12 is casting of metals method flow diagram described in the utility model.
The specific embodiment
In order to make technical problem to be solved in the utility model, technical scheme and beneficial effect clearer, clear, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explaining the utility model, and be not used in restriction the utility model.
Such as Fig. 1, Fig. 2, shown in Figure 3, casting of metals device described in the utility model comprises board 1, transverse beam assembly 2, left membrane module 3, right membrane module 4, module rotating liquid cylinder pressure 5.Wherein, be provided with support column 11 on the board 1, support column 11 extends upward from the bottom surface of board 1.Transverse beam assembly 2 comprises crossbeam 21, the first hydraulic cylinder 22 and transmission mechanism 23 (such as Fig. 6, shown in Figure 7).Crossbeam 21 is hinged on the top of support column 11, and the first hydraulic cylinder 22 is arranged at the sidewall of support column 11, and the first hydraulic cylinder 22 drives crossbeam 21 rotations by transmission mechanism 23.As shown in Figure 4, left membrane module 3 comprises left hand arm 31, left template 32 and the second hydraulic cylinder 33; Left hand arm 31 is hinged on the left side of crossbeam 21, and left template 32 is fixed on the piston rod of the second hydraulic cylinder 33, and the second hydraulic cylinder 33 is arranged on the left hand arm 31 and moves for promoting left template 32.As shown in Figure 5, right membrane module 4 comprises right arm 41, right template 42 and the 3rd hydraulic cylinder 43; Right arm 41 is hinged on the right side of crossbeam 21, and right template 42 is fixed on the piston rod of the 3rd hydraulic cylinder 43, and the 3rd hydraulic cylinder 43 is arranged on the right arm 41 and moves for promoting right template 42.Module rotating liquid cylinder pressure 5 is arranged on the crossbeam 21; The two ends of module rotating liquid cylinder pressure 5 connect respectively the left hand arm 31 of left membrane module 3, the right arm 41 of right membrane module 4; The stretching motion of module rotating liquid cylinder pressure 5 drives left hand arm 31, right arm 41 rotations.
Adopt technique scheme, the die cavity that is combined to form metal product of left membrane module 3 and right membrane module 4.Separate easily about left membrane module 3, right membrane module 4 can be realized, thereby make separating of metal product and mould, can to the surperficial injury of metal product, not improve the yields of product.Casting of metals device described in the utility model is specially adapted to as the metal-made tap, and its inside has cavity.Be easy to after the formed product separate with mould.
As shown in Figure 6, casting of metals device described in the utility model also comprises cooling and lubricating device 6.Cooling and lubricating device 6 comprise two 61, two storage tanks 61 of storage tank that be used for to store cooling-lubricant (such as graphite water) be arranged on the board 1 and be separately positioned on left membrane module 3, right membrane module 4 under.Left template 32, right template 42 stretch into storage tank 61 and carry out cooling and lubricating when going to the upright position.Cooling and lubricating device 6 can be avoided the excess Temperature of mould, can cool off fast, can also be lubricated mould simultaneously, thereby make product be more prone to take out from mould.As preferred version, be provided with the rabbling mechanism 62 that cooling-lubricant is stirred in each storage tank 61, this rabbling mechanism 62 comprises stirring motor 63 and puddler 64, stirring motor 63 drives puddler 64 and rotates, and puddler 64 stretches into storage tank 61 interior cooling-lubricant is stirred makes cooling-lubricant in storage tank 61 interior even distributions.
Such as Fig. 6, shown in Figure 7, transmission mechanism 23 comprises travelling gear 231, driving rack 232 and a translation guide rail 233, travelling gear 231 is fixed on the crossbeam 21, translation guide rail 233 is fixed on the board 1, driving rack 232 is connected with a joggle with travelling gear 231, and is limited between travelling gear 231, the translation guide rail 233; The first hydraulic cylinder 22 promotes driving rack 232 moves up and down it, 233 rotations of driving rack 232 band nutating gears, and travelling gear 233 drives crossbeam 21 and rotates.Transmission mechanism 23 can guarantee crossbeam 21 stable, efficiently rotations.Also be provided with linear slide block 234 on the driving rack 232, this linear slide block 234 is movably fastened with translation guide rail 233, and linear slide block 234 moves along translation guide rail 233, driving rack 232 is done moved both vertically.Linear slide block 234 moves along translation guide rail 233, and assurance driving rack 232 is done and moved both vertically.
As shown in Figure 1, the casting of metals device also comprises cast control device 8.Cast control device 8 comprises electric cabinet 81, hand operation box 82 and floor push 83, the hydraulic control system of the whole board of electric cabinet 81 controls is finished casting work, electric cabinet 81 links to each other with power supply and with touching display screen, touching display screen setting-up time parameter and function are selected parameter, hand operation box 82 is electrically connected with electric cabinet 81, and floor push (83) is electrically connected with cast control device (8) and controls the work of the first hydraulic cylinder (22), the second hydraulic cylinder (33) and the 3rd hydraulic cylinder (43).
As shown in figure 12, during casting of metals described in the utility model mechanism work, may further comprise the steps:
Steps A, the contractile motion of module rotating liquid cylinder pressure 5 drive the left membrane module 3 in crossbeam 21 left sides, the right membrane module 4 on right side is rotated to vertical position by horizontal position.
Specifically, as shown in Figure 8, step on floor push 83, module rotating liquid cylinder pressure 5 shrinks to the inside, and left hand arm 31 is rotated counterclockwise 90 °, and right arm 41 turns clockwise 90 °.Therefore, left membrane module 3, right membrane module 4 are realized being rotated to vertical position by horizontal position.
Step B, the second hydraulic cylinder 33 of left membrane module 3 promotes the storage tank 61 that left template 32 moves down and stretches into the storage cooling-lubricant, and the 3rd hydraulic cylinder 43 of right membrane module 4 promotes the storage tank 61 that right template 42 moves down and stretches into the storage cooling-lubricant.
Specifically, as shown in Figure 9, the second hydraulic cylinder 33,43 actions of the 3rd hydraulic cylinder, left template 32 moves down with right template 42 and stretches into the storage tank 61 that stores cooling-lubricant, arrives storage tank 61 liquid levels.
Step C is moistened with left template 32, the right template 42 of cooling-lubricant, driven by the second hydraulic cylinder 33, the 3rd hydraulic cylinder 43 and resets.
Step D, the stretching routine of module rotating liquid cylinder pressure 5 rotates by vertical position left membrane module 3, right membrane module 4 to horizontal position.
Step e, as shown in figure 10, the first hydraulic cylinder 22 jack-up crossbeams 21 make crossbeam 21 rotations, and put into core in the template 42 of turning right.
Step F as shown in figure 11, after having placed core, is again stepped on floor push 83, the second hydraulic cylinders 33 and is driven left template 32 template 42 directions of turning right and move the realization matched moulds, and with moulding in the liquid metal casting mold.
Step G, the first hydraulic cylinder 22 retract crossbeam 21 makes crossbeam 21 be reset to horizontal position, and after liquid metals solidified, it was die sinking that the second hydraulic cylinder 33 retracts left template 32, takes out metal product.
Above-mentioned explanation illustrates and has described preferred embodiment of the present utility model, as previously mentioned, be to be understood that the utility model is not limited to the disclosed form of this paper, should not regard the eliminating to other embodiment as, and can be used for various other combinations, modification and environment, and can in utility model contemplated scope described herein, change by technology or the knowledge of above-mentioned instruction or association area.And the change that those skilled in the art carry out and variation do not break away from spirit and scope of the present utility model, then all should be in the protection domain of the utility model claims.
Claims (6)
1. a casting of metals device is characterized in that, comprise,
Board (1) is provided with support column (11) on the board;
Transverse beam assembly (2), it comprises crossbeam (21), the first hydraulic cylinder (22) and transmission mechanism (23); Crossbeam (21) is hinged on the top of support column (11), and the first hydraulic cylinder (22) is arranged at the sidewall of support column (11), and the first hydraulic cylinder (22) drives crossbeam (21) rotation by transmission mechanism (23);
Left membrane module (3), it comprises left hand arm (31), left template (32) and the second hydraulic cylinder (33); Left hand arm (31) is hinged on the left side of crossbeam (21), left template (32) is fixed on the piston rod of the second hydraulic cylinder (33), and it is upper mobile for promoting left template (32) that the second hydraulic cylinder (33) is arranged at left hand arm (31);
Right membrane module (4), it comprises right arm (41), right template (42) and the 3rd hydraulic cylinder (43); Right arm (41) is hinged on the right side of crossbeam (21), right template (42) is fixed on the piston rod of the 3rd hydraulic cylinder (43), and it is upper mobile for promoting right template (42) that the 3rd hydraulic cylinder (43) is arranged at right arm (41);
Module rotating liquid cylinder pressure (5), it is arranged on the crossbeam (21); The two ends of module rotating liquid cylinder pressure (5) connect respectively the right arm (41) of the left hand arm (31) of left membrane module (3), right membrane module (4); The stretching motion of module rotating liquid cylinder pressure (5) drives left hand arm (31), right arm (41) rotation.
2. casting of metals device according to claim 1 is characterized in that, described apparatus for pouring also comprises cooling and lubricating device (6); This cooling and lubricating device (6) comprises two storage tanks (61) that be used for to store cooling-lubricant, two storage tanks (61) be arranged on board (1) upper and be separately positioned on left membrane module (3), right membrane module (4) under; Described left template (32), right template (42) stretch into storage tank (61) and carry out cooling and lubricating when going to the upright position.
3. casting of metals device according to claim 2, it is characterized in that, be provided with the rabbling mechanism (62) that cooling-lubricant is stirred in described each storage tank (61), this rabbling mechanism (62) comprises stirring motor (63) and puddler (64), stirring motor (63) drives puddler (64) and rotates, and puddler (64) stretches into interior cooling-lubricant is stirred of storage tank (61) evenly distributes cooling-lubricant in storage tank (61).
4. casting of metals device according to claim 1, it is characterized in that, described transmission mechanism (23) comprises travelling gear (231), driving rack (232) and a translation guide rail (233), travelling gear (231) is fixed on the crossbeam (21), translation guide rail (233) is fixed on the board (1), driving rack (232) is connected with a joggle with travelling gear (231), and is limited between travelling gear (231), the translation guide rail (233); The first hydraulic cylinder (22) promotes driving rack (232) moves up and down it, driving rack (232) band nutating gear (233) rotation, and travelling gear (233) drives crossbeam (21) and rotates.
5. casting of metals device according to claim 4, it is characterized in that, also be provided with linear slide block (234) on the described driving rack (232), this linear slide block (234) is movably fastened with translation guide rail (233), and linear slide block (234) is mobile along translation guide rail (233), driving rack (232) is done moved both vertically.
6. according to wanting profit to require 1 described casting of metals device, it is characterized in that, this casting of metals device also comprises cast control device (8), this cast control device (8) comprises electric cabinet (81), hand operation box (82) and floor push (83), electric cabinet (81) links to each other with power supply and with touching display screen, hand operation box (82) is electrically connected with electric cabinet (81), and floor push (83) is electrically connected with cast control device (8) and controls the first hydraulic cylinder (22), the work of the second hydraulic cylinder (33) and the 3rd hydraulic cylinder (43).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220518246 CN202845758U (en) | 2012-10-11 | 2012-10-11 | Metal casting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220518246 CN202845758U (en) | 2012-10-11 | 2012-10-11 | Metal casting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202845758U true CN202845758U (en) | 2013-04-03 |
Family
ID=47976994
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220518246 Withdrawn - After Issue CN202845758U (en) | 2012-10-11 | 2012-10-11 | Metal casting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202845758U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103722158A (en) * | 2012-10-11 | 2014-04-16 | 九牧厨卫股份有限公司 | Metal pouring device and pouring method |
| CN106111959A (en) * | 2016-08-26 | 2016-11-16 | 温州市宝饰五金制品有限公司 | A kind of five metals makes uses rustless steel fast pouring device |
| CN113894269A (en) * | 2021-10-12 | 2022-01-07 | 西北工业大学 | Metal material double-acting die pressure forming method and device based on suspension melt-matching |
-
2012
- 2012-10-11 CN CN 201220518246 patent/CN202845758U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103722158A (en) * | 2012-10-11 | 2014-04-16 | 九牧厨卫股份有限公司 | Metal pouring device and pouring method |
| CN103722158B (en) * | 2012-10-11 | 2015-10-28 | 九牧厨卫股份有限公司 | A kind of metal pouring apparatus and pouring procedure |
| CN106111959A (en) * | 2016-08-26 | 2016-11-16 | 温州市宝饰五金制品有限公司 | A kind of five metals makes uses rustless steel fast pouring device |
| CN113894269A (en) * | 2021-10-12 | 2022-01-07 | 西北工业大学 | Metal material double-acting die pressure forming method and device based on suspension melt-matching |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130403 Effective date of abandoning: 20151028 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |