CN103722158A - Metal pouring device and pouring method - Google Patents
Metal pouring device and pouring method Download PDFInfo
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- CN103722158A CN103722158A CN201210382545.4A CN201210382545A CN103722158A CN 103722158 A CN103722158 A CN 103722158A CN 201210382545 A CN201210382545 A CN 201210382545A CN 103722158 A CN103722158 A CN 103722158A
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Abstract
The invention discloses a metal pouring device which comprises a machine table. A horizontal beam component comprises a horizontal beam, a first hydraulic cylinder and a transmission mechanism. The first hydraulic cylinder is arranged on the side wall of a supporting column and drives the horizontal beam to rotate through the transmission mechanism. A left mould component comprises a left arm, a left template and a second hydraulic cylinder which is arranged on the left arm and is used for pushing the left template to move. A right mould component comprises a right arm, a right template and a third hydraulic cylinder. The right template is fixedly connected to a piston rod of the third hydraulic cylinder which is arranged on the right arm and is used for pushing the right template to move. The two ends of a mould set rotating hydraulic cylinder are connected with the left arm of the left mould component and the right arm of the right mould component respectively. The mould set rotating hydraulic cylinder moves in a stretching mode to drive the left arm and the right arm to rotate. According to the scheme, the left mould component and the right mould component can be separated easily, and accordingly separating of a metal product and a mould cannot damage the surface of the metal product.
Description
Technical field
The present invention relates to field of metal casting technology, particularly a kind of simple in structure, casting of metals device and pouring procedure that stability is good.
Background technology
Casting of metals is a routine techniques of foundry industry, and such as the tap of sanitary ware industry, metal hanger etc. is all to adopt the mode of casting of metals to make.In traditional casting of metals process, be generally the die cavity of formerly making the complete shape of product, and then inject liquid molten metal in die cavity, after liquid metal liquid cooling but, then by die cavity and separation of products, thereby obtain product.Yet in the process of die cavity and separation of products, due to die cavity be combined with product very tight, in taking-up process, be easy to the surface of product to cause damage, thereby affect the yields of product.Product is carried out to secondary reparation, improved cost of labor.
Summary of the invention
The object of the invention is to solve the problem of prior art, provide a kind of simple in structure, easy to operate, good stability and casting of metals device and the pouring procedure that can repeatedly pour into a mould.
For reaching above-mentioned purpose, the present invention adopts following technical scheme:
A casting of metals device, comprises,
Transverse beam assembly 2, it comprises crossbeam 21, the first hydraulic cylinder 22 and transmission mechanism 23; Crossbeam 21 is hinged on the top of support column 11, and sidewall and the first hydraulic cylinder 22 that the first hydraulic cylinder 22 is arranged at support column 11 drive crossbeam 21 to rotate by transmission mechanism 23;
Module rotating liquid cylinder pressure 5, it is arranged on crossbeam 21; The two ends of module rotating liquid cylinder pressure 5 connect respectively the left hand arm 31 of left membrane module 3, the right arm 41 of right membrane module 4; The stretching motion of module rotating liquid cylinder pressure 5 drives left hand arm 31, right arm 41 rotations.
Described apparatus for pouring also comprises cooling and lubricating device 6; This cooling and lubricating device 6 comprise two for store 61, two storage tanks 61 of storage tank of cooling-lubricant be arranged on board 1 and be separately positioned on left membrane module 3, right membrane module 4 under; Described left template 32, right template 42 stretch into storage tank 61 and carry out cooling and lubricating while going to upright position.
In described each storage tank 61, be provided with the rabbling mechanism 62 that cooling-lubricant is stirred, this rabbling mechanism 62 comprises stirring motor 63 and puddler 64, stirring motor 63 drives puddlers 64 to rotate, and puddler 64 stretches into that storage tank 61 is interior to be stirred cooling-lubricant is uniformly distributed in storage tank 61 cooling-lubricant.
Described transmission mechanism 23 comprises travelling gear 231, driving rack 232 and a translation guide rail 233, travelling gear 231 is fixed on crossbeam 21, translation guide rail 233 is fixed on board 1, driving rack 232 is connected with a joggle with travelling gear 231, and is limited between travelling gear 231, translation guide rail 233; The first hydraulic cylinder 22 promotes driving rack 232 moves up and down it, driving rack 232 band nutating gear 233 rotations, and travelling gear 233 drives crossbeam 21 to rotate.
On described driving rack 232, be also provided with linear slide block 234, this linear slide block 234 is movably fastened with translation guide rail 233, and linear slide block 234 moves along translation guide rail 233, and driving rack 232 is moved both vertically.
This casting of metals device also comprises cast control device 8, this cast control device 8 comprises electric cabinet 81, hand operation box 82 and floor push 83, electric cabinet 81 is connected with power supply and with touching display screen, hand operation box 82 is electrically connected with electric cabinet 81, and floor push 83 is electrically connected with cast control device 8 and controls the work of each hydraulic cylinder.
A casting of metals method, comprises the following steps:
Steps A, the contractile motion of module rotating liquid cylinder pressure 5 drives the left membrane module 3 in crossbeam 21 left sides, the right membrane module 4 on right side is rotated to vertical position by horizontal position;
Step B, the second hydraulic cylinder 33 of left membrane module 3 promotes left template 32 and moves down and stretch into the storage tank 61 that stores cooling-lubricant, and the 3rd hydraulic cylinder 43 of right membrane module 4 promotes right template (42) and moves down and stretch into the storage tank 61 that stores cooling fluid;
Step C, is moistened with left template 32, the right template 42 of cooling-lubricant, is subject to respectively the second hydraulic cylinder 33, the 3rd hydraulic cylinder 43 drive and reset;
Step D, the stretching routine of module rotating liquid cylinder pressure 5 rotates by vertical position left membrane module 3, right membrane module 4 to horizontal position;
Step e, the first hydraulic cylinder 22 jack-up crossbeams 21 make crossbeam 21 rotations, and put into core in the template 42 of turning right;
Step F, the second hydraulic cylinder 33 drives left template 32 template 42 directions of turning right to move and realize matched moulds, and will in liquid metal casting mold, complete moulding for the first time.
Step G, the first hydraulic cylinder 22 retracts crossbeam 21 makes crossbeam 21 be reset to horizontal position, and after liquid metals solidifies, it is die sinking that the second hydraulic cylinder 33 retracts left template 32, takes out metal product.
Technical solutions according to the invention are with respect to prior art, and the beneficial effect of obtaining is:
(1) casting of metals device of the present invention, the die cavity that is combined to form metal product of left membrane module and right membrane module.It is separated easily that left membrane module, right membrane module can be realized left and right, thereby make the separated of metal product and mould, can not cause damage to the surface of metal product, improved the yields of product.Casting of metals device of the present invention is specially adapted to as metal tap processed, and its inside has cavity.After formed product, be easy to separated with mould.
(2) casting of metals device of the present invention, also comprises cooling and lubricating device.In casting of metals process, the temperature of liquid metal is very high.When liquid metal pours into mould (left membrane module, right membrane module), the temperature of mould also can rise in moment.Therefore, cooling and lubricating device can be avoided the excess Temperature of mould, can be cooling fast, and can also be lubricated mould, thereby make product be more prone to take out from mould simultaneously.
In addition, in cooling and lubricating device, be also provided with rabbling mechanism, this rabbling mechanism comprises stirring motor and puddler, stirring motor drives puddler to rotate, puddler can stir the cooling-lubricant in cooling and lubricating device (as graphite water), thereby cooling-lubricant is uniformly distributed in storage tank.
(3) casting of metals device of the present invention, also comprises transmission mechanism.The first hydraulic cylinder drives crossbeam to rotate by this transmission mechanism.Transmission mechanism comprises travelling gear, driving rack and a translation guide rail, and travelling gear is fixed on crossbeam, and translation guide rail is fixed on board.Therefore, this transmission mechanism can guarantee crossbeam stability and high efficiency and rotates.
In addition, driving rack is provided with linear slide block, and linear slide block and translation guide rail are movably fastened, and linear slide block moves along translation guide rail,, thus make rack and pinion good fit, and having stable behavior is reliable, guarantees that driving rack moves both vertically.
(4) casting of metals device of the present invention, also comprises cast control device, and this cast control device comprises electric cabinet, hand operation box and floor push.Cooperatively interacting of each assembly of cast control device, can realize cast frequency and the degree of accuracy of casting of metals device are controlled, and has greatly improved the yields of operating efficiency and product.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, forms a part of the present invention, and schematic description and description of the present invention is used for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is complete machine perspective view of the present invention;
Fig. 2 is the A portion enlarged diagram of Fig. 1 of the present invention;
Fig. 3 is the main schematic diagram of looking of the present invention;
Fig. 4 is the B portion enlarged diagram of Fig. 3 of the present invention;
Fig. 5 is the C portion enlarged diagram of Fig. 3 of the present invention;
Fig. 6 is cross-sectional schematic of the present invention;
Fig. 7 is the D portion enlarged diagram of Fig. 6 of the present invention;
Fig. 8 is this casting of metals method action schematic diagram one of the present invention;
Fig. 9 is this casting of metals method action schematic diagram two of the present invention;
Figure 10 is casting of metals method action schematic diagram three of the present invention;
Figure 11 is casting of metals method action schematic diagram four of the present invention;
Figure 12 is casting of metals method flow diagram of the present invention.
The specific embodiment
In order to make technical problem to be solved by this invention, technical scheme and beneficial effect clearer, clear, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
As shown in Figure 1, Figure 2, Figure 3 shows, casting of metals device of the present invention, comprises board 1, transverse beam assembly 2, left membrane module 3, right membrane module 4, module rotating liquid cylinder pressure 5.Wherein, be provided with support column 11 on board 1, support column 11 extends upward from the bottom surface of board 1.Transverse beam assembly 2 comprises crossbeam 21, the first hydraulic cylinder 22 and transmission mechanism 23 (as shown in Figure 6, Figure 7).Crossbeam 21 is hinged on the top of support column 11, and the first hydraulic cylinder 22 is arranged at the sidewall of support column 11, and the first hydraulic cylinder 22 drives crossbeam 21 to rotate by transmission mechanism 23.As shown in Figure 4, left membrane module 3 comprises left hand arm 31, left template 32 and the second hydraulic cylinder 33; Left hand arm 31 is hinged on the left side of crossbeam 21, and left template 32 is fixed on the piston rod of the second hydraulic cylinder 33, and the second hydraulic cylinder 33 is arranged on left hand arm 31 and moves for promoting left template 32.As shown in Figure 5, right membrane module 4 comprises right arm 41, right template 42 and the 3rd hydraulic cylinder 43; Right arm 41 is hinged on the right side of crossbeam 21, and right template 42 is fixed on the piston rod of the 3rd hydraulic cylinder 43, and the 3rd hydraulic cylinder 43 is arranged on right arm 41 and moves for promoting right template 42.Module rotating liquid cylinder pressure 5 is arranged on crossbeam 21; The two ends of module rotating liquid cylinder pressure 5 connect respectively the left hand arm 31 of left membrane module 3, the right arm 41 of right membrane module 4; The stretching motion of module rotating liquid cylinder pressure 5 drives left hand arm 31, right arm 41 rotations.
Adopt technique scheme, the die cavity that is combined to form metal product of left membrane module 3 and right membrane module 4.It is separated easily that left membrane module 3, right membrane module 4 can be realized left and right, thereby make the separated of metal product and mould, can not cause damage to the surface of metal product, improved the yields of product.Casting of metals device of the present invention is specially adapted to as metal tap processed, and its inside has cavity.After formed product, be easy to separated with mould.
As shown in Figure 6, casting of metals device of the present invention also comprises cooling and lubricating device 6.Cooling and lubricating device 6 comprise two for store 61, two storage tanks 61 of storage tank of cooling-lubricant (as graphite water) be arranged on board 1 and be separately positioned on left membrane module 3, right membrane module 4 under.Left template 32, right template 42 stretch into storage tank 61 and carry out cooling and lubricating while going to upright position.Cooling and lubricating device 6 can be avoided the excess Temperature of mould, can be cooling fast, and can also be lubricated mould, thereby make product be more prone to take out from mould simultaneously.As preferred version, in each storage tank 61, be provided with the rabbling mechanism 62 that cooling-lubricant is stirred, this rabbling mechanism 62 comprises stirring motor 63 and puddler 64, stirring motor 63 drives puddlers 64 to rotate, and puddler 64 stretches into that storage tank 61 is interior to be stirred cooling-lubricant is uniformly distributed in storage tank 61 cooling-lubricant.
As shown in Figure 6, Figure 7, transmission mechanism 23 comprises travelling gear 231, driving rack 232 and a translation guide rail 233, travelling gear 231 is fixed on crossbeam 21, translation guide rail 233 is fixed on board 1, driving rack 232 is connected with a joggle with travelling gear 231, and is limited between travelling gear 231, translation guide rail 233; The first hydraulic cylinder 22 promotes driving rack 232 moves up and down it, driving rack 232 band nutating gear 233 rotations, and travelling gear 233 drives crossbeam 21 to rotate.Transmission mechanism 23 can guarantee that crossbeam 21 is stable, rotate efficiently.On driving rack 232, be also provided with linear slide block 234, this linear slide block 234 is movably fastened with translation guide rail 233, and linear slide block 234 moves along translation guide rail 233, and driving rack 232 is moved both vertically.Linear slide block 234 moves along translation guide rail 233, guarantees that driving rack 232 moves both vertically.
As shown in Figure 1, casting of metals device also comprises cast control device 8.Cast control device 8 comprises electric cabinet 81, hand operation box 82 and floor push 83, the hydraulic control system that electric cabinet 81 is controlled whole board completes casting work, electric cabinet 81 is connected with power supply and with touching display screen, touching display screen setting-up time parameter and function are selected parameter, hand operation box 82 is electrically connected with electric cabinet 81, and floor push 83 is electrically connected with cast control device 8 and controls the work of each hydraulic cylinder.
As shown in figure 12, casting of metals method of the present invention, comprises the following steps:
Steps A, the contractile motion of module rotating liquid cylinder pressure 5 drives the left membrane module 3 in crossbeam 21 left sides, the right membrane module 4 on right side is rotated to vertical position by horizontal position.
Specifically, as shown in Figure 8, step on floor push 83, module rotating liquid cylinder pressure 5 shrinks to the inside, and left hand arm 31 is rotated counterclockwise 90 °, and right arm 41 turns clockwise 90 °.Therefore, left membrane module 3, right membrane module 4 are realized by horizontal position and being rotated to vertical position.
Step B, the second hydraulic cylinder 33 of left membrane module 3 promotes left template 32 and moves down and stretch into the storage tank 61 that stores cooling-lubricant, and the 3rd hydraulic cylinder 43 of right membrane module 4 promotes right template 42 and moves down and stretch into the storage tank 61 that stores cooling-lubricant.
Specifically, as shown in Figure 9, the second hydraulic cylinder 33, the 3rd hydraulic cylinder 43 actions, left template 32 moves down with right template 42 and stretches into the storage tank 61 that stores cooling-lubricant, arrives storage tank 61 liquid levels.
Step C, is moistened with left template 32, the right template 42 of cooling-lubricant, is subject to respectively the second hydraulic cylinder 33, the 3rd hydraulic cylinder 43 drive and reset.
Step D, the stretching routine of module rotating liquid cylinder pressure 5 rotates by vertical position left membrane module 3, right membrane module 4 to horizontal position.
Step e, as shown in figure 10, the first hydraulic cylinder 22 jack-up crossbeams 21 make crossbeam 21 rotations, and put into core in the template 42 of turning right.
Step F, as shown in figure 11, after having placed core, again steps on floor push 83, the second hydraulic cylinders 33 and drives left template 32 template 42 directions of turning right to move and realize matched moulds, and by moulding in liquid metal casting mold.
Step G, the first hydraulic cylinder 22 retracts crossbeam 21 makes crossbeam 21 be reset to horizontal position, and after liquid metals solidifies, it is die sinking that the second hydraulic cylinder 33 retracts left template 32, takes out metal product.
Above-mentioned explanation illustrates and has described the preferred embodiments of the present invention, as previously mentioned, be to be understood that the present invention is not limited to disclosed form herein, should not regard the eliminating to other embodiment as, and can be used for various other combinations, modification and environment, and can, in invention contemplated scope described herein, by technology or the knowledge of above-mentioned instruction or association area, change.And the change that those skilled in the art carry out and variation do not depart from the spirit and scope of the present invention, all should be in the protection domain of claims of the present invention.
Claims (7)
1. a casting of metals device, is characterized in that, comprise,
Board (1), is provided with support column (11) on board;
Transverse beam assembly (2), it comprises crossbeam (21), the first hydraulic cylinder (22) and transmission mechanism (23); Crossbeam (21) is hinged on the top of support column (11), and the first hydraulic cylinder (22) is arranged at the sidewall of support column (11), and the first hydraulic cylinder (22) drives crossbeam (21) to rotate by transmission mechanism (23);
Left membrane module (3), it comprises left hand arm (31), left template (32) and the second hydraulic cylinder (33); Left hand arm (31) is hinged on the left side of crossbeam (21), left template (32) is fixed on the piston rod of the second hydraulic cylinder (33), and it is upper mobile for promoting left template (32) that the second hydraulic cylinder (33) is arranged at left hand arm (31);
Right membrane module (4), it comprises right arm (41), right template (42) and the 3rd hydraulic cylinder (43); Right arm (41) is hinged on the right side of crossbeam (21), right template (42) is fixed on the piston rod of the 3rd hydraulic cylinder (43), and it is upper mobile for promoting right template (42) that the 3rd hydraulic cylinder (43) is arranged at right arm (41);
Module rotating liquid cylinder pressure (5), it is arranged on crossbeam (21); The two ends of module rotating liquid cylinder pressure (5) connect respectively the right arm (41) of the left hand arm (31) of left membrane module (3), right membrane module (4); The stretching motion of module rotating liquid cylinder pressure (5) drives left hand arm (31), right arm (41) rotation.
2. casting of metals device according to claim 1, is characterized in that, described apparatus for pouring also comprises cooling and lubricating device (6); This cooling and lubricating device (6) comprises that two for storing the storage tank (61) of cooling-lubricant, two storage tanks (61) be arranged on board (1) upper and be separately positioned on left membrane module (3), right membrane module (4) under; Described left template (32), right template (42) stretch into storage tank (61) and carry out cooling and lubricating while going to upright position.
3. casting of metals device according to claim 2, it is characterized in that, in described each storage tank (61), be provided with the rabbling mechanism (62) that cooling-lubricant is stirred, this rabbling mechanism (62) comprises stirring motor (63) and puddler (64), stirring motor (63) drives puddler (64) to rotate, and puddler (64) stretches in storage tank (61) cooling-lubricant is stirred cooling-lubricant is uniformly distributed in storage tank (61).
4. casting of metals device according to claim 1, it is characterized in that, described transmission mechanism (23) comprises travelling gear (231), driving rack (232) and a translation guide rail (233), travelling gear (231) is fixed on crossbeam (21), translation guide rail (233) is fixed on board (1), driving rack (232) is connected with a joggle with travelling gear (231), and is limited between travelling gear (231), translation guide rail (233); The first hydraulic cylinder (22) promotes driving rack (232) moves up and down it, driving rack (232) band nutating gear (233) rotation, and travelling gear (233) drives crossbeam (21) to rotate.
5. casting of metals device according to claim 4, it is characterized in that, on described driving rack (232), be also provided with linear slide block (234), this linear slide block (234) is movably fastened with translation guide rail (233), and linear slide block (234) is mobile along translation guide rail (233), and driving rack (232) is moved both vertically.
6. according to wanting profit to require the casting of metals device described in 1, it is characterized in that, this casting of metals device also comprises cast control device (8), this cast control device (8) comprises electric cabinet (81), hand operation box (82) and floor push (83), electric cabinet (81) is connected with power supply and with touching display screen, hand operation box (82) and electric cabinet (81) are electrically connected, and floor push (83) is electrically connected with cast control device (8) and controls the work of each hydraulic cylinder.
7. a casting of metals method, is characterized in that, comprises the following steps:
Steps A, the contractile motion of module rotating liquid cylinder pressure (5) drives the left membrane module (3) in crossbeam (21) left side, the right membrane module (4) on right side is rotated to vertical position by horizontal position;
Step B, second hydraulic cylinder (33) of left membrane module (3) promotes left template (32) and moves down and stretch into the storage tank (61) that stores cooling-lubricant, and the 3rd hydraulic cylinder (43) of right membrane module (4) promotes right template (42) and moves down and stretch into the storage tank (61) that stores cooling-lubricant;
Step C, is moistened with the left template (32) of cooling-lubricant, right template (42), is subject to respectively the second hydraulic cylinder (33), the 3rd hydraulic cylinder (43) to drive and reset;
Step D, the stretching routine of module rotating liquid cylinder pressure (5) rotates by vertical position left membrane module (3), right membrane module (4) to horizontal position;
Step e, the first hydraulic cylinder (22) jack-up crossbeam (21) makes crossbeam (21) rotation, and puts into core in the template of turning right (42);
Step F, the second hydraulic cylinder (33) drives left template (32) template (42) direction of turning right to move and realize matched moulds, and by moulding in liquid metal casting mold;
Step G, the first hydraulic cylinder (22) retracts crossbeam (21) makes crossbeam (21) be reset to horizontal position, and after liquid metals solidifies, it is die sinking that the second hydraulic cylinder (33) retracts left template (32), takes out metal product.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210382545.4A CN103722158B (en) | 2012-10-11 | 2012-10-11 | A kind of metal pouring apparatus and pouring procedure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210382545.4A CN103722158B (en) | 2012-10-11 | 2012-10-11 | A kind of metal pouring apparatus and pouring procedure |
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| CN103722158A true CN103722158A (en) | 2014-04-16 |
| CN103722158B CN103722158B (en) | 2015-10-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210382545.4A Active CN103722158B (en) | 2012-10-11 | 2012-10-11 | A kind of metal pouring apparatus and pouring procedure |
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Cited By (3)
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| CN104308132A (en) * | 2014-10-29 | 2015-01-28 | 苏州明志科技有限公司 | Flip-casting mold |
| CN104439217A (en) * | 2014-12-18 | 2015-03-25 | 济南圣元机械工程有限公司 | Fixed gravity casting machine |
| CN106984801A (en) * | 2017-06-15 | 2017-07-28 | 惠安县金旺达工业设计有限公司 | A kind of gravity force casting machine for improving service life |
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| CN2652565Y (en) * | 2003-08-19 | 2004-11-03 | 苏州工业园区明志铸造装备有限公司 | Tilting type gravity casting machine |
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| CN104308132A (en) * | 2014-10-29 | 2015-01-28 | 苏州明志科技有限公司 | Flip-casting mold |
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