CN103722158B - A kind of metal pouring apparatus and pouring procedure - Google Patents
A kind of metal pouring apparatus and pouring procedure Download PDFInfo
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- CN103722158B CN103722158B CN201210382545.4A CN201210382545A CN103722158B CN 103722158 B CN103722158 B CN 103722158B CN 201210382545 A CN201210382545 A CN 201210382545A CN 103722158 B CN103722158 B CN 103722158B
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Abstract
The invention discloses a kind of metal pouring apparatus, comprise board; Transverse beam assembly comprises crossbeam, the first hydraulic cylinder and transmission mechanism; First hydraulic cylinder is arranged at the sidewall of support column, and the first hydraulic cylinder drives crossbeam to rotate by transmission mechanism; Left membrane module comprises left arm, left template and the second hydraulic cylinder; Second hydraulic cylinder is arranged in left arm for promoting left template movement; Right membrane module comprises right arm, right template and the 3rd hydraulic cylinder; Right template is fixed on the piston rod of the 3rd hydraulic cylinder, and the 3rd hydraulic cylinder is arranged on right arm for promoting right template movement; The two ends of module rotating liquid cylinder pressure connect the left arm of left membrane module, the right arm of right membrane module respectively; The stretching motion of module rotating liquid cylinder pressure drives left arm, right arm to rotate.Adopt such scheme, left membrane module, right membrane module can realize left and right and be separated easily, thus make being separated of metal product and mould, can not cause damage to the surface of metal product.<!--1-->
Description
Technical field
The present invention relates to field of metal casting technology, the metal pouring apparatus that particularly a kind of structure is simple, stability is good and pouring procedure.
Background technology
Casting of metals is a routine techniques of foundry industry, and the tap, metal hanger etc. of such as sanitary ware industry are all adopt the mode of casting of metals to make.In traditional metal casting process, be generally the die cavity formerly making product overall shape, and then inject liquid molten metal in die cavity, after liquid metal liquid cooling but, then by die cavity and separation of products, thus obtain product.But in the process of die cavity and separation of products, due to die cavity be combined with product very tight, be easy to cause damage to the surface of product in taking-up process, thus affect the yields of product.Secondary reparation is carried out to product, improves cost of labor.
Summary of the invention
The object of the invention is to solve the problem of prior art, provide a kind of structure simple, easy to operate, good stability and the metal pouring apparatus that can repeatedly pour into a mould and pouring procedure.
For reaching above-mentioned purpose, the present invention adopts following technical scheme:
A kind of metal pouring apparatus, comprises,
Board 1, board is provided with support column 11;
Transverse beam assembly 2, it comprises crossbeam 21, first hydraulic cylinder 22 and transmission mechanism 23; Crossbeam 21 is hinged on the top of support column 11, and the first hydraulic cylinder 22 is arranged at the sidewall of support column 11 and the first hydraulic cylinder 22 drives crossbeam 21 to rotate by transmission mechanism 23;
Left membrane module 3, it comprises left arm 31, left template 32 and the second hydraulic cylinder 33; Left arm 31 is hinged on the left side of crossbeam 21, and left template 32 is fixed on the piston rod of the second hydraulic cylinder 33, and the second hydraulic cylinder 33 is arranged in left arm 31 and moves for promoting left template 32;
Right membrane module 4, it comprises right arm 41, right template 42 and the 3rd hydraulic cylinder 43; Right arm 41 is hinged on the right side of crossbeam 21, and right template 42 is fixed on the piston rod of the 3rd hydraulic cylinder 43, and the 3rd hydraulic cylinder 43 is arranged on right arm 41 and moves for promoting right template 42;
Module rotating liquid cylinder pressure 5, it is arranged on crossbeam 21; The two ends of module rotating liquid cylinder pressure 5 connect the left arm 31 of left membrane module 3, the right arm 41 of right membrane module 4 respectively; The stretching motion of module rotating liquid cylinder pressure 5 drives left arm 31, right arm 41 rotates.
Described apparatus for pouring also comprises cooling and lubricating device 6; This cooling and lubricating device 6 comprises two and to be arranged on board 1 for storage tank 61, two storage tanks 61 storing cooling-lubricant and to be separately positioned on immediately below left membrane module 3, right membrane module 4; Described left template 32, right template 42 stretch into storage tank 61 and carry out cooling and lubricating when going to upright position.
The rabbling mechanism 62 that cooling-lubricant is stirred is provided with in each storage tank 61 described, this rabbling mechanism 62 comprises stirring motor 63 and puddler 64, stirring motor 63 drives puddler 64 to rotate, and puddler 64 stretches into and carries out stirring to cooling-lubricant in storage tank 61 cooling-lubricant is uniformly distributed in storage tank 61.
Described transmission mechanism 23 comprises travelling gear 231, driving rack 232 and a translating rails 233, travelling gear 231 is fixed on crossbeam 21, translating rails 233 is fixed on board 1, driving rack 232 and travelling gear 231 are connected with a joggle, and are limited between travelling gear 231, translating rails 233; First hydraulic cylinder 22 promotes driving rack 232 makes it move up and down, and driving rack 232 is with nutating gear 233 to rotate, and travelling gear 233 drives crossbeam 21 to rotate.
Described driving rack 232 is also provided with linear slide block 234, and this linear slide block 234 is movably fastened with translating rails 233, and linear slide block 234 moves along translating rails 233, and driving rack 232 is moved both vertically.
This metal pouring apparatus also comprises cast control device 8, this cast control device 8 comprises electric cabinet 81, hand operation box 82 and floor push 83, electric cabinet 81 is connected with power supply and with touching display screen, hand operation box 82 and electric cabinet 81 are electrically connected, and floor push 83 is electrically connected with cast control device 8 and controls the work of each hydraulic cylinder.
A kind of casting of metals method, comprises the following steps:
Steps A, the contractile motion of module rotating liquid cylinder pressure 5 drives the left membrane module 3 on the left of crossbeam 21, the right membrane module 4 on right side is rotated to vertical position by horizontal position;
Step B, second hydraulic cylinder 33 of left membrane module 3 promotes left template 32 and moves down and stretch into the storage tank 61 storing cooling-lubricant, and the 3rd hydraulic cylinder 43 of right membrane module 4 promotes right template (42) and moves down and stretch into the storage tank 61 storing cooling fluid;
Step C, is moistened with the left template 32 of cooling-lubricant, right template 42, drives and resets respectively by the second hydraulic cylinder 33, the 3rd hydraulic cylinder 43;
Step D, left membrane module 3, right membrane module 4 rotate by being vertically orientated to horizontal position by the stretching routine of module rotating liquid cylinder pressure 5;
Step e, the first hydraulic cylinder 22 jack-up crossbeam 21 makes crossbeam 21 rotate, and puts into core in template 42 of turning right;
Step F, the second hydraulic cylinder 33 drives left template 32 template 42 direction of turning right to move and realize matched moulds, and shaping by completing first time in liquid metal casting mold.
Step G, the first hydraulic cylinder 22 retracts crossbeam 21 makes crossbeam 21 be reset to horizontal position, and after liquid metals solidifies, the second hydraulic cylinder 33 retracts the i.e. die sinking of left template 32, takes out metal product.
Technical solutions according to the invention are relative to prior art, and the beneficial effect obtained is:
(1) metal pouring apparatus of the present invention, the die cavity being combined to form metal product of left membrane module and right membrane module.Left membrane module, right membrane module can realize left and right and be separated easily, thus make being separated of metal product and mould, can not cause damage, improve the yields of product to the surface of metal product.Metal pouring apparatus of the present invention is specially adapted to as metal tap, and its inside has cavity.Be easy to after formed product be separated with mould.
(2) metal pouring apparatus of the present invention, also comprises cooling and lubricating device.In metal casting process, the temperature of liquid metal is very high.When liquid metal pours into mould (left membrane module, right membrane module), the temperature of mould also can rise instantaneously.Therefore, cooling and lubricating device can avoid the temperature of mould too high, can cool fast, can also lubricate simultaneously, thus make product be more prone to take out from mould to mould.
In addition, also rabbling mechanism is provided with in cooling and lubricating device, this rabbling mechanism comprises stirring motor and puddler, stirring motor drives puddler to rotate, puddler can stir the cooling-lubricant (as graphite water) in cooling and lubricating device, thus cooling-lubricant is uniformly distributed in storage tank.
(3) metal pouring apparatus of the present invention, also comprises transmission mechanism.First hydraulic cylinder drives crossbeam to rotate by this transmission mechanism.Transmission mechanism comprises travelling gear, driving rack and a translating rails, and travelling gear is fixed on crossbeam, and translating rails is fixed on board.Therefore, this transmission mechanism rotates with can ensureing crossbeam stability and high efficiency.
In addition, driving rack is provided with linear slide block, and linear slide block and translating rails are movably fastened, and linear slide block moves along translating rails, thus make rack and pinion good fit, having stable behavior is reliable, ensures that driving rack moves both vertically.
(4) metal pouring apparatus of the present invention, also comprises cast control device, and this cast control device comprises electric cabinet, hand operation box and floor push.Cast the cooperatively interacting of each assembly of control device, can realize controlling the cast frequency of metal pouring apparatus and the degree of accuracy, substantially increase the yields of operating efficiency and product.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, forms a part of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is complete machine perspective view of the present invention;
Fig. 2 is the A portion enlarged diagram of Fig. 1 of the present invention;
Fig. 3 is schematic front view of the present invention;
Fig. 4 is the B portion enlarged diagram of Fig. 3 of the present invention;
Fig. 5 is the C portion enlarged diagram of Fig. 3 of the present invention;
Fig. 6 is cross-sectional schematic of the present invention;
Fig. 7 is the D portion enlarged diagram of Fig. 6 of the present invention;
Fig. 8 is this casting of metals method action schematic diagram one of the present invention;
Fig. 9 is this casting of metals method action schematic diagram two of the present invention;
Figure 10 is casting of metals method action schematic diagram three of the present invention;
Figure 11 is casting of metals method action schematic diagram four of the present invention;
Figure 12 is casting of metals method flow diagram of the present invention.
Detailed description of the invention
In order to make technical problem to be solved by this invention, technical scheme and beneficial effect clearly, understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
As shown in Figure 1, Figure 2, Figure 3 shows, metal pouring apparatus of the present invention, comprises board 1, transverse beam assembly 2, left membrane module 3, right membrane module 4, module rotating liquid cylinder pressure 5.Wherein, board 1 is provided with support column 11, support column 11 upwards extends from the bottom surface of board 1.Transverse beam assembly 2 comprises crossbeam 21, first hydraulic cylinder 22 and transmission mechanism 23 (as shown in Figure 6, Figure 7).Crossbeam 21 is hinged on the top of support column 11, and the first hydraulic cylinder 22 is arranged at the sidewall of support column 11, and the first hydraulic cylinder 22 drives crossbeam 21 to rotate by transmission mechanism 23.As shown in Figure 4, left membrane module 3 comprises left arm 31, left template 32 and the second hydraulic cylinder 33; Left arm 31 is hinged on the left side of crossbeam 21, and left template 32 is fixed on the piston rod of the second hydraulic cylinder 33, and the second hydraulic cylinder 33 is arranged in left arm 31 and moves for promoting left template 32.As shown in Figure 5, right membrane module 4 comprises right arm 41, right template 42 and the 3rd hydraulic cylinder 43; Right arm 41 is hinged on the right side of crossbeam 21, and right template 42 is fixed on the piston rod of the 3rd hydraulic cylinder 43, and the 3rd hydraulic cylinder 43 is arranged on right arm 41 and moves for promoting right template 42.Module rotating liquid cylinder pressure 5 is arranged on crossbeam 21; The two ends of module rotating liquid cylinder pressure 5 connect the left arm 31 of left membrane module 3, the right arm 41 of right membrane module 4 respectively; The stretching motion of module rotating liquid cylinder pressure 5 drives left arm 31, right arm 41 rotates.
Adopt technique scheme, the die cavity being combined to form metal product of left membrane module 3 and right membrane module 4.Left membrane module 3, right membrane module 4 can realize left and right and be separated easily, thus make being separated of metal product and mould, can not cause damage, improve the yields of product to the surface of metal product.Metal pouring apparatus of the present invention is specially adapted to as metal tap, and its inside has cavity.Be easy to after formed product be separated with mould.
As shown in Figure 6, metal pouring apparatus of the present invention also comprises cooling and lubricating device 6.Cooling and lubricating device 6 comprises two and to be arranged on board 1 for storage tank 61, two storage tanks 61 storing cooling-lubricant (as graphite water) and to be separately positioned on immediately below left membrane module 3, right membrane module 4.Left template 32, right template 42 stretch into storage tank 61 and carry out cooling and lubricating when going to upright position.Cooling and lubricating device 6 can avoid the temperature of mould too high, can cool fast, can also lubricate simultaneously, thus make product be more prone to take out from mould to mould.Preferably, the rabbling mechanism 62 that cooling-lubricant is stirred is provided with in each storage tank 61, this rabbling mechanism 62 comprises stirring motor 63 and puddler 64, stirring motor 63 drives puddler 64 to rotate, and puddler 64 stretches into and carries out stirring to cooling-lubricant in storage tank 61 cooling-lubricant is uniformly distributed in storage tank 61.
As shown in Figure 6, Figure 7, transmission mechanism 23 comprises travelling gear 231, driving rack 232 and a translating rails 233, travelling gear 231 is fixed on crossbeam 21, translating rails 233 is fixed on board 1, driving rack 232 and travelling gear 231 are connected with a joggle, and are limited between travelling gear 231, translating rails 233; First hydraulic cylinder 22 promotes driving rack 232 makes it move up and down, and driving rack 232 is with nutating gear 233 to rotate, and travelling gear 233 drives crossbeam 21 to rotate.Transmission mechanism 23 can ensure that crossbeam 21 is stable, rotate efficiently.Driving rack 232 is also provided with linear slide block 234, and this linear slide block 234 is movably fastened with translating rails 233, and linear slide block 234 moves along translating rails 233, and driving rack 232 is moved both vertically.Linear slide block 234 moves along translating rails 233, ensures that driving rack 232 moves both vertically.
As shown in Figure 1, metal pouring apparatus also comprises cast control device 8.Cast control device 8 comprises electric cabinet 81, hand operation box 82 and floor push 83, electric cabinet 81 controls the hydraulic control system of whole board to complete casting work, electric cabinet 81 is connected with power supply and with touching display screen, touching display screen setting-up time parameter and function Selection parameter, hand operation box 82 and electric cabinet 81 are electrically connected, and floor push 83 is electrically connected with cast control device 8 and controls the work of each hydraulic cylinder.
As shown in figure 12, casting of metals method of the present invention, comprises the following steps:
Steps A, the contractile motion of module rotating liquid cylinder pressure 5 drives the left membrane module 3 on the left of crossbeam 21, the right membrane module 4 on right side is rotated to vertical position by horizontal position.
Specifically, as shown in Figure 8, step on floor push 83, module rotating liquid cylinder pressure 5 shrinks to the inside, and left arm 31 is rotated counterclockwise 90 °, and right arm 41 turns clockwise 90 °.Therefore, left membrane module 3, right membrane module 4 realize being rotated to vertical position by horizontal position.
Step B, the second hydraulic cylinder 33 of left membrane module 3 promotes left template 32 and moves down and stretch into the storage tank 61 storing cooling-lubricant, and the 3rd hydraulic cylinder 43 of right membrane module 4 promotes right template 42 and moves down and stretch into the storage tank 61 storing cooling-lubricant.
Specifically, as shown in Figure 9, the second hydraulic cylinder 33, the 3rd hydraulic cylinder 43 action, left template 32 moves down with right template 42 and stretches into the storage tank 61 storing cooling-lubricant, arrives storage tank 61 liquid level.
Step C, is moistened with the left template 32 of cooling-lubricant, right template 42, drives and resets respectively by the second hydraulic cylinder 33, the 3rd hydraulic cylinder 43.
Step D, left membrane module 3, right membrane module 4 rotate by being vertically orientated to horizontal position by the stretching routine of module rotating liquid cylinder pressure 5.
Step e, as shown in Figure 10, the first hydraulic cylinder 22 jack-up crossbeam 21 makes crossbeam 21 rotate, and puts into core in template 42 of turning right.
Step F, as shown in figure 11, after having placed core, has stepped on floor push 83 again, and the second hydraulic cylinder 33 drives left template 32 template 42 direction of turning right to move and realize matched moulds, and by shaping in liquid metal casting mold.
Step G, the first hydraulic cylinder 22 retracts crossbeam 21 makes crossbeam 21 be reset to horizontal position, and after liquid metals solidifies, the second hydraulic cylinder 33 retracts the i.e. die sinking of left template 32, takes out metal product.
Above-mentioned explanation illustrate and describes the preferred embodiments of the present invention, as previously mentioned, be to be understood that the present invention is not limited to the form disclosed by this paper, should not regard the eliminating to other embodiments as, and can be used for other combinations various, amendment and environment, and can in invention contemplated scope described herein, changed by the technology of above-mentioned instruction or association area or knowledge.And the change that those skilled in the art carry out and change do not depart from the spirit and scope of the present invention, then all should in the protection domain of claims of the present invention.
Claims (7)
1. a metal pouring apparatus, is characterized in that, comprises,
Board (1), board is provided with support column (11);
Transverse beam assembly (2), it comprises crossbeam (21), the first hydraulic cylinder (22) and transmission mechanism (23); Crossbeam (21) is hinged on the top of support column (11), first hydraulic cylinder (22) is arranged at the sidewall of support column (11), and the first hydraulic cylinder (22) drives crossbeam (21) to rotate by transmission mechanism (23);
Left membrane module (3), it comprises left arm (31), left template (32) and the second hydraulic cylinder (33); Left arm (31) is hinged on the left side of crossbeam (21), left template (32) is fixed on the piston rod of the second hydraulic cylinder (33), and the second hydraulic cylinder (33) is arranged in left arm (31) mobile for promoting left template (32);
Right membrane module (4), it comprises right arm (41), right template (42) and the 3rd hydraulic cylinder (43); Right arm (41) is hinged on the right side of crossbeam (21), right template (42) is fixed on the piston rod of the 3rd hydraulic cylinder (43), and the 3rd hydraulic cylinder (43) is arranged on right arm (41) mobile for promoting right template (42);
Module rotating liquid cylinder pressure (5), it is arranged on crossbeam (21); The two ends of module rotating liquid cylinder pressure (5) connect the right arm (41) of the left arm (31) of left membrane module (3), right membrane module (4) respectively; The stretching motion of module rotating liquid cylinder pressure (5) drives left arm (31), right arm (41) to rotate.
2. metal pouring apparatus according to claim 1, is characterized in that, described apparatus for pouring also comprises cooling and lubricating device (6); This cooling and lubricating device (6) comprises two for storing the storage tank (61) of cooling-lubricant, and two storage tanks (61) are arranged on board (1) and go up and be separately positioned on immediately below left membrane module (3), right membrane module (4); Described left template (32), right template (42) are stretched into storage tank (61) and are carried out cooling and lubricating when going to upright position.
3. metal pouring apparatus according to claim 2, it is characterized in that, the rabbling mechanism (62) that cooling-lubricant is stirred is provided with in described each storage tank (61), this rabbling mechanism (62) comprises stirring motor (63) and puddler (64), stirring motor (63) drives puddler (64) to rotate, and puddler (64) stretches in storage tank (61) and carries out stirring to cooling-lubricant cooling-lubricant is uniformly distributed in storage tank (61).
4. metal pouring apparatus according to claim 1, it is characterized in that, described transmission mechanism (23) comprises travelling gear (231), driving rack (232) and a translating rails (233), travelling gear (231) is fixed on crossbeam (21), translating rails (233) is fixed on board (1), driving rack (232) and travelling gear (231) are connected with a joggle, and are limited between travelling gear (231), translating rails (233); First hydraulic cylinder (22) promotes driving rack (232) makes it move up and down, driving rack (232) band nutating gear (233) rotates, and travelling gear (233) drives crossbeam (21) to rotate.
5. metal pouring apparatus according to claim 4, it is characterized in that, described driving rack (232) is also provided with linear slide block (234), this linear slide block (234) and translating rails (233) are movably fastened, and linear slide block (234) is mobile along translating rails (233), makes driving rack (232) move both vertically.
6. according to wanting the sharp metal pouring apparatus required described in 1, it is characterized in that, this metal pouring apparatus also comprises cast control device (8), this cast control device (8) comprises electric cabinet (81), hand operation box (82) and floor push (83), electric cabinet (81) is connected with power supply and with touching display screen, hand operation box (82) and electric cabinet (81) are electrically connected, and floor push (83) is electrically connected with cast control device (8) and controls the work of each hydraulic cylinder.
7. a casting of metals method, is characterized in that, comprises the following steps:
Steps A, the contractile motion of module rotating liquid cylinder pressure (5) drives the left membrane module (3) in crossbeam (21) left side, the right membrane module (4) on right side is rotated to vertical position by horizontal position;
Step B, second hydraulic cylinder (33) of left membrane module (3) promotes left template (32) and moves down and stretch into the storage tank (61) storing cooling-lubricant, and the 3rd hydraulic cylinder (43) of right membrane module (4) promotes right template (42) and moves down and stretch into the storage tank (61) storing cooling-lubricant;
Step C, is moistened with the left template (32) of cooling-lubricant, right template (42), drives and resets respectively by the second hydraulic cylinder (33), the 3rd hydraulic cylinder (43);
Step D, left membrane module (3), right membrane module (4) rotate by being vertically orientated to horizontal position by the stretching routine of module rotating liquid cylinder pressure (5);
Step e, the first hydraulic cylinder (22) jack-up crossbeam (21) makes crossbeam (21) rotate, and puts into core in template of turning right (42);
Step F, the second hydraulic cylinder (33) drives left template (32) template (42) direction of turning right to move and realize matched moulds, and by shaping in liquid metal casting mold;
Step G, first hydraulic cylinder (22) retracts crossbeam (21) makes crossbeam (21) be reset to horizontal position, after liquid metals solidifies, the second hydraulic cylinder (33) retracts left template (32) i.e. die sinking, takes out metal product.
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| CN201210382545.4A CN103722158B (en) | 2012-10-11 | 2012-10-11 | A kind of metal pouring apparatus and pouring procedure |
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| CN201210382545.4A CN103722158B (en) | 2012-10-11 | 2012-10-11 | A kind of metal pouring apparatus and pouring procedure |
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| CN103722158A CN103722158A (en) | 2014-04-16 |
| CN103722158B true CN103722158B (en) | 2015-10-28 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104308132B (en) * | 2014-10-29 | 2016-06-01 | 苏州明志科技有限公司 | A kind of convertible casting mold |
| CN104439217B (en) * | 2014-12-18 | 2016-08-17 | 济南圣元机械工程有限公司 | A kind of fixed Gravity casting machines |
| CN106984801A (en) * | 2017-06-15 | 2017-07-28 | 惠安县金旺达工业设计有限公司 | A kind of gravity force casting machine for improving service life |
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| JP2005040836A (en) * | 2003-07-24 | 2005-02-17 | Aisin Takaoka Ltd | Inclinable casting apparatus |
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