CN202781849U - Device for optimizing laying process parameters of tape laying machine - Google Patents
Device for optimizing laying process parameters of tape laying machine Download PDFInfo
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- CN202781849U CN202781849U CN 201220469671 CN201220469671U CN202781849U CN 202781849 U CN202781849 U CN 202781849U CN 201220469671 CN201220469671 CN 201220469671 CN 201220469671 U CN201220469671 U CN 201220469671U CN 202781849 U CN202781849 U CN 202781849U
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Abstract
The utility model discloses a device for optimizing laying process parameters of a tape laying machine. The device comprises a controller, a base, a linear motion platform and a pressure control mechanism, wherein the linear motion platform comprises a servo motor, a ball screw, a servo motor bracket, a working platform, a pair of limit switches, a pair of linear guide rails, a pair of guide rail brackets and two pairs of rolling slide blocks; the pressure control mechanism comprises a silica gel idler wheel, a step motor, a pair of manipulator brackets, a support plate, a pressure sensor, a lead screw, a bracket, a pair of fixed supports, a step motor bracket and a pair of slide rails; and the guide rail brackets and the servo motor bracket are fixed on the base and are used for respectively installing the linear guide rails and the servo motor, and the working platform is arranged on the rolling slide blocks and is connected with the ball screw. The ball screw is used for driving the working platform to reciprocate along the linear guide rails under the drive of the servo motor, and the controller is connected with the servo motor and the limit switches. The device has the advantages of simple structure, low cost required in optimization of the adhering force, and short time.
Description
Technical field
The invention belongs to composite automatic placement technical field, more specifically, relate to a kind of optimization device of belt spreading machine placement process parameter.
Background technology
Composite more and more is widely used in the product manufacturing, comprises the fields such as space flight, automobile, resource equipment.The automated tape-laying technology is as one of composite automatic forming technology, because it adopts automated control technology, thereby greatly improved the production efficiency of composite element, reduced production cost, and improved product quality reliability and stability.
Adherence force has very large related between the spreading of composite element and material layer: the adherence force deficiency can cause producing between material layer in the lay process relative displacement or lay produces the position skew because of interlayer slip after finishing; Adherence force is excessive, can cause that material removes the problems such as re-posted, secondary spreading.In order to guarantee to produce qualified product, must have suitable adherence force between the material layer, to prevent the generation of material relative storey displacement in the lay or slippage.
Existing belt spreading machine mainly is to optimize adherence force between the material layer by regulating lay speed and briquetting pressure.Yet, existing belt spreading machine complex structure, and it is high to optimize the required cost of adherence force, and the time is long.
Summary of the invention
For the defective of prior art, the object of the present invention is to provide a kind of optimization device of belt spreading machine placement process parameter, it is simple in structure, and it is low to optimize the required cost of adherence force, and the time is short.
For achieving the above object, the invention provides a kind of optimization device of belt spreading machine placement process parameter, comprise controller, base, linear motion platform and pressure control mechanism, linear motion platform comprises servomotor, ball-screw, the servomotor support, workbench, a pair of limit switch, a pair of line slideway, pair of guide rails support and two pairs of rolling slide blocks, pressure control mechanism comprises the silica gel roller, stepper motor, a pair of mechanical arm support, gripper shoe, pressure sensor, screw mandrel, support, a pair of hold-down support, stepper motor support and a pair of slide rail, rail brackets and servomotor support are fixed on the base, be used for installing respectively line slideway and servomotor, workbench is installed on the rolling slide block, and be connected with ball-screw, ball-screw is used for driving workbench and moves back and forth along line slideway under driven by servomotor, controller connects with servomotor and limit switch, be used for servomotor is controlled, and then the translational speed of control workbench, limit switch is installed on respectively the two ends of rail brackets, workbench breaks away from line slideway when being used for preventing the controller maloperation, the mechanical arm support is separately fixed at the base both sides, be used for the abutment pressure controlling organization, hold-down support is separately fixed at the two ends of gripper shoe, be used for fixedly silica gel roller, the two ends of silica gel roller are installed in respectively in the installing hole of hold-down support, the two ends of gripper shoe are installed in the gathering sill of mechanical arm support, to guarantee moving up and down of gripper shoe, screw mandrel is fixed on the support, be connected with stepper motor, and under the drive of stepper motor, rotate, so that the silica gel roller is exerted pressure, pressure sensor is installed on the gripper shoe, be used for measuring screw mandrel to silica gel roller institute applied pressure value, controller also is connected with pressure sensor with stepper motor, be used for screw mandrel is imposed on the pressure realization closed-loop control of silica gel roller, stepper motor is fixed on the stepper motor support, the stepper motor support is installed on the slide rail, and easy on and off moves during with the work of assurance stepper motor.
Optimization device of the present invention also comprises mechanical stop limiter, and mechanical stop limiter comprises limited block and clamping plate, and limited block and clamping plate are connected to each other, and jointly is fixed on the base, can not be damaged with optimization device after guaranteeing the limit switch inefficacy.
Pressure control mechanism also comprises fixed support, and fixed support is fixed between the mechanical arm support, is used for reinforcing mechanical arm support.
By the above technical scheme that the present invention conceives, compared with prior art, the present invention has following beneficial effect:
1, simple in structure: as because the present invention adopts linear motion platform and pressure control mechanism, to be optimized for lay important technical parameter briquetting pressure and lay speed, so obtain maximum the simplification on the structure.
2, the cost of optimization adherence force is low: because apparatus of the present invention development cost are low, simple in structure, easy to operate, human input is few, so input cost is low.
3. the time of optimizing adherence force is short: because apparatus of the present invention are simple in structure, easy to operate, workable, so it is short to optimize the adherence force time.
Description of drawings
Fig. 1 is the overall structure figure of the optimization device of belt spreading machine placement process parameter of the present invention;
Fig. 2 is the partial enlarged view of pressure control mechanism among Fig. 1;
Fig. 3 is the partial enlarged view of mechanical stop limiter among Fig. 1.
The specific embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, is not intended to limit the present invention.
As shown in Figure 1, the optimization device of belt spreading machine placement process parameter of the present invention comprises controller 20, base 30, linear motion platform, pressure control mechanism and mechanical stop limiter.
Linear motion platform comprise only illustrate among servomotor 22, ball-screw 24, servomotor support 26, workbench 32, a pair of limit switch 38, a pair of line slideway 40, pair of guide rails support 42 and the two couples of rolling slide block 50(figure a pair of).
Workbench 32 is installed on the rolling slide block 50, and is connected with ball-screw 24.Ball-screw 24 is used for driving workbench 32 under servomotor 22 drives and moves back and forth along line slideway 40.
As shown in Figure 2, pressure control mechanism comprises silica gel roller 36, stepper motor 46, a pair of mechanical arm support 48, gripper shoe 54, pressure sensor 56, screw mandrel 60, support 62, fixed support 64, a pair of hold-down support 66, stepper motor support 68 and a pair of slide rail 70.
Screw mandrel 60 is fixed on the support 62 by nut, is connected with stepper motor 46 by the shaft coupling (not shown), and rotates under the drive of stepper motor 46, so that silica gel roller 36 is exerted pressure.Pressure sensor 56 is installed on the gripper shoe 54, is used for measuring 36 applied pressure values of 60 pairs of silica gel rollers of screw mandrel.Controller 20 and stepper motor 46 are connected with pressure sensor and are connected, and the pressure that is used for screw mandrel 60 is imposed on silica gel roller 36 is realized closed-loop control.
Fixed support 64 is fixed between the mechanical arm support 48, is used for reinforcing mechanical arm support 48.
As shown in Figure 3, mechanical stop limiter comprises limited block 52 and clamping plate 72.Limited block 52 is connected to each other with clamping plate 72, and jointly is fixed on the base 30, can not be damaged with device of the present invention after guaranteeing limit switch 38 inefficacies.
Those skilled in the art will readily understand; the above only is preferred embodiment of the present invention; not in order to limiting the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., all should be included within protection scope of the present invention.
Claims (3)
1. the optimization device of a belt spreading machine placement process parameter is characterized in that,
Comprise controller, base, linear motion platform and pressure control mechanism;
Described linear motion platform comprises servomotor, ball-screw, servomotor support, workbench, a pair of limit switch, a pair of line slideway, pair of guide rails support and two pairs of rolling slide blocks;
Described pressure control mechanism comprises silica gel roller, stepper motor, a pair of mechanical arm support, gripper shoe, pressure sensor, screw mandrel, support, a pair of hold-down support, stepper motor support and a pair of slide rail;
Described rail brackets and described servomotor support are fixed on the described base, are used for installing respectively described line slideway and described servomotor;
Described workbench is installed on the described rolling slide block, and is connected with described ball-screw;
Described ball-screw is used for driving described workbench and moves back and forth along described line slideway under described driven by servomotor;
Described controller be connected servomotor and described limit switch and connect, be used for described servomotor is controlled, and then control the translational speed of described workbench;
Described limit switch is installed on respectively the two ends of described rail brackets, and described workbench breaks away from described line slideway when being used for preventing described controller maloperation;
Described mechanical arm support is separately fixed at described base both sides, is used for supporting described pressure control mechanism;
Described hold-down support is separately fixed at the two ends of described gripper shoe, is used for fixing described silica gel roller;
The two ends of described silica gel roller are installed in respectively in the installing hole of described hold-down support;
The two ends of described gripper shoe are installed in the gathering sill of described mechanical arm support, to guarantee moving up and down of described gripper shoe;
Described screw mandrel is fixed on the described support, is connected with described stepper motor, and rotates under the drive of described stepper motor, so that described silica gel roller is exerted pressure;
Described pressure sensor is installed on the described gripper shoe, is used for measuring described screw mandrel to described silica gel roller institute applied pressure value;
Described controller also with described stepper motor be connected pressure sensor and be connected, the pressure that is used for described screw mandrel is imposed on described silica gel roller is realized closed-loop control;
Described stepper motor is fixed on the described stepper motor support;
Described stepper motor support is installed on the described slide rail, and easy on and off moves when guaranteeing the work of described stepper motor.
2. optimization device according to claim 1 is characterized in that,
Also comprise mechanical stop limiter;
Described mechanical stop limiter comprises limited block and clamping plate;
Described limited block and described clamping plate are connected to each other, and jointly are fixed on the described base, can not be damaged with described optimization device after guaranteeing described limit switch inefficacy.
3. optimization device according to claim 1 is characterized in that,
Described pressure control mechanism also comprises fixed support;
Described fixed support is fixed between the described mechanical arm support, is used for reinforcing described mechanical arm support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220469671 CN202781849U (en) | 2012-09-14 | 2012-09-14 | Device for optimizing laying process parameters of tape laying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220469671 CN202781849U (en) | 2012-09-14 | 2012-09-14 | Device for optimizing laying process parameters of tape laying machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202781849U true CN202781849U (en) | 2013-03-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220469671 Expired - Fee Related CN202781849U (en) | 2012-09-14 | 2012-09-14 | Device for optimizing laying process parameters of tape laying machine |
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| Country | Link |
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| CN (1) | CN202781849U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103698138A (en) * | 2013-11-29 | 2014-04-02 | 南车青岛四方机车车辆股份有限公司 | Vehicle fixing device for railway vehicle marshalling test |
| CN104039089A (en) * | 2014-06-12 | 2014-09-10 | 苏州乔岳软件有限公司 | Compaction movement mechanism for electronic product |
| CN105538742A (en) * | 2016-01-19 | 2016-05-04 | 南昌航空大学 | Automatic tape laying machine used for composite material and based on 3D printing technology |
| CN106885732A (en) * | 2016-12-29 | 2017-06-23 | 铜陵龙嘉机电有限公司 | Capacitor casing radial direction rolling-type detecting system |
| CN107234817A (en) * | 2017-05-19 | 2017-10-10 | 北京航空航天大学 | It is a kind of can accurate piddler compaction apparatus controllable in real time |
| CN108582814A (en) * | 2018-05-25 | 2018-09-28 | 中国科学院自动化研究所 | The composite material piddler head integrated apparatus that singly drives and its resend axle system |
| CN111832172A (en) * | 2020-07-13 | 2020-10-27 | 长沙理工大学 | Automatic tape laying track planning method based on equal geodesic curvature curve |
| CN112192864A (en) * | 2020-08-25 | 2021-01-08 | 航天材料及工艺研究所 | Automatic prepreg laying process parameter determining device |
-
2012
- 2012-09-14 CN CN 201220469671 patent/CN202781849U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103698138A (en) * | 2013-11-29 | 2014-04-02 | 南车青岛四方机车车辆股份有限公司 | Vehicle fixing device for railway vehicle marshalling test |
| CN104039089A (en) * | 2014-06-12 | 2014-09-10 | 苏州乔岳软件有限公司 | Compaction movement mechanism for electronic product |
| CN104039089B (en) * | 2014-06-12 | 2017-02-15 | 苏州乔岳软件有限公司 | Compaction movement mechanism for electronic product |
| CN105538742A (en) * | 2016-01-19 | 2016-05-04 | 南昌航空大学 | Automatic tape laying machine used for composite material and based on 3D printing technology |
| CN106885732A (en) * | 2016-12-29 | 2017-06-23 | 铜陵龙嘉机电有限公司 | Capacitor casing radial direction rolling-type detecting system |
| CN106885732B (en) * | 2016-12-29 | 2019-03-26 | 铜陵龙嘉机电有限公司 | Capacitor casing radial direction rolling-type detection system |
| CN107234817B (en) * | 2017-05-19 | 2019-07-26 | 北京航空航天大学 | It is a kind of can accurate piddler compaction apparatus controllable in real time |
| CN107234817A (en) * | 2017-05-19 | 2017-10-10 | 北京航空航天大学 | It is a kind of can accurate piddler compaction apparatus controllable in real time |
| CN108582814A (en) * | 2018-05-25 | 2018-09-28 | 中国科学院自动化研究所 | The composite material piddler head integrated apparatus that singly drives and its resend axle system |
| CN108582814B (en) * | 2018-05-25 | 2023-11-03 | 中国科学院自动化研究所 | Single-drive composite material wire laying head integrated device and heavy-duty wheel shaft system thereof |
| CN111832172A (en) * | 2020-07-13 | 2020-10-27 | 长沙理工大学 | Automatic tape laying track planning method based on equal geodesic curvature curve |
| CN112192864A (en) * | 2020-08-25 | 2021-01-08 | 航天材料及工艺研究所 | Automatic prepreg laying process parameter determining device |
| CN112192864B (en) * | 2020-08-25 | 2022-04-12 | 航天材料及工艺研究所 | Automatic prepreg laying process parameter determining device |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130313 Termination date: 20180914 |
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| CF01 | Termination of patent right due to non-payment of annual fee |