CN202780427U - Flywheel detaching device - Google Patents
Flywheel detaching device Download PDFInfo
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- CN202780427U CN202780427U CN 201220430884 CN201220430884U CN202780427U CN 202780427 U CN202780427 U CN 202780427U CN 201220430884 CN201220430884 CN 201220430884 CN 201220430884 U CN201220430884 U CN 201220430884U CN 202780427 U CN202780427 U CN 202780427U
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Abstract
飞轮拆卸装置,包括支架、液压缸和拆卸拉杆机构,液压缸的缸体和支架的上端相连,液压缸的活塞头部连有顶头;拆卸拉杆机构包括与液压缸的缸体铰接的拉杆架、一对拉杆;拉杆架的左右两端分别设有一个与拉杆适配的拉杆连接孔,拉杆为丝杆制件,两根拉杆分别穿过拉杆架上的两个拉杆连接孔,拉杆的前后端分别位于拉杆架的两侧,拉杆的前端头部呈前大后小的锥形,拉杆的前端头部与拉杆架的前侧之间依次设有膨胀套、膨胀套膨胀螺母,拉杆的后端设有拉杆定位螺母。本实用新型涉及大型压力机、剪板机等设备的飞轮拆卸装置,优点是:飞轮的维修拆卸作业,操作方法简单且省工省力、飞轮维修拆卸效率高。
The flywheel removal device includes a bracket, a hydraulic cylinder and a dismantling pull rod mechanism. The cylinder body of the hydraulic cylinder is connected to the upper end of the bracket, and the piston head of the hydraulic cylinder is connected with a plug; the dismantling rod mechanism includes a pull rod frame hinged with the cylinder body of the hydraulic cylinder, A pair of pull rods; the left and right ends of the pull rod frame are respectively provided with a pull rod connecting hole adapted to the pull rod. The pull rod is made of a screw rod. They are respectively located on both sides of the pull rod frame. The front head of the pull rod is in the shape of a tapered front end with a large front and a small rear. Between the front end of the pull rod and the front side of the pull rod frame, there are expansion sleeves and expansion sleeve expansion nuts in sequence. The rear end of the pull rod There is a tie rod positioning nut. The utility model relates to a flywheel dismantling device for large-scale presses, shearing machines and other equipment, and has the advantages that the maintenance and disassembly operation of the flywheel is simple, labor-saving and labor-saving, and the flywheel maintenance and disassembly efficiency is high.
Description
技术领域 technical field
本实用新型涉及一种机床拆装技术,尤其是涉及大型压力机、剪板机等设备的飞轮拆卸装置。 The utility model relates to a machine tool disassembly technology, in particular to a flywheel disassembly device for large-scale presses, shearing machines and other equipment.
背景技术 Background technique
汽车制造过程中压力机、剪板机等大型设备的及时维护保养工作是正常生产的重要保障。压力机、剪板机等大型设备的飞轮个大体重、维修空间狭小,需要维修更换时通常采用撬棍等工具进行拆卸,飞轮的维修拆卸操作方法繁琐、需要多人同时作业,因此费工费时又费力、维修效率及安全性低,影响设备的正常生产使用率。 The timely maintenance of large equipment such as presses and shears in the automobile manufacturing process is an important guarantee for normal production. The flywheels of large-scale equipment such as presses and shears are heavy and have a small maintenance space. Tools such as crowbars are usually used to disassemble them when they need to be repaired and replaced. The maintenance and disassembly of flywheels is cumbersome and requires multiple people to work at the same time, so it is labor-intensive and time-consuming. It is laborious, and the maintenance efficiency and safety are low, which affects the normal production and utilization rate of the equipment.
发明内容 Contents of the invention
本实用新型的主要发明目的是提供一种维修拆卸效率高、节约人力的飞轮拆卸装置。 The main purpose of the invention of the utility model is to provide a flywheel dismantling device with high maintenance and disassembly efficiency and labor saving. ``
本实用新型所用的技术方案是:一种飞轮拆卸装置,包括支架、液压缸,其特征是: 液压缸的缸体和支架的上端相连,液压缸的活塞头部连有与飞轮轴孔适配的顶头;所述飞轮拆卸装置还包括有拆卸拉杆机构,所述拆卸拉杆机构包括与液压缸的缸体铰接的拉杆架、一对拉杆;拉杆架的左右两端分别设有一个与拉杆适配的拉杆连接孔,拉杆为丝杆制件,两根拉杆分别穿过拉杆架上的两个拉杆连接孔,拉杆的前后端分别位于拉杆架的前后两侧,拉杆的前端头部呈前大后小的锥形,拉杆的前端头部与拉杆架的前侧之间依次设有膨胀套、膨胀套膨胀螺母,拉杆的后端设有拉杆定位螺母。 The technical scheme used in the utility model is: a flywheel dismounting device, including a bracket and a hydraulic cylinder, characterized in that: the cylinder body of the hydraulic cylinder is connected to the upper end of the bracket, and the piston head of the hydraulic cylinder is connected with a The top of the flywheel dismounting device also includes a dismounting pull rod mechanism, and the dismounting pull rod mechanism includes a pull rod frame hinged with the cylinder body of the hydraulic cylinder and a pair of pull rods; the left and right ends of the pull rod frame are respectively provided with a The tie rods are screw parts, and the two tie rods pass through the two tie rod connection holes on the tie rod frame respectively. The front and rear ends of the tie rods are respectively located on the front and rear sides of the tie rod frame. Small conical shape, between the front end of the pull rod and the front side of the pull rod frame, an expansion sleeve and an expansion sleeve expansion nut are arranged successively, and the rear end of the pull rod is provided with a pull rod positioning nut.
使用时,先把顶头顶在飞轮轴的自由端面上,转动拉杆架,使两个拉杆分别和飞轮上的两个工艺孔对齐,让两个拉杆的前端的锥形头部伸入到飞轮上对应的工艺孔内,转动膨胀套膨胀螺母把膨胀套前端推到拉杆的前端的锥形头部,膨胀套前端逐渐扩大而使拉杆的前端和飞轮紧紧卡接在一起,然后再把两个拉杆定位螺母旋钮向前直至拉杆定位螺母的前侧面和拉杆架的后侧面紧贴在一起。以上工作完成后,接通液压缸和液压泵,启动液压泵向液压缸内充入压力油使液压杆的活塞向前推伸,由于受飞轮轴的阻碍,活塞的头部无法向前移动,这样只有液压缸的缸体带着支架、拉杆架及拉杆向后(即远离飞轮轴的方向)退,从而拉动飞轮后退直至把飞轮和飞轮轴相分离。利用本实用新型进行飞轮的维修拆卸作业,操作方法简单且省工省力、飞轮维修拆卸效率高。 When in use, first put the plug on the free end surface of the flywheel shaft, turn the tie rod holder so that the two tie rods are respectively aligned with the two process holes on the flywheel, and let the tapered heads of the front ends of the two tie rods extend into the flywheel In the corresponding process hole, turn the expansion nut of the expansion sleeve to push the front end of the expansion sleeve to the tapered head of the front end of the tie rod. The pull rod set nut knob moves forward until the front side of the pull bar set nut and the rear side of the pull rod frame are tightly attached together. After the above work is completed, connect the hydraulic cylinder and the hydraulic pump, start the hydraulic pump and fill the hydraulic cylinder with pressure oil to push the piston of the hydraulic rod forward. Due to the obstruction of the flywheel shaft, the head of the piston cannot move forward. In this way, only the cylinder body of the hydraulic cylinder moves back (ie away from the direction of the flywheel shaft) with the support, pull rod frame and pull rod, thereby pulling the flywheel back until the flywheel is separated from the flywheel shaft. The maintenance and disassembly of the flywheel is carried out by the utility model, the operation method is simple, labor and labor are saved, and the efficiency of the maintenance and disassembly of the flywheel is high.
作为优选,拉杆连接孔为长圆孔,这样一方面方便调节两个拉杆之间的距离以适应飞轮的大小,同时方便调整拉杆与飞轮的相对角度,以便拉杆前端顺利伸入飞轮的工艺孔内,提高拉杆和飞轮的连接效率。进一步地,拉杆由拉杆前端、拉杆后端和拉杆连接套组成,拉杆连接套的前后端分别和拉杆前端的后端和拉杆后端的前端相连,拉杆连接套位于拉杆架的前侧,膨胀套及膨胀套膨胀螺母位于拉杆连接套的前侧;顶头和液压缸的活塞头部螺纹连接;支架由底板、升降支撑杆、支撑套筒和升降调节螺母组成;支撑套筒的下端和底板固连,升降调节螺母与支撑套筒铰接于支撑套筒的上端,升降调节螺母的螺孔与支撑套筒的内孔同轴,升降支撑杆下端和升降调节螺母的螺孔螺纹连接并伸入支撑套筒的内孔,液压缸的缸体和支架的上端相连于升降支撑杆的上端。这样只需通过更换拉杆前端、顶头、调整升降支撑杆的高度,就可以适应不同规格的飞轮的维修拆卸作业的需要,同时也便于本实用新型自身的保养维修。 Preferably, the connecting hole of the tie rod is an oblong hole, so that on the one hand it is convenient to adjust the distance between the two tie rods to adapt to the size of the flywheel, and at the same time it is convenient to adjust the relative angle between the tie rod and the flywheel, so that the front end of the tie rod can smoothly extend into the process hole of the flywheel. Improve the connection efficiency of tie rod and flywheel. Further, the pull rod is composed of a pull rod front end, a pull rod rear end and a pull rod connecting sleeve. The front and rear ends of the pull rod connecting sleeve are respectively connected to the rear end of the pull rod front end and the front end of the pull rod rear end. The expansion nut of the expansion sleeve is located on the front side of the tie rod connection sleeve; the head is threaded with the piston head of the hydraulic cylinder; the bracket is composed of a bottom plate, a lifting support rod, a support sleeve and a lifting adjustment nut; the lower end of the support sleeve is fixedly connected with the bottom plate, The lifting adjustment nut and the supporting sleeve are hinged on the upper end of the supporting sleeve, the screw hole of the lifting adjusting nut is coaxial with the inner hole of the supporting sleeve, the lower end of the lifting support rod is threadedly connected with the screw hole of the lifting adjusting nut and extends into the supporting sleeve The inner hole of the hydraulic cylinder and the upper end of the support are connected to the upper end of the lifting support rod. Like this, just can adapt to the needs of the repairing and dismounting operation of the flywheel of different specifications by changing the front end of the pull rod, the plug, and adjusting the height of the lifting support rod, and also facilitates the maintenance and repair of the utility model itself.
作为优选,液压缸的缸体和支架的上端相连是铰接相连。本优选方案,收纳保管及移动时,可以把液压杆并拉杆转到大致竖直的位置,本实用新型的占用空间小,收纳保管及移动方便。 Preferably, the cylinder body of the hydraulic cylinder is hingedly connected to the upper end of the bracket. In this preferred solution, when storing and moving, the hydraulic rod and the pull rod can be turned to a roughly vertical position. The utility model occupies a small space and is convenient for storing, storing and moving.
综上所述,本实用新型带来的有益效果是:飞轮的维修拆卸作业,操作方法简单且省工省力、飞轮维修拆卸效率高。本实用新型结构合理,收纳保管、移动以及保养维修容易。 To sum up, the beneficial effects brought by the utility model are: the maintenance and disassembly operation of the flywheel is simple, labor-saving and labor-saving, and the efficiency of flywheel maintenance and disassembly is high. The utility model has reasonable structure and is easy to store, store, move and maintain.
附图说明 Description of drawings
图1是本实用新型的一种结构示意图; Fig. 1 is a kind of structural representation of the utility model;
图2是本实用新型的拉杆和拉杆架的一种连接结构示意图; Fig. 2 is a schematic diagram of a connection structure of the pull rod and the pull rod frame of the present utility model;
图3是本实用新型支架的一种结构示意图; Fig. 3 is a kind of structural representation of support of the utility model;
图4是本实用新型收纳保管状态示意图。 Fig. 4 is a schematic diagram of the storage and storage state of the utility model.
具体实施方式 Detailed ways
下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。 The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
如图1、图2和图3所示,本实用新型包括支架1、液压缸2和拉杆拆卸机构。其中支架1由底板1.1、升降支撑杆1.2、支撑套筒1.3和升降调节螺母1.4组成;底板1.1上设有图中未示出的脚轮,支撑套筒1.3的下端和底板1.1固连,支撑套筒1.3上端的侧面设有一个环槽,升降调节螺母1.4由两瓣对合连接构成,升降调节螺母1.4的下端套置在支撑套筒1.3的上端上,升降调节螺母1.4的下端设有与支撑套筒1.3上端的侧面上所设的环槽间隙适配的凸环,升降调节螺母1.4与支撑套筒1.3铰接于支撑套筒1.3的上端,升降调节螺母1.4的螺孔与支撑套筒1.3的内孔同轴,升降支撑杆1.2下端和升降调节螺母1.4的螺孔螺纹连接并伸入支撑套筒1.3的内孔,这样通过转动升降调节螺母1.4就可以调节升降支撑杆1.2的高低以适应飞轮的高低位置;液压缸2上设有用于与手动液压泵连通的压力油进油管2.1和用于泄油及排气的的出油泄气管2.2,液压缸2的缸体通过液压缸安装支架2.3和支架1的上端(本实施例的升降支撑杆1.2的上端)相连;本实施例液压缸2的缸体通过液压缸安装支架2.3和支架1的上端为铰接相连,这样在收纳保管及移动使可以减少本实用新型的占用空间(如图4所示),本实用新型收纳保管及移动方便;液压缸2的活塞头部连有与飞轮轴孔适配的顶头3,使用时顶头前端伸入飞轮轴孔顶在飞轮轴的端面上,本实施例顶头3和液压缸的活塞头部螺纹连接,连接可靠,拆换方便;所述拆卸拉杆机构包括与液压缸2的缸体铰接的拉杆架4.1、一对拉杆4.2;拉杆架4.1的左右两端分别设有一个与拉杆4.2适配的拉杆连接孔4.1.1,拉杆4.2为丝杆制件,两根拉杆4.2分别穿过拉杆架4.1上的两个拉杆连接孔4.1.1,拉杆4.2的前后端分别位于拉杆架4.1的前后两侧,拉杆4.2的前端头部呈前大后小的锥形,拉杆4.2的前端头部与拉杆架4.1的前侧之间依次设有膨胀套4.3、膨胀套膨胀螺母4.4,拉杆4.2的后端设有拉杆定位螺母4.5。作为优选,本实施例拉杆4.2由拉杆前端4.2.1、拉杆后端4.2.2和拉杆连接套4.2.3组成,拉杆连接套4.2.3的前后端分别和拉杆前端4.2.1的后端和拉杆后端4.2.2的前端相连(本实施例均为螺纹连接,也可以采用卡接和销轴连接),拉杆连接套4.2.3位于拉杆架的前侧,膨胀套4.3及膨胀套膨胀螺母4.4位于拉杆连接套4.2.3的前侧,这样便于依据飞轮规格变化通过更换相应的拉杆前端4.2.1来加以适应,可以减少拉杆的加工制造的规格数量,降低加工制造成本,同时便于本实用新型的检修维护,降低本实用新型的使用维护成本;作为优选,本实施例的拉杆连接孔4.1.1为长圆孔,这样一方面可以提高本实用新型对飞轮规格的适应性,另一方面方便拉杆与飞轮之间夹角的调整以便于拉杆前端的锥形头部伸入飞轮的工艺孔中,这样即使开始时支架位置没有摆正也可以很容易地把拉杆和飞轮连接好,从而减少正式拆卸前的准备工作时间,提高飞轮的拆卸工作效率。
As shown in Fig. 1, Fig. 2 and Fig. 3, the utility model comprises a
以上所述之具体实施例仅为本实用新型较佳的实施方式,并非以此限定本实用新型的具体实施范围。例如,如图1和图2所示,作为优选还可以在拉杆定位螺母4.5和拉杆支架4.1之间加设与拉杆后端4.2适配的定位滑块4.6,以利于提高本实用新型的可靠性;作为优选,也可以在底板1.1的前端和拉杆前端之间加设图中未示出的防侧翻撑杆或在拉杆后端和底板后端之间加设防侧翻拉杆,这样在飞轮和飞轮轴完全拆离时,可以用本实用新型作为承载工具搬移飞轮至适合的位置再卸下,有利于进一步提高飞轮拆卸作业的安全性及效率。总之,凡依照本实用新型之形状、结构所作的等效变化理应均包含在本实用新型的保护范围内。 The specific embodiments described above are only preferred implementation modes of the present utility model, and are not intended to limit the specific implementation scope of the present utility model. For example, as shown in Fig. 1 and Fig. 2, it is also possible to add a positioning slider 4.6 adapted to the rear end 4.2 of the pull rod between the pull rod positioning nut 4.5 and the pull rod bracket 4.1 as a preference, so as to improve the reliability of the utility model ; As preferably, also can be between the front end of base plate 1.1 and pull bar front end, add anti-rollover strut not shown in the figure or add anti-rollover pull bar between pull bar rear end and base plate rear end, like this between flywheel and When the flywheel shaft is completely detached, the utility model can be used as a carrying tool to move the flywheel to a suitable position and then unloaded, which is conducive to further improving the safety and efficiency of the flywheel disassembly operation. In a word, all equivalent changes made according to the shape and structure of the utility model should be included in the protection scope of the utility model.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220430884 CN202780427U (en) | 2012-08-28 | 2012-08-28 | Flywheel detaching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220430884 CN202780427U (en) | 2012-08-28 | 2012-08-28 | Flywheel detaching device |
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| Publication Number | Publication Date |
|---|---|
| CN202780427U true CN202780427U (en) | 2013-03-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220430884 Expired - Fee Related CN202780427U (en) | 2012-08-28 | 2012-08-28 | Flywheel detaching device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104858638A (en) * | 2015-04-20 | 2015-08-26 | 山东太古飞机工程有限公司 | Disassembly technological equipment of main undercarriage axle sleeves and brake sleeves of 737NG series aircrafts |
| CN109098739A (en) * | 2018-08-15 | 2018-12-28 | 淮南国力液压装备有限公司 | A kind of column scuffing of cylinder bore machine sleeve drawing device |
| CN110561307A (en) * | 2019-10-11 | 2019-12-13 | 中国船舶重工集团公司第七0三研究所 | Internal pressure type manhole cover plate positioning device |
| CN111152000A (en) * | 2020-01-21 | 2020-05-15 | 安徽马钢设备检修有限公司 | Gear dismounting device |
| CN112605635A (en) * | 2020-12-22 | 2021-04-06 | 北京奥普科星技术有限公司 | Bearing press-in tool |
-
2012
- 2012-08-28 CN CN 201220430884 patent/CN202780427U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104858638A (en) * | 2015-04-20 | 2015-08-26 | 山东太古飞机工程有限公司 | Disassembly technological equipment of main undercarriage axle sleeves and brake sleeves of 737NG series aircrafts |
| CN104858638B (en) * | 2015-04-20 | 2017-03-01 | 山东太古飞机工程有限公司 | 737NG series aircraft main landing gear wheel shaft axle sleeve and brake set disassembling fixture |
| CN109098739A (en) * | 2018-08-15 | 2018-12-28 | 淮南国力液压装备有限公司 | A kind of column scuffing of cylinder bore machine sleeve drawing device |
| CN110561307A (en) * | 2019-10-11 | 2019-12-13 | 中国船舶重工集团公司第七0三研究所 | Internal pressure type manhole cover plate positioning device |
| CN111152000A (en) * | 2020-01-21 | 2020-05-15 | 安徽马钢设备检修有限公司 | Gear dismounting device |
| CN112605635A (en) * | 2020-12-22 | 2021-04-06 | 北京奥普科星技术有限公司 | Bearing press-in tool |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130313 Termination date: 20180828 |
