CN204412883U - Punching tool for hydraulic press - Google Patents
Punching tool for hydraulic press Download PDFInfo
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- CN204412883U CN204412883U CN201420795538.1U CN201420795538U CN204412883U CN 204412883 U CN204412883 U CN 204412883U CN 201420795538 U CN201420795538 U CN 201420795538U CN 204412883 U CN204412883 U CN 204412883U
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- 238000004080 punching Methods 0.000 title claims abstract description 37
- 230000007547 defect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 230000006872 improvement Effects 0.000 description 4
- 238000003466 welding Methods 0.000 description 3
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种油压机用冲孔工装。The utility model relates to a punching tool for an oil press.
背景技术Background technique
轴承座上有25个装配孔,之前可以在压铸机上压铸出来,只需去一下轴承座的浇口和外观的毛刺,由于模具芯子磨损使得轴承座上的25个装配堵塞,影响后期轴承座的装配。如果是要把轴承座模具上的装配孔芯子维修或更换,受限于模具芯子上的尺寸数量太多和不一定所有的芯子尺寸都不是不完好的,因此要更换芯子就要更换掉所有的芯子,基本上整个模具的一半都被更换掉了,无论从经济性还是效率方面考虑都很不合算,处于成本的考虑,现有技术中轴承座上的装配孔大多是由工作人员手动敲打制的,具体为将轴承座装假在夹具上,手持锤子敲打装配孔处,将要开装配孔的位置打通,这种手工的方式虽然解决了要更换芯子的问题,但是手工操作效率依然很低,平均每个工人一天完成的量也就600个左右,更换芯子的费用抵扣掉人工投入后,成本上的投入降低并不是很明显。There are 25 assembly holes on the bearing seat, which can be die-cast on the die-casting machine before. Just remove the gate of the bearing seat and the burrs on the appearance. Due to the wear of the mold core, the 25 assembly holes on the bearing seat are blocked, which affects the later bearing seat. assembly. If it is necessary to repair or replace the assembly hole core on the bearing seat mold, it is limited by the large number of sizes on the mold core and not all core sizes are not perfect, so it is necessary to replace the core Replacing all the cores, basically half of the entire mold has been replaced, which is uneconomical in terms of economy and efficiency. Considering the cost, most of the assembly holes on the bearing seat in the prior art are made of The staff beat it manually. Specifically, the bearing seat is installed on the fixture, and the assembly hole is tapped with a hammer to open the position where the assembly hole is to be opened. Although this manual method solves the problem of replacing the core, it is manually operated. The efficiency is still very low. On average, each worker only completes about 600 pieces a day. After deducting the labor input from the cost of replacing cores, the reduction in cost input is not obvious.
发明内容Contents of the invention
本实用新型的目的是提供一种油压机用冲孔工装,解决现有技术中劳动投入多,工作效率低的技术缺陷。The purpose of the utility model is to provide a punching tool for a hydraulic press, which solves the technical defects of high labor input and low work efficiency in the prior art.
为解决上述问题,本实用新型所采取的技术方案是:For solving the problems referred to above, the technical scheme that the utility model takes is:
一种油压机用冲孔工装,包括A punching tool for a hydraulic press, comprising
设置在油压机压头上可与压头一起上下往复运动的上模,所述的上模包括固定在油压机压头底部的上连接板、设置在上连接板底部的上模顶料板和设置在上模顶料板底部的上模冲针,所述的上模冲针在上模顶料板底部呈圆周状均匀分布;An upper die set on the hydraulic press head that can reciprocate up and down together with the press head, the upper die includes an upper connecting plate fixed at the bottom of the hydraulic press head, an upper die ejector plate arranged at the bottom of the upper connecting plate and a The upper die punching pins at the bottom of the upper die ejector plate, the upper die punching pins are evenly distributed in a circular shape at the bottom of the upper die ejector plate;
设置在油压机底座上的下模,所述的上模包括固定在油压机底座顶部的下连接板、设置在下连接板顶部的下模顶料板和设置在下模顶料板顶部的下模冲针,所述的下模冲针在下模顶料板顶部呈圆周状均匀分布。The lower mold is arranged on the base of the hydraulic press, and the upper mold includes a lower connection plate fixed on the top of the base of the hydraulic press, a lower die ejector plate arranged on the top of the lower connection plate, and a lower die punch arranged on the top of the lower die ejector plate, The punch pins of the lower die are evenly distributed in a circular shape on the top of the ejector plate of the lower die.
作为本实用新型的进一步改进,所述的上连接板与上模顶料板之间设置有上模底板,所述的上模底板与上模顶料板之间通过上模弹簧连接。As a further improvement of the present utility model, an upper mold bottom plate is arranged between the upper connecting plate and the upper mold ejector plate, and the upper mold bottom plate and the upper mold ejector plate are connected by an upper mold spring.
作为本实用新型的进一步改进,所述的上模顶料板上开有贯通其上下的上定位孔,所述的上定位孔内设置上定位销,所述的上定位销的顶端固定在上模底板上。As a further improvement of the utility model, an upper positioning hole is opened on the ejector plate of the upper mold, and an upper positioning pin is arranged in the upper positioning hole, and the top end of the upper positioning pin is fixed on the upper mold base.
作为本实用新型的进一步改进,所述的下连接板与下模顶料板之间设置有下模底板,所述的下模底板与下模顶料板之间通过下模弹簧连接。As a further improvement of the present invention, a lower die bottom plate is arranged between the lower connecting plate and the lower die ejector plate, and the lower die bottom plate and the lower die ejector plate are connected by a lower die spring.
作为本实用新型的更进一步改进,所述的下模顶料板上开有贯通其上下的下定位孔,所述的下定位孔内设置下定位销,所述的下定位销的底端固定在下模底板上。As a further improvement of the present utility model, the upper plate of the lower mold is provided with a lower positioning hole through its upper and lower sides, and a lower positioning pin is arranged in the lower positioning hole, and the bottom end of the lower positioning pin is fixed on the bottom plate of the lower mold.
本实用新型的有益效果是:1.将轴承座放置在下模上,通过油压机压头的上下移动带动上模在竖直方向上往复运动,当上模向下运动时,上模上的上模冲针和下模上的下模冲针分别挤压轴承座,将轴承座两端的装配孔冲压出来,整个冲压过程只需将轴承座放置在下模上,启动冲压机即可完成,自动化程度较高,节省了大量的时间,现场试验证明,利用本实用新型工装,每个工人平均每天可完成的工作量是2000个左右,相比现有技术中人工敲打每天完成600个左右的工作量,效率得到了极大的提高。The beneficial effects of the utility model are as follows: 1. The bearing seat is placed on the lower mold, and the upper mold is driven to reciprocate in the vertical direction by the up and down movement of the pressure head of the hydraulic press. When the upper mold moves downward, the upper mold on the upper mold The punching pin and the punching pin of the lower die on the lower die squeeze the bearing seat respectively, and punch out the assembly holes at both ends of the bearing seat. The whole stamping process only needs to place the bearing seat on the lower die and start the punching machine, which is relatively automatic. High, saving a lot of time, the field test proves that using the tooling of the utility model, the average workload of each worker is about 2000 per day, compared with the workload of about 600 per day by manual beating in the prior art, Efficiency has been greatly improved.
2.上模底板与上模顶料板之间通过上模弹簧连接,下模底板与下模顶料板之间通过下模弹簧连接,在上模向下运动时,上模弹簧和下模弹簧起到缓冲的作用,使得上模冲针和下模冲针对轴承座的挤压时间延长,降低轴承座的次品率,也就是提高了合格率。2. The bottom plate of the upper die and the top plate of the upper die are connected by the spring of the upper die, and the bottom plate of the lower die and the top plate of the lower die are connected by the spring of the lower die. When the upper die moves downward, the spring of the upper die and the top plate of the lower die The spring acts as a buffer, which prolongs the pressing time of the upper die punching pin and the lower die punching pin of the bearing seat, reduces the defective rate of the bearing seat, that is, improves the qualified rate.
3.设置上定位销和下定位销起到对上模顶料板和下模顶料板上下运动时的定位作用,防止在上模顶料板和下模顶料板在运动时发生偏移造成轴承座冲孔失败。3. The upper positioning pin and the lower positioning pin are set to position the upper die ejector plate and the lower die ejector plate when they move up and down, so as to prevent the upper die ejector plate and the lower die ejector plate from shifting during movement Cause the punching failure of the bearing seat.
附图说明Description of drawings
图1是本实用新型的主视图。Fig. 1 is the front view of the utility model.
图2是图1的P向视图。Fig. 2 is a view from the direction of P in Fig. 1 .
其中:11、上连接板、12、上模顶料板;13、上模冲针;14、上模底板;15、上模弹簧;16、上定位孔;17、上定位销;Among them: 11, upper connecting plate, 12, upper die ejector plate; 13, upper die punching needle; 14, upper die bottom plate; 15, upper die spring; 16, upper positioning hole; 17, upper positioning pin;
21、下连接板、22、下模顶料板;23、下模冲针;24、下模底板;25、下模弹簧;26、下定位孔;27、下定位销。21, lower connecting plate, 22, lower die ejector plate; 23, lower die punching pin; 24, lower die bottom plate; 25, lower die spring; 26, lower positioning hole; 27, lower positioning pin.
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式做进一步的说明。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described further.
如图1和图2所示的油压机用冲孔工装,包括设置在油压机压头上可与压头一起上下往复运动的上模和设置在油压机底座上的下模。The punching tool for the hydraulic press shown in Figures 1 and 2 includes an upper die which is arranged on the hydraulic press head and which can reciprocate up and down together with the press head, and a lower die which is arranged on the hydraulic press base.
所述的上模包括固定在油压机压头底部的上连接板11、通过螺栓固定在上连接板11上的上模底板14,所述的上模底板14的底部通过上模弹簧15连接有上模顶料板12,所述的上模弹簧15的顶端和底端分别固定在上模底板14和上模顶料板12上,具体可以为焊接登固定方式,所述的上模顶料板12底部设置有上模冲针13,所述的上模冲针13呈圆周状均匀分布在上模顶料板12的底部,所述的上模顶料板12上开有三个上下贯穿上模顶料板12顶部和底部的上定位孔16,所述的三个上定位孔16在上模顶料板12上沿圆周状分布,所述的三个上定位孔16内各设置一个上定位销17,所述的上定位销17的顶端固定在上模底板14上,具体可以是焊接或者螺纹连接,本实施例优选的是在上模底板14上开螺栓孔,将上定位销17的顶部通过螺纹固定在螺栓孔内,所述的上定位销17的直径略小于定位孔16的直径,因此在上模弹簧15上下伸缩时,上模顶料板12可以沿着上定位销17上下运动。The upper die includes an upper connecting plate 11 fixed on the bottom of the hydraulic press head, an upper die bottom plate 14 fixed on the upper connecting plate 11 by bolts, and the bottom of the upper die bottom plate 14 is connected with an upper die spring 15 Die jacking plate 12, the top and the bottom of described upper mold spring 15 are respectively fixed on the upper mold bottom plate 14 and the upper mold jacking plate 12, specifically can be the fixing mode of welding boarding, described upper mold jacking plate The bottom of 12 is provided with punching pins 13 of the upper die, and the punching pins 13 of the upper die are evenly distributed on the bottom of the upper die ejector plate 12 in a circular shape. The upper positioning holes 16 on the top and bottom of the ejector plate 12, the three upper positioning holes 16 are distributed along the circumference on the upper mold ejector plate 12, and each of the three upper positioning holes 16 is provided with an upper positioning hole. Pin 17, the top of the upper positioning pin 17 is fixed on the upper mold bottom plate 14, which can be welded or screwed. In this embodiment, bolt holes are preferably opened on the upper mold bottom plate 14, and the upper positioning pin 17 The top is fixed in the bolt hole by thread, and the diameter of the upper positioning pin 17 is slightly smaller than the diameter of the positioning hole 16, so when the upper die spring 15 stretches up and down, the upper die ejector plate 12 can move up and down along the upper positioning pin 17 sports.
所述的下模包括固定在油压机底座顶部的下连接板21、通过螺栓固定在下连接板21上的下模底板24,所述的下模底板14的顶部通过下模弹簧25连接下模顶料板22,所述的下模弹簧25的上端和下端分别固定在下模底板14和下模顶料板22上,下模弹簧25与下模底板14和下模顶料板22的连接可以是焊接等固定方式,所述的下模顶料板22的顶部设置有下模冲针23,所述的下模冲针23在下模顶料板22的顶部呈圆周状均匀分布,所述的下模顶料板22上开有三个上下贯穿下模顶料板22顶部和底部的下定位孔26,所述的三个下定位孔26在下模顶料板22的顶部呈圆周状均匀分布,所述的三个下定位孔26内个设置一个下定位销27,所述的下定位销27的底端固定在下模底板24上,固定的方式可以是焊接或者螺纹连接等,本实施例优选的以螺纹连接固定,具体如上定位销26与上模底板14的连接相同,此处不予详述,下定位销27的直径略小于下定位孔26的直径,因此在下模弹簧25上下伸缩时,下模顶料板22可以沿着下定位销27上下运动。The lower mold includes a lower connecting plate 21 fixed on the top of the base of the hydraulic press, a lower mold bottom plate 24 fixed on the lower connecting plate 21 by bolts, and the top of the lower mold bottom plate 14 is connected to the lower mold top material by a lower mold spring 25 plate 22, the upper and lower ends of the lower die spring 25 are respectively fixed on the lower die base plate 14 and the lower die ejector plate 22, and the connection between the lower die spring 25 and the lower die base plate 14 and the lower die ejector plate 22 can be welding and other fixing methods, the top of the lower die ejector plate 22 is provided with lower die punching pins 23, and the lower die punching pins 23 are evenly distributed in a circumferential shape on the top of the lower die ejector plate 22, and the lower die The ejector plate 22 is provided with three lower positioning holes 26 that run through the top and bottom of the lower die ejector plate 22 up and down. The three lower positioning holes 26 are evenly distributed in a circumferential shape on the top of the lower die ejector plate 22. A lower positioning pin 27 is arranged in each of the three lower positioning holes 26, and the bottom end of the lower positioning pin 27 is fixed on the bottom plate 24 of the lower mold. The fixing method can be welding or threaded connection. Threaded connection is fixed, specifically the same as the connection between the upper positioning pin 26 and the upper mold base plate 14, which will not be described in detail here. The diameter of the lower positioning pin 27 is slightly smaller than the diameter of the lower positioning hole 26. Therefore, when the lower mold spring 25 stretches up and down, the lower The top plate 22 can move up and down along the lower positioning pin 27 .
本实用新型中上模冲针13和下模冲针23的数量有轴承座上需要冲出的装配孔的数量决定,轴承座上需要冲出的装配孔多,则上模冲针13和下模冲针23的数量就多,反之则较少,如果轴承座两端的装配孔数量不同,只需调整上模冲针13和下模冲针23的数量,使上模冲针13与下模冲针23的数量分别和轴承座两端的装配孔数量一致即可。In the utility model, the number of punching pins 13 of the upper die and punching pins 23 of the lower die is determined by the number of assembly holes that need to be punched out on the bearing seat. The number of die punching pins 23 is more, and vice versa. If the number of assembly holes at both ends of the bearing seat is different, only need to adjust the number of upper die punching pins 13 and lower die punching pins 23, so that the upper die punching pins 13 and the lower die The number of punching pins 23 should be the same as the number of assembly holes at both ends of the bearing seat.
本实用新型的使用方法是:将去除了浇口的轴承座放置在下模上,并注意是下模冲针23对准要冲出装配孔的部位,接通油压机电源,启动油压机开关按钮,油压机的压头向下运动,带动上模一起向下运动,上模上的上模冲针13接触轴承座并且上模继续向下运动,挤压轴承座,轴承座收到挤压的时,上模弹簧15和下模弹簧25均被压缩,下模冲针23也对轴承座进行挤压,上模冲针13和下模冲针23对轴承座挤压时在轴承座上冲出装配孔,待轴承座上的装配孔冲到位后,油压机的压头向上抬起,带动上模缓慢的向上运动,同时上模弹簧15和下模弹簧25均缓慢的伸长并恢复到被压缩前的状态,上模弹簧15和下模弹簧25回复原来的长度以后,油压机的压头带着上模继续向上运动,并脱离轴承座,轴承座冲孔完成,去下轴承座,并进行下一个轴承座装配孔的冲压。The usage method of the utility model is: place the bearing seat with the gate removed on the lower mold, and pay attention that the punching needle 23 of the lower mold is aligned with the part to be punched out of the assembly hole, connect the power supply of the hydraulic press, start the switch button of the hydraulic press, and the hydraulic press The indenter moves downward, driving the upper mold to move downward together. The upper mold punching pin 13 on the upper mold contacts the bearing seat and the upper mold continues to move downward to squeeze the bearing seat. When the bearing seat is squeezed, the upper mold Both the die spring 15 and the lower die spring 25 are compressed, the lower die punch pin 23 also squeezes the bearing seat, and the upper die punch pin 13 and the lower die punch pin 23 punch out the assembly hole on the bearing seat After the assembly hole on the bearing seat is punched in place, the pressure head of the hydraulic press is lifted up, driving the upper mold to move upward slowly, and at the same time, the upper mold spring 15 and the lower mold spring 25 are slowly stretched and returned to the original position before being compressed. state, after the upper die spring 15 and the lower die spring 25 return to their original lengths, the pressure head of the hydraulic press continues to move upward with the upper die, and breaks away from the bearing seat. After the bearing seat is punched, the lower bearing seat is removed and the next bearing Punching of seat mounting holes.
本实用新型中未作特别说明的均为现有技术,或者通过现有技术就能够实现,且应当理解的是本实用新型中所述具体实施案例仅为本实用新型的较佳实施案例而已,并非用来限定本实用新型的实施范围。即凡依本实用新型申请专利范围的内容所作的等效变化与修饰,都应作为本实用新型的技术范畴。What is not specifically described in the utility model is the prior art, or can be realized through the prior art, and it should be understood that the specific implementation cases described in the utility model are only preferred implementation examples of the utility model. It is not intended to limit the implementation scope of the present utility model. That is, all equivalent changes and modifications made according to the content of the patent scope of the utility model should be regarded as the technical category of the utility model.
Claims (5)
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CN201420795538.1U CN204412883U (en) | 2014-12-15 | 2014-12-15 | Punching tool for hydraulic press |
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CN201420795538.1U CN204412883U (en) | 2014-12-15 | 2014-12-15 | Punching tool for hydraulic press |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109482732A (en) * | 2018-11-05 | 2019-03-19 | 亿和精密工业(苏州)有限公司 | A kind of integration stamped compression mould of double-station |
CN109513789A (en) * | 2018-11-05 | 2019-03-26 | 亿和精密工业(苏州)有限公司 | A kind of stamping line with Double-station mould |
CN109604423A (en) * | 2019-01-28 | 2019-04-12 | 深圳市银宝山新压铸科技有限公司 | A kind of frame clsss die-cast product one-step punching device |
-
2014
- 2014-12-15 CN CN201420795538.1U patent/CN204412883U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109482732A (en) * | 2018-11-05 | 2019-03-19 | 亿和精密工业(苏州)有限公司 | A kind of integration stamped compression mould of double-station |
CN109513789A (en) * | 2018-11-05 | 2019-03-26 | 亿和精密工业(苏州)有限公司 | A kind of stamping line with Double-station mould |
CN109604423A (en) * | 2019-01-28 | 2019-04-12 | 深圳市银宝山新压铸科技有限公司 | A kind of frame clsss die-cast product one-step punching device |
CN109604423B (en) * | 2019-01-28 | 2024-08-23 | 爱柯迪(深圳)精密部件有限公司 | Die-cut device of frame class die-casting product once |
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Granted publication date: 20150624 Termination date: 20191215 |