CN202764052U - Multi-line cutting machine for processing crisp and hard material curved surfaces - Google Patents

Multi-line cutting machine for processing crisp and hard material curved surfaces Download PDF

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Publication number
CN202764052U
CN202764052U CN201220475728.6U CN201220475728U CN202764052U CN 202764052 U CN202764052 U CN 202764052U CN 201220475728 U CN201220475728 U CN 201220475728U CN 202764052 U CN202764052 U CN 202764052U
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China
Prior art keywords
horizontal
vertical
workbench
work table
cutting machine
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Expired - Lifetime
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CN201220475728.6U
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Chinese (zh)
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刘宏
杨宇红
刘春陵
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HUNAN YUJING MACHINE INDUSTRIAL Co Ltd
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HUNAN YUJING MACHINE INDUSTRIAL Co Ltd
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Abstract

The utility model discloses a multi-line cutting machine for processing crisp and hard material curved surfaces. The multi-line cutting machine comprises a work table (21), a work table driving device and a cutting device, wherein the work table (21), the work table driving device and the cutting device are installed on a machine frame (1). The multi-line cutting machine is characterized in that the work table driving device comprises a work table vertical driving mechanism and a work table horizontal driving mechanism, the work table horizontal driving mechanism is installed on the work table vertical driving mechanism, a control device achieves composite feed for the work table (21) in the vertical direction and in the horizontal direction by means of control for the work table vertical driving mechanism and the work table horizontal driving mechanism, and the cutting device completes cutting for workpieces (22) installed on the work table (21). According to the multi-line cutting machine, two-directional feed can be achieved at the same time, hundreds or even thousands of any-two-dimensional curved-surface slice-type parts in the same specification and size can be formed once, working efficiency is greatly improved, forming precision is high, thickness errors are smaller than 10 micrometers, and thickness errors between two adjacent slices are smaller than 0.01 millimeter.

Description

The multi-line cutting machine of processing hard brittle material curved surface
Technical field
The utility model relates to a kind of multi-line cutting machine, particularly relates to a kind of multi-line cutting machine of processing the hard brittle material curved surface.
Background technology
At present, the 3D curved surface chip shape parts such as watt shape structure are widely used in motor with fields such as magnetic pole, integrated circuit board component and optical mirror slips.Such shape parts forming method mainly forms by casting or monolithic grinding, need carry out multiple working procedure processing, efficient is low in flakes, especially to watt shape shaping structures of hard brittle material, its shaping efficiency is quite low, percent defective is higher, and what precision was slightly high must just can reach specification requirement through several procedures.
Multi-wire saw is a kind ofly to move back and forth by high speed wiry, abrasive material is brought into the semiconductor machining zone grind, and the hard brittle materials such as semiconductor once is cut into simultaneously a kind of novel cutting process method of hundreds of plate sheets.It is mainly used in the machine-shaping of the hard brittle materials such as solar silicon wafers, LED sapphire substrate, crystal, magnetic material and carbide alloy, its shaping efficiency is quite high, once plastic hundreds of sheet even several thousand, finished product accuracy is high, thickness deviation is less than below the 10 μ m, thickness deviation even less than 0.01 ㎜ between sheet.But because the workbench of present multi-line cutting machine only limits to the feeding of a direction of vertical direction, multi-line cutting machine can only be finished the machine-shaping of planar sheet part.
Summary of the invention
The purpose of this utility model provides a kind of multi-line cutting machine of processing the hard brittle material curved surface.
The utility model is to adopt following technical scheme to realize its goal of the invention, a kind of multi-line cutting machine of processing the hard brittle material curved surface, it comprises rack-mounted workbench, Working table driving device, cutter sweep, described Working table driving device comprises the upright driving mechanism of workbench and the horizontal drive mechanism of workbench, the horizontal drive mechanism of workbench is installed on the upright driving mechanism of workbench, control device is by the upright driving mechanism to workbench, the control of the horizontal drive mechanism of workbench realizes the synthetic feeding of workbench at vertical and horizontal both direction, and is finished being installed in the work piece cut on the workbench by cutter sweep.
The upright driving mechanism of workbench described in the utility model comprises rack-mounted vertical servomotor, vertically on the slide vertical thread stem nut is installed, and connects with vertical servomotor by Timing Belt with the vertical ball screw of vertical thread stem nut engagement; The horizontal drive mechanism of described workbench comprises the horizontal servo motor that is installed on the horizontal holder, the horizontal lead screw nut is installed on the horizontal slide, connect with the horizontal servo motor by shaft coupling with the horizontal ball screw of horizontal lead screw nut engagement, horizontal holder is installed on the vertical slide, and workbench is installed on the horizontal slide.
Parallel with the direction of routing of steel wire gauze for guaranteeing the cutting datum level, workbench of the present utility model is installed on the horizontal slide by rotating shaft; For guaranteeing the horizontal direction of feed of workbench perpendicular to the steel wire gauze, horizontal holder of the present utility model is regulated platform by rotation and is installed on the vertical slide.
For the feeding that guarantees workbench in vertical or horizontal direction smooth sliding, the vertical sliding pair that vertical slide is play the guiding role is installed on vertical slide of the present utility model and the frame; It is secondary that the horizontal slip that horizontal slide is play the guiding role is installed on horizontal slide and the horizontal holder.
Vertical sliding pair described in the utility model comprises the upright slide block that is installed on the vertical slide, rack-mounted upright slide rail; Described horizontal slip pair comprises the cross sliding clock that is installed on the horizontal slide, is installed in the horizontal slide rail on the horizontal holder.
Owing to adopt technique scheme, the utility model has been realized goal of the invention preferably, it is simple in structure, workbench can be realized the feeding of two directions simultaneously, to finish the multi-wire saw of the hard brittle material curved surfaces such as magnetic material, crystal, glass, solar silicon wafers, carbide alloy, the random two-dimensional curved surface sheet part of plastic hundreds of sheet even thousands of same specification sizes once, greatly improved operating efficiency, and formed precision is high, thickness deviation is less than below the 10 μ m, and thickness deviation is less than 0.01mm between sheet.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is schematic perspective view of the present utility model.
The specific embodiment
The utility model is described in further detail below in conjunction with drawings and Examples.
By Fig. 1, Fig. 2 as can be known, a kind of multi-line cutting machine of processing the hard brittle material curved surface, it comprises the workbench 21 that is installed on the frame 1, Working table driving device, cutter sweep, described Working table driving device comprises the upright driving mechanism of workbench and the horizontal drive mechanism of workbench, the horizontal drive mechanism of workbench is installed on the upright driving mechanism of workbench, control device is by the upright driving mechanism to workbench, the control of the horizontal drive mechanism of workbench realizes the synthetic feeding of workbench 21 at vertical and horizontal both direction, and is finished being installed in workpiece 22 cuttings on the workbench 21 by cutter sweep.
The upright driving mechanism of workbench described in the utility model comprises the vertical servomotor 3 that is installed on the frame 1, vertically on the slide 9 vertical thread stem nut 8 is installed, connects with vertical servomotor 3 by Timing Belt 5 with the vertical ball screw 7 of vertical thread stem nut 8 engagements; The horizontal drive mechanism of described workbench comprises the horizontal servo motor 13 that is installed on the horizontal holder 11, on the horizontal slide 18 horizontal lead screw nut 17 is installed, connect with horizontal servo motor 13 by shaft coupling 15, reductor 12 with the horizontal ball screw 16 of horizontal lead screw nut 17 engagements, horizontal holder 11 is installed on the vertical slide 9, and workbench 21 is installed on the horizontal slide 18.
Parallel with the direction of routing of steel wire gauze for guaranteeing the cutting datum level, workbench 21 of the present utility model is installed on the horizontal slide 18 by rotating shaft 20; For guaranteeing the horizontal direction of feed of workbench perpendicular to the steel wire gauze, horizontal holder 11 of the present utility model is regulated platform 10 by rotation and is installed on the vertical slide 9.
For the feeding that guarantees workbench in vertical or horizontal direction smooth sliding, on vertical slide 9 of the present utility model and the frame 1 the vertical sliding pair that vertical slide 9 is play the guiding role is installed; It is secondary that the horizontal slip that horizontal slide 18 is play the guiding role is installed on horizontal slide 18 and the horizontal holder 11.
Vertical sliding pair described in the utility model comprises the upright slide block 6 that is installed on the vertical slide 9, is installed in the upright slide rail 4 on the frame 1; Described horizontal slip pair comprises the cross sliding clock 14 that is installed on the horizontal slide 18, is installed in the horizontal slide rail 19 on the horizontal holder 11.
During the utility model work, a diameter is that 0.14 ㎜~0.4 ㎜ wire is around in the orderly steel wire gauze of formation on the roller running roller 2 successively, under the drive of roller running roller 2 periodicity high speed rotatings, the steel wire gauze is also made periodically horizontal reciprocating movement, and the workpiece 22 that is installed on the workbench 21 is cut.
Under the control of control device, workbench 21 can drive by upright driving mechanism, horizontal drive mechanism and vertically and perpendicular to the horizontal direction of steel wire gauze do respectively feed motion, or synthetic feeding, the characteristics of motion that makes workpiece 22 follow workbench 21 reaches predetermined shape cutting working trajectory, realization is carried out multi-thread simultaneously cutting to workpiece 22, but one-shot forming hundreds of sheet even several thousand random two-dimensional curved surface thin slices, greatly improved operating efficiency, and formed precision is high, thickness deviation is less than below the 10 μ m, and thickness deviation is less than 0.01mm between sheet.

Claims (5)

1.一种加工硬脆材料曲面的多线切割机,它包括安装在机架(1)上的工作台(21)、工作台驱动装置、切割装置,其特征是所述工作台驱动装置包括工作台的竖直驱动机构和工作台的水平驱动机构,工作台的水平驱动机构安装在工作台的竖直驱动机构上,控制装置通过对工作台的竖直驱动机构、工作台的水平驱动机构的控制实现对工作台(21)在竖直和水平两个方向的合成进给,并由切割装置完成对安装在工作台(21)上的工件(22)切割。 1. a multi-wire cutting machine for processing hard and brittle material curved surfaces, it comprises a workbench (21), a workbench driving device and a cutting device installed on the frame (1), it is characterized in that said workbench driving device comprises The vertical drive mechanism of the workbench and the horizontal drive mechanism of the workbench, the horizontal drive mechanism of the workbench is installed on the vertical drive mechanism of the workbench, and the control device controls the vertical drive mechanism of the workbench and the horizontal drive mechanism of the workbench The control realizes the composite feeding of the workbench (21) in both vertical and horizontal directions, and the cutting device completes the cutting of the workpiece (22) installed on the workbench (21). 2.根据权利要求1所述的加工硬脆材料曲面的多线切割机,其特征是所述工作台的竖直驱动机构包括安装在机架(1)上的竖直伺服电机(3),竖直滑座(9)上安装有竖直丝杆螺母(8),与竖直丝杆螺母(8)啮合的竖直滚珠丝杆(7)通过同步带(5)与竖直伺服电机(3)联接;所述工作台的水平驱动机构包括安装在水平固定座(11)上的水平伺服电机(13),水平滑座(18)上安装有水平丝杆螺母(17),与水平丝杆螺母(17)啮合的水平滚珠丝杆(16)通过联轴器(15)与水平伺服电机(13)联接,水平固定座(11)安装在竖直滑座(9)上,工作台(21)安装在水平滑座(18)上。 2. The multi-wire cutting machine for processing curved surfaces of hard and brittle materials according to claim 1, characterized in that the vertical drive mechanism of the workbench includes a vertical servo motor (3) installed on the frame (1), A vertical screw nut (8) is installed on the vertical slide seat (9), and the vertical ball screw (7) engaged with the vertical screw nut (8) is connected to the vertical servo motor ( 3) connection; the horizontal driving mechanism of the workbench includes a horizontal servo motor (13) installed on the horizontal fixed seat (11), and a horizontal screw nut (17) is installed on the horizontal sliding seat (18), which is connected with the horizontal screw nut (17). The horizontal ball screw (16) engaged with the rod nut (17) is connected with the horizontal servo motor (13) through the coupling (15), the horizontal fixing seat (11) is installed on the vertical sliding seat (9), and the workbench ( 21) be installed on the horizontal sliding seat (18). 3.根据权利要求2所述的加工硬脆材料曲面的多线切割机,其特征是工作台(21)通过旋转轴(20)安装在水平滑座(18)上;水平固定座(11)通过旋转调节平台(10)安装在竖直滑座(9)上。 3. The multi-wire cutting machine for processing curved surfaces of hard and brittle materials according to claim 2, characterized in that the workbench (21) is installed on the horizontal sliding seat (18) through the rotating shaft (20); the horizontal fixed seat (11) It is installed on the vertical sliding seat (9) by rotating the adjustment platform (10). 4.根据权利要求2或3所述的加工硬脆材料曲面的多线切割机,其特征是竖直滑座(9)与机架(1)上安装有对竖直滑座(9)起导向作用的竖直滑动副;水平滑座(18)与水平固定座(11)上安装有对水平滑座(18)起导向作用的水平滑动副。 4. The multi-wire cutting machine for processing curved surfaces of hard and brittle materials according to claim 2 or 3, characterized in that the vertical slide (9) and the frame (1) are equipped with a vertical slide (9) The vertical sliding pair of guiding effect; The horizontal sliding pair that plays a guiding role to the horizontal sliding seat (18) is installed on the horizontal sliding seat (18) and the horizontal fixed seat (11). 5.根据权利要求4所述的加工硬脆材料曲面的多线切割机,其特征是所述的竖直滑动副包括安装在竖直滑座(9)上的竖直滑块(6)、安装在机架(1)上的竖直滑轨(4);所述的水平滑动副包括安装在水平滑座(18)上的水平滑块(14)、安装在水平固定座(11)上的水平滑轨(19)。 5. The multi-wire cutting machine for processing hard and brittle material curved surfaces according to claim 4, characterized in that said vertical sliding pair comprises a vertical slide block (6) mounted on a vertical slide seat (9), Installed on the vertical slide rail (4) on the frame (1); the described horizontal slide pair includes a horizontal slide block (14) installed on the horizontal slide seat (18), horizontal slide rails (19).
CN201220475728.6U 2012-09-18 2012-09-18 Multi-line cutting machine for processing crisp and hard material curved surfaces Expired - Lifetime CN202764052U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105965707A (en) * 2016-06-29 2016-09-28 周维宁 Multi-line cutting machine capable of achieving 2.5D processing and cutting process
CN110370481A (en) * 2019-08-20 2019-10-25 玉田县昌通电子有限公司 Five roller scroll saw machining centers of one kind and its operating method
CN110466084A (en) * 2019-06-21 2019-11-19 玉田县昌通电子有限公司 A kind of wire saw processing center and its operation method
WO2023226735A1 (en) * 2022-05-26 2023-11-30 长沙韵为科技有限公司 Curved form cutting wire saw machine and cutting method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105965707A (en) * 2016-06-29 2016-09-28 周维宁 Multi-line cutting machine capable of achieving 2.5D processing and cutting process
CN110466084A (en) * 2019-06-21 2019-11-19 玉田县昌通电子有限公司 A kind of wire saw processing center and its operation method
CN110370481A (en) * 2019-08-20 2019-10-25 玉田县昌通电子有限公司 Five roller scroll saw machining centers of one kind and its operating method
WO2023226735A1 (en) * 2022-05-26 2023-11-30 长沙韵为科技有限公司 Curved form cutting wire saw machine and cutting method

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Granted publication date: 20130306