CN110370481A - Five roller scroll saw machining centers of one kind and its operating method - Google Patents
Five roller scroll saw machining centers of one kind and its operating method Download PDFInfo
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- CN110370481A CN110370481A CN201910767681.7A CN201910767681A CN110370481A CN 110370481 A CN110370481 A CN 110370481A CN 201910767681 A CN201910767681 A CN 201910767681A CN 110370481 A CN110370481 A CN 110370481A
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- 238000003754 machining Methods 0.000 title claims abstract description 26
- 238000011017 operating method Methods 0.000 title claims abstract description 21
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 532
- 239000010959 steel Substances 0.000 claims abstract description 532
- 238000005520 cutting process Methods 0.000 claims abstract description 342
- 230000007246 mechanism Effects 0.000 claims abstract description 149
- 238000000034 method Methods 0.000 claims abstract description 96
- 230000008859 change Effects 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 32
- 238000004804 winding Methods 0.000 claims description 26
- 230000001360 synchronised effect Effects 0.000 claims description 15
- 241000222712 Kinetoplastida Species 0.000 claims description 12
- 230000005611 electricity Effects 0.000 claims description 10
- 239000007787 solid Substances 0.000 claims description 9
- 238000010586 diagram Methods 0.000 description 4
- 238000005192 partition Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
- B28D5/0064—Devices for the automatic drive or the program control of the machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/045—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a kind of five roller scroll saw machining centers and its operating methods, five roller scroll saw machining centers include five roller cutting mechanisms, five roller cutting mechanisms include two conducting wire rollers and three cutting rollers, steel wire is in close around state on two conducting wire rollers, and steel wire is on three cutting rollers and two conducting wire rollers in thin around state.Operating method includes being changed without roller single line saw, two scroll saws, the multi-thread cutting operation method according to any thickness plane slice, being changed without roller single line saw, two scroll saws, the multi-thread cutting operation method being sliced according to any thickness curved face type, the cutting operation method of square column, the method for steel wire, the method for changing on roller slot steel wire around the home around the home on roller.The present invention can not unwind steel wire, it is changed without roller, the curved face type of plane slice or any thickness that blank can be cut into in the case where steel wire any thickness around the home again is sliced, it can be achieved that a tractor serves several purposes, becomes five roller scroll saw machining centers worthy of the name.
Description
Technical field
The present invention relates to a kind of scroll saw process equipment and its operating methods, more particularly to a kind of five roller scroll saw machining centers
And its operating method.
Background technique
As shown in Figures 1 to 4, five traditional roller multi-line cutting machines include five roller cutting mechanism workbench, described five
Roller cutting mechanism 1 includes two conducting wire roller 1-1 and three cutting rollers 1-2, two conducting wire roller 1-1 and three institutes
It states cutting roller 1-2 to move back and forth along the X direction around steel wire 0, the steel wire 0 is equipped with, the steel wire 0 is in three cutting sieve
It is in close around state for drawing on 1-2 and two conducting wire roller 1-1, and workbench can only be gone up and down along Y-direction.This gives processing different-thickness
Slicing band greatly bother, meanwhile, the multi-line cutting machine of the prior art, which can only process plane slice, can not process cambered surface
Type slice, the kind for processing slice are extremely limited.
Summary of the invention
The invention solves first technical problem be to provide a kind of five roller scroll saw machining centers, in scroll saw processing
The heart can not unwind steel wire, be changed without roller, blank can be cut into any thickness in the case where steel wire around the home again
Plane slice or any thickness curved face type be sliced, it can be achieved that a tractor serves several purposes, becomes scroll saw machining center worthy of the name.
The invention solves second technical problem be to provide the operating methods of five roller scroll saw machining centers a kind of, should
The operating method of scroll saw machining center can not unwind steel wire, be changed without roller, not again around the home in the case where steel wire
Blank is cut into the plane slice of any thickness or the curved face type slice of any thickness, it can be achieved that a tractor serves several purposes, becomes name
The scroll saw machining center operating method of symbol in fact.
For product, in order to solve above-mentioned first technical problem, the present invention provides a kind of five roller scroll saws processing
Center, including five roller cutting mechanisms and workbench, the five rollers cutting mechanism and roller servo motor are drivingly connected, described
Workbench is arranged in the cutting region of the five rollers cutting mechanism, the five rollers cutting mechanism include two conducting wire rollers and
Three cutting rollers, two conducting wire rollers and three cutting rollers are around steel wire is equipped with, alternatively, five roller is cut
Mechanism includes three conducting wire rollers and two cutting rollers, three conducting wire rollers and two cutting rollers around being equipped with steel
Line, the steel wire move back and forth along the X direction, and the steel wire is on two conducting wire rollers in close around state, the steel wire
In thin around state on three cutting rollers and two conducting wire rollers, alternatively, the steel wire is in three conducting wires
In close around state on roller, the steel wire is on two cutting rollers and three conducting wire rollers in thin around state, institute
Stating workbench includes Y-direction linear reciprocating motion mechanism and Z-direction linear reciprocating motion mechanism；Y-direction linear reciprocating motion mechanism
Kinetoplast be fixedly connected with the body of determining of Z-direction linear reciprocating motion mechanism, the kinetoplast of Z-direction linear reciprocating motion mechanism with
Table top is fixedly connected, the X to, Y-direction, Z-direction be mutually perpendicular to, Y-direction linear reciprocating motion mechanism and Y-direction servo motor drive
Connection, Z-direction linear reciprocating motion mechanism and Z-direction servo motor are drivingly connected；The control signal of the Z-direction servo motor is defeated
Enter end to be electrically connected with the control signal output of PLC controller, the control signal input of the Y-direction servo motor with it is described
The control signal output of PLC controller is electrically connected, and the control signal input of the roller servo motor and the PLC are controlled
The control signal output of device is electrically connected.
The five rollers scroll saw machining center is divided into five roller scroll saw machining center of lower table, five roller line of upper table
Saw machining center, five roller scroll saw machining center of upper lower table；
The workbench of five roller scroll saw machining center of lower table is located at the lower section of the five rollers cutting mechanism；
The workbench of five roller scroll saw machining center of upper table is located at the top of the five rollers cutting mechanism；
There are two workbench for the five roller scroll saw machining center of upper lower table；
Two workbench are distributed in above and below the five rollers cutting mechanism.
The workbench further includes table top, datum plate, flitch；
The table top is elongated plates；
Center below the table top is fixedly connected with the kinetoplast of Z-direction linear reciprocating motion mechanism；
There are two the datum plates；
Two datum plates are separately fixed at the both ends above the table top；
There are two the flitch；
The shape of two flitch is square；
Two flitch respectively with two datum plates are removable is fixedly connected.
The five rollers scroll saw machining center is divided into five roller scroll saw of double five roller scroll saw machining centers of guide wheel and six guide wheels
Machining center.
The five roller scroll saw machining center of double guide wheels is configured with double guide wheel steel wire jacks；
Double guide wheel steel wire jacks include left steel wire jack and right steel wire jack；
The left side of the five rollers cutting mechanism is arranged in the left steel wire jack；
The right side of the five rollers cutting mechanism is arranged in the right steel wire jack；
The left end of the steel wire is connect with the left steel wire jack；
The right end of the steel wire is connect with the right steel wire jack；
The left steel wire jack and left retractable cable servo motor are drivingly connected；
The control signal input of the left retractable cable servo motor and the control signal output electricity of the PLC controller
Connection；
The right steel wire jack and right retractable cable servo motor are drivingly connected；
The control signal input of the right retractable cable servo motor and the control signal output electricity of the PLC controller
Connection；
The left steel wire jack include left folding and unfolding spool, left alignment sensor, left guide roller, left tension regulator,
Left retractable cable telescoping mechanism；
The signal output end of the left alignment sensor is electrically connected with the signal input part of the PLC controller；
The left folding and unfolding spool is connect by the left retractable cable servo motor with the left retractable cable telescoping mechanism；
The left retractable cable telescoping mechanism and left flexible servo motor are drivingly connected；
The control signal output of the control signal input and the PLC controller of the left flexible servo motor is electrically connected
It connects；
The left tension regulator is oscillating rod；
The rotation axis of the left guide roller is vertical with one end of the left tension regulator to be rotatablely connected；
The other end of the left tension regulator is vertical with the drive shaft of left tension adjustment servo motor to be fixedly connected；
The left tension adjustment servo motor is permanent magnet synchronous servo motor；
The signal output end of the left tension adjustment servo motor is electrically connected with the signal input part of the PLC controller；
The control signal input of the left tension adjustment servo motor and the control signal output of the PLC controller
Electrical connection；
The left guide roller is located at the top of the left folding and unfolding spool；
The rear wire inlet-outlet of the left guide roller is opposite with the wire inlet-outlet of the left folding and unfolding spool；
The left alignment sensor is between the left guide roller and the left folding and unfolding spool；
The rear wire inlet-outlet of the left guide roller, the preceding wire inlet-outlet of the left alignment sensor, the left orientation sensing
The rear wire inlet-outlet of device, the left folding and unfolding spool wire inlet-outlet be located on the same line；
The preceding wire inlet-outlet of the left guide roller is opposite with the left wire inlet-outlet of the five rollers cutting mechanism；
The right steel wire jack include right folding and unfolding spool, right alignment sensor, right guide roller, right tension regulator,
Right retractable cable telescoping mechanism；
The signal output end of the right alignment sensor is electrically connected with the signal input part of the PLC controller；
The right folding and unfolding spool is connect by the right retractable cable servo motor with the right retractable cable telescoping mechanism；
The right retractable cable telescoping mechanism and right flexible servo motor are drivingly connected；
The control signal output of the control signal input and the PLC controller of the right flexible servo motor is electrically connected
It connects；
The right tension regulator is oscillating rod；
The rotation axis of the right guide roller is vertical with one end of the right tension regulator to be rotatablely connected；
The other end of the right tension regulator is vertical with the drive shaft of right tension adjustment servo motor to be fixedly connected；
The right tension adjustment servo motor is permanent magnet synchronous servo motor；
The signal output end of the right tension adjustment servo motor is electrically connected with the signal input part of the PLC controller；
The control signal input of the right tension adjustment servo motor and the control signal output of the PLC controller
Electrical connection；
The right guide roller is located at the top of the right folding and unfolding spool；
The rear wire inlet-outlet of the right guide roller is opposite with the wire inlet-outlet of the right folding and unfolding spool；
The right alignment sensor is between the right guide roller and the right folding and unfolding spool；
The rear wire inlet-outlet of the right guide roller, the preceding wire inlet-outlet of the right alignment sensor, the right orientation sensing
The rear wire inlet-outlet of device, the right folding and unfolding spool wire inlet-outlet be located on the same line；
The preceding wire inlet-outlet of the right guide roller is opposite with the right wire inlet-outlet of the five rollers cutting mechanism；
Six guide wheels, the five roller scroll saw machining center is configured with six guide wheel steel wire jacks；
The six guide wheels steel wire jack includes upper steel wire jack and lower steel wire jack；
The back upper place of the five rollers cutting mechanism side is arranged in the upper steel wire jack；
The back lower place of the five rollers cutting mechanism side is arranged in the lower steel wire jack；
The lower end of the steel wire is connect with the upper steel wire jack；
The upper end of the steel wire is connect with the lower steel wire jack；
The upper steel wire jack and upper retractable cable servo motor are drivingly connected；
The control signal input of the upper retractable cable servo motor and the control signal output electricity of the PLC controller
Connection；
The lower steel wire jack and lower retractable cable servo motor are drivingly connected；
The control signal input of the lower retractable cable servo motor and the control signal output electricity of the PLC controller
Connection；
The upper steel wire jack include upper folding and unfolding spool, upper alignment sensor, it is upper after guide roller, upper middle guide roller,
Upper tension regulator, guide roller of going forward, upper retractable cable telescoping mechanism；
The signal output end of the upper alignment sensor is electrically connected with the signal input part of the PLC controller；
The upper folding and unfolding spool is connect by the upper retractable cable servo motor with the upper retractable cable telescoping mechanism；
The upper retractable cable telescoping mechanism and upper flexible servo motor are drivingly connected；
The control signal output of the control signal input and the PLC controller of the upper flexible servo motor is electrically connected
It connects；
The upper tension regulator is oscillating rod；
The rotation axis of the upper middle guide roller is vertical with one end of the upper tension regulator to be rotatablely connected；
The other end of the upper tension regulator is vertical with the drive shaft of upper tension adjustment servo motor to be fixedly connected；
The upper tension adjustment servo motor is permanent magnet synchronous servo motor；
The signal output end of the upper tension adjustment servo motor is electrically connected with the signal input part of the PLC controller；
The control signal input of the upper tension adjustment servo motor and the control signal output of the PLC controller
Electrical connection；
The upper rear guide roller is located at the front upper place of the upper folding and unfolding spool；
The rear wire inlet-outlet of the upper rear guide roller is opposite with the wire inlet-outlet of the upper folding and unfolding spool；
The upper alignment sensor is located between the upper rear guide roller and the upper folding and unfolding spool；
The upper middle guide roller is located at the back upper place of the upper rear guide roller；
The rear wire inlet-outlet of the upper middle guide roller is opposite with the upper rear preceding wire inlet-outlet of guide roller；
The upper tension regulator is located at the top of the upper middle guide roller；
The two sides of the upper tension regulator are respectively arranged with tension regulator limited post；
The guide roller of going forward is located at the front of the upper middle guide roller；
The rear wire inlet-outlet of the guide roller of going forward is opposite with the preceding wire inlet-outlet of the upper middle guide roller；
The preceding wire inlet-outlet of the guide roller of going forward is opposite with the lower wire inlet-outlet of the five rollers cutting mechanism；
The lower steel wire jack include lower folding and unfolding spool, lower alignment sensor, it is lower after guide roller, lower middle guide roller,
Lower tension regulator, lower preceding guide roller, lower retractable cable telescoping mechanism；
The signal output end of the lower alignment sensor is electrically connected with the signal input part of the PLC controller；
The lower folding and unfolding spool is connect by the lower retractable cable servo motor with the lower retractable cable telescoping mechanism；
The lower retractable cable telescoping mechanism and lower flexible servo motor are drivingly connected；
The control signal output of the control signal input and the PLC controller of the lower flexible servo motor is electrically connected
It connects；
The lower tension regulator is oscillating rod；
The rotation axis of the lower middle guide roller is vertical with one end of the lower tension regulator to be rotatablely connected；
The other end of the lower tension regulator is vertical with the drive shaft of lower tension adjustment servo motor to be fixedly connected；
The lower tension adjustment servo motor is permanent magnet synchronous servo motor；
The signal output end of the lower tension adjustment servo motor is electrically connected with the signal input part of the PLC controller；
The control signal input of the lower tension adjustment servo motor and the control signal output of the PLC controller
Electrical connection；
The lower rear guide roller is located at the front upper place of the lower folding and unfolding spool；
The rear wire inlet-outlet of the lower rear guide roller is opposite with the wire inlet-outlet of the lower folding and unfolding spool；
The lower alignment sensor is located between the lower rear guide roller and the lower folding and unfolding spool；
The lower middle guide roller is located at the back upper place of the lower rear guide roller；
The rear wire inlet-outlet of the lower middle guide roller is opposite with the lower rear preceding wire inlet-outlet of guide roller；
The lower tension regulator is located at the top of the lower middle guide roller；
The two sides of the lower tension regulator are respectively arranged with lower tension regulator limited post；
The lower preceding guide roller is located at the front of the lower middle guide roller；
The rear wire inlet-outlet of the lower preceding guide roller is opposite with the preceding wire inlet-outlet of the lower middle guide roller；
The preceding wire inlet-outlet of the lower preceding guide roller is opposite with the upper wire inlet-outlet of the five rollers cutting mechanism.
Five roller scroll saw machining centers of the invention have the advantages that compared with prior art.
1, the technical program is due to using the steel wire on two conducting wire rollers in close around state, the steel wire
In thin around state on three cutting rollers and two conducting wire rollers, alternatively, the steel wire is in three conducting wires
In close around state on roller, the steel wire is on two cutting rollers and three conducting wire rollers in thin around state, institute
Stating workbench includes Y-direction linear reciprocating motion mechanism and Z-direction linear reciprocating motion mechanism；Y-direction linear reciprocating motion mechanism
Kinetoplast be fixedly connected with the body of determining of Z-direction linear reciprocating motion mechanism, the kinetoplast of Z-direction linear reciprocating motion mechanism with
Table top is fixedly connected, the X to, Y-direction, Z-direction be mutually perpendicular to, Y-direction linear reciprocating motion mechanism and Y-direction servo motor drive
Connection, Z-direction linear reciprocating motion mechanism and Z-direction servo motor are drivingly connected；The control signal of the Z-direction servo motor is defeated
Enter end to be electrically connected with the control signal output of PLC controller, the control signal input of the Y-direction servo motor with it is described
The control signal output of PLC controller is electrically connected, and the control signal input of the roller servo motor and the PLC are controlled
The technological means of the control signal output electrical connection of device, so, which can not unwind steel wire, be changed without sieve
It draws, blank can be cut into in the case where steel wire the plane slice of any thickness or the song of any thickness around the home again
Face type is sliced, it can be achieved that a tractor serves several purposes, becomes five roller scroll saw machining centers worthy of the name.
2, the technical program adds due to being divided into five roller scroll saw of lower table using the five rollers scroll saw machining center
Work center, five roller scroll saw machining center of upper table, five roller scroll saw machining center of upper lower table；Five roller of lower table
The workbench of scroll saw machining center is located at the lower section of the five rollers cutting mechanism (feeding is convenient)；Five roller of upper table
The top that the workbench of scroll saw machining center is located at the five rollers cutting mechanism (is beneficial to prevent slice to fall on steel wire
Steel wire card is broken by roller)；There are two workbench for the five roller scroll saw machining center of upper lower table；Two workbench
It is distributed in above and below the five rollers cutting mechanism and (different cutting modes can be selected by different winding modes)
Technological means, so, a variety of five rollers scroll saw machining centers can be produced according to the demand of different clients.
3, the technical program further includes table top, datum plate, flitch due to using the workbench；The table top is strip
Shape plate；Center below the table top is fixedly connected with the kinetoplast of Z-direction linear reciprocating motion mechanism；The datum plate has two
It is a；Two datum plates are separately fixed at the both ends above the table top；There are two the flitch；The shape of two flitch
Shape is square；Two flitch respectively with the removable technological means being fixedly connected of two datum plates, so, can will
Blank is cut into square cylinder.
4, the technical program is divided into double five roller scroll saw of guide wheel processing due to using the five rollers scroll saw machining center
The technological means of five roller scroll saw machining center of center and six guide wheels, so, a variety of five rollers can be produced according to the actual situation
Scroll saw machining center.
5, the technical program is configured with double guide wheel steel wires receipts due to using double five roller scroll saw machining centers of guide wheel
Laying mechanism；Double guide wheel steel wire jacks include left steel wire jack and right steel wire jack；The left steel wire is received
The left side of the five rollers cutting mechanism is arranged in laying mechanism；The right steel wire jack is arranged in the five rollers cutting machine
The right side of structure；The left end of the steel wire is connect with the left steel wire jack；The right end of the steel wire and the right steel wire are received
Laying mechanism connection；The left steel wire jack and left retractable cable servo motor are drivingly connected；The left retractable cable servo motor
Control signal input be electrically connected with the control signal output of the PLC controller；The right steel wire jack and the right side
Retractable cable servo motor is drivingly connected；The control signal input of the right retractable cable servo motor and the PLC controller
Control signal output electrical connection；The left steel wire jack include left folding and unfolding spool, left alignment sensor, left guide roller,
Left tension regulator, left retractable cable telescoping mechanism；The signal output end of the left alignment sensor and the letter of the PLC controller
The electrical connection of number input terminal；The left folding and unfolding spool is connected by the left retractable cable servo motor and the left retractable cable telescoping mechanism
It connects；The left retractable cable telescoping mechanism and left flexible servo motor are drivingly connected；The control signal of the left flexible servo motor
Input terminal is electrically connected with the control signal output of the PLC controller；The left tension regulator is oscillating rod；It leads on the left side
The rotation axis of line wheel is vertical with one end of the left tension regulator to be rotatablely connected；The other end of the left tension regulator and a left side
The drive shaft of tension adjustment servo motor is vertically fixedly connected；The left tension adjustment servo motor is permanent magnet synchronous servo electricity
Machine；The signal output end of the left tension adjustment servo motor is electrically connected with the signal input part of the PLC controller；The left side
The control signal input of tension adjustment servo motor is electrically connected with the control signal output of the PLC controller；The left side
Guide roller is located at the top of the left folding and unfolding spool；The disengaging of the rear wire inlet-outlet of the left guide roller and the left folding and unfolding spool
Line mouth is opposite；The left alignment sensor is between the left guide roller and the left folding and unfolding spool；The left guide roller
Wire inlet-outlet, the preceding wire inlet-outlet of the left alignment sensor, the rear wire inlet-outlet of the left alignment sensor, the left receipts afterwards
The wire inlet-outlet of paying out reel is located on the same line；The preceding wire inlet-outlet of the left guide roller and the five rollers cutting mechanism
Left wire inlet-outlet it is opposite；The right steel wire jack includes right folding and unfolding spool, right alignment sensor, right guide roller, right
Draught control mechanism, right retractable cable telescoping mechanism；The signal output end of the right alignment sensor and the signal of the PLC controller are defeated
Enter end electrical connection；The right folding and unfolding spool is connect by the right retractable cable servo motor with the right retractable cable telescoping mechanism；
The right retractable cable telescoping mechanism and right flexible servo motor are drivingly connected；The control signal input of the right flexible servo motor
End is electrically connected with the control signal output of the PLC controller；The right tension regulator is oscillating rod；The right guide roller
Rotation axis vertical with one end of the right tension regulator be rotatablely connected；The other end and right tension of the right tension regulator
The drive shaft for adjusting servo motor is vertically fixedly connected；The right tension adjustment servo motor is permanent magnet synchronous servo motor；Institute
The signal output end for stating right tension adjustment servo motor is electrically connected with the signal input part of the PLC controller；The right tension
The control signal input for adjusting servo motor is electrically connected with the control signal output of the PLC controller；The right conducting wire
Wheel is located at the top of the right folding and unfolding spool；The wire inlet-outlet of the rear wire inlet-outlet of the right guide roller and the right folding and unfolding spool
Relatively；The right alignment sensor is between the right guide roller and the right folding and unfolding spool；The right guide roller it is laggard
Line outlet, the preceding wire inlet-outlet of the right alignment sensor, the rear wire inlet-outlet of the right alignment sensor, the right retractable cable
The wire inlet-outlet of axis is located on the same line；The right side of the preceding wire inlet-outlet of the right guide roller and the five rollers cutting mechanism
The opposite technological means of wire inlet-outlet, so, it only used two guide rollers, simplify steel wire walks lineal travel.And guide wheel category
Two guide rollers are only needed replacing every time in the present invention, significantly in consumptive material to guarantee that cutting accuracy needs timing replacement guide wheel
Reduce economic cost.
6, the technical program is received due to using six guide wheels, the five roller scroll saw machining center configured with six guide wheel steel wires
Laying mechanism；The six guide wheels steel wire jack includes upper steel wire jack and lower steel wire jack；The upper steel wire is received
The back upper place of the five rollers cutting mechanism side is arranged in laying mechanism；The lower steel wire jack is arranged in five roller
The back lower place of cutting mechanism side；The lower end of the steel wire is connect with the upper steel wire jack；The upper end of the steel wire with
The lower steel wire jack connection；The upper steel wire jack and upper retractable cable servo motor are drivingly connected；The upper receipts
The control signal input of unwrapping wire servo motor is electrically connected with the control signal output of the PLC controller；The lower steel wire
Jack and lower retractable cable servo motor are drivingly connected；The control signal input of the lower retractable cable servo motor with it is described
The control signal output of PLC controller is electrically connected；The upper steel wire jack includes upper folding and unfolding spool, upper orientation sensing
Device, upper rear guide roller, upper middle guide roller, upper tension regulator, guide roller of going forward, upper retractable cable telescoping mechanism；The upper positioning
The signal output end of sensor is electrically connected with the signal input part of the PLC controller；The upper folding and unfolding spool passes through on described
Retractable cable servo motor is connect with the upper retractable cable telescoping mechanism；The upper retractable cable telescoping mechanism and upper flexible servo motor
It is drivingly connected；The control signal input of the upper flexible servo motor and the control signal output electricity of the PLC controller
Connection；The upper tension regulator is oscillating rod；The rotation axis of the upper middle guide roller and one end of the upper tension regulator
Vertical rotation connection；The other end of the upper tension regulator fixed company vertical with the drive shaft of upper tension adjustment servo motor
It connects；The upper tension adjustment servo motor is permanent magnet synchronous servo motor；The signal of the upper tension adjustment servo motor exports
End is electrically connected with the signal input part of the PLC controller；The control signal input of the upper tension adjustment servo motor with
The control signal output of the PLC controller is electrically connected；The upper rear guide roller is located at the front upper place of the upper folding and unfolding spool；
The rear wire inlet-outlet of the upper rear guide roller is opposite with the wire inlet-outlet of the upper folding and unfolding spool；The upper alignment sensor is located at
Between the upper rear guide roller and the upper folding and unfolding spool；The upper middle guide roller is located at the back upper place of the upper rear guide roller；
The rear wire inlet-outlet of the upper middle guide roller is opposite with the upper rear preceding wire inlet-outlet of guide roller；The upper tension regulator position
In the top of the upper middle guide roller；The two sides of the upper tension regulator are respectively arranged with tension regulator limited post；Institute
State the front that guide roller of going forward is located at the upper middle guide roller；The rear wire inlet-outlet of the guide roller of going forward and the upper middle conducting wire
The preceding wire inlet-outlet of wheel is opposite；The lower wire inlet-outlet of the preceding wire inlet-outlet of the guide roller of going forward and the five rollers cutting mechanism
Relatively；The lower steel wire jack includes lower folding and unfolding spool, lower alignment sensor, lower rear guide roller, lower middle guide roller, lower
Draught control mechanism, lower preceding guide roller, lower retractable cable telescoping mechanism；The signal output end and the PLC of the lower alignment sensor are controlled
The signal input part of device processed is electrically connected；The lower folding and unfolding spool is stretched by the lower retractable cable servo motor with the lower retractable cable
The connection of contracting mechanism；The lower retractable cable telescoping mechanism and lower flexible servo motor are drivingly connected；The lower flexible servo motor
Control signal input is electrically connected with the control signal output of the PLC controller；The lower tension regulator is oscillating rod；
The rotation axis of the lower middle guide roller is vertical with one end of the lower tension regulator to be rotatablely connected；The lower tension regulator
The other end is vertical with the drive shaft of lower tension adjustment servo motor to be fixedly connected；The lower tension adjustment servo motor is that permanent magnetism is same
Walk servo motor；The signal output end of the lower tension adjustment servo motor and the signal input part of the PLC controller are electrically connected
It connects；The control signal output of the control signal input and the PLC controller of the lower tension adjustment servo motor is electrically connected
It connects；The lower rear guide roller is located at the front upper place of the lower folding and unfolding spool；It is described it is lower after guide roller rear wire inlet-outlet with it is described
The wire inlet-outlet of lower folding and unfolding spool is opposite；The lower alignment sensor be located at it is described it is lower after guide roller and the lower folding and unfolding spool it
Between；The lower middle guide roller is located at the back upper place of the lower rear guide roller；The rear wire inlet-outlet of the lower middle guide roller with it is described
The preceding wire inlet-outlet of guide roller is opposite after lower；The lower tension regulator is located at the top of the lower middle guide roller；Described lower
The two sides of draught control mechanism are respectively arranged with lower tension regulator limited post；The lower preceding guide roller is located at the lower middle guide roller
Front；The rear wire inlet-outlet of the lower preceding guide roller is opposite with the preceding wire inlet-outlet of the lower middle guide roller；The lower preceding conducting wire
The preceding wire inlet-outlet of the wheel technological means opposite with the upper wire inlet-outlet of the five rollers cutting mechanism, so, be conducive to reduce
The width of five roller scroll saw machining centers, meanwhile, when feeding, after cover rises, can make before five roller scroll saw machining centers,
The left side, the right side are all demonstrated in outer, are conducive to feeding operation.
For method, in order to solve above-mentioned second technical problem, the present invention provides a kind of five roller scroll saws processing
The operating method at center, including being changed without the cutting operation method of roller single line saw any thickness plane slice, being changed without sieve
It draws the cutting operation method of single line saw any thickness curved face type slice, be changed without two scroll saw any thickness plane of roller slice
Cutting operation method, the cutting operation method for being changed without two scroll saw any thickness curved face type of roller slice, to be changed without roller multi-thread
The cutting operation method of saw any thickness plane slice, the cutting behaviour for being changed without roller multi-wire saw any thickness curved face type slice
Make method, the cutting operation method of square column, the method for steel wire, the method for changing on roller slot steel wire around the home around the home on roller
In any method or a variety of methods.
Be changed without roller single line saw any thickness plane slice cutting operation method be first cutting roller on around the home
One encloses steel wire, then blank is fixed on to the flitch of workbench, and the length direction of blank is parallel to Z-direction, and the flitch of workbench is along Z
To movement, enclosing one end of blank with one, steel wire is opposite, and the flitch of workbench stops Z-direction movement, then, the flitch edge of workbench
Y-direction move close to steel wire, meanwhile, cutting roller rotation drive steel wire along X to cutting movement is made, the material head of blank is cut
It removing, the flitch of workbench moves away from steel wire along Y-direction, and blank is made to exit steel wire, and the flitch of workbench stops Y-direction movement, it
Afterwards, the flitch of workbench moves a distance along Z-direction, this section of distance is equal to the thickness of slice, makes one end of blank and a circle
Steel wire is opposite, and the flitch of workbench stops Z-direction movement, and then, the flitch of workbench moves close to steel wire along Y-direction, meanwhile, it cuts
Cutting roller rotation drives steel wire along X to cutting movement is made, and blank is cut into plane slice, and so on；
Be changed without roller single line saw any thickness curved face type slice cutting operation method be first cutting roller on around the home
One encloses steel wire, then blank is fixed on to the flitch of workbench, and the length direction of blank is parallel to Z-direction, and the flitch of workbench is along Z
To movement, enclosing one end of blank with one, steel wire is opposite, and the flitch of workbench continues on the movement of Z-direction speed change and also along Y
To moving close to steel wire, meanwhile, cutting roller rotation drives steel wire along X to making cutting movement, and the material head of blank is in curved surface
Excision, the flitch of workbench move away from steel wire along Y-direction and move along Z-direction speed change, and blank is made to exit steel wire, workbench
Flitch stop that Y-direction is mobile and move a distance along Z-direction, this section of distance is equal to the thickness of slice, makes one end of blank
Opposite with a circle steel wire, the flitch of workbench continues on the movement of Z-direction speed change and moves close to steel wire along Y-direction, meanwhile, it cuts
Cutting roller rotation drives steel wire to make cutting movement, blank is cut into curved face type slice, and so on.
Be changed without two scroll saw any thickness plane of roller slice cutting operation method be first cutting roller on around the home
Two enclose steel wires, then blank is fixed on to the flitch of workbench, and the length direction of blank is parallel to Z-direction, and the flitch of workbench is along Z
To movement, keeps one end of blank opposite with a circle steel wire, keep the middle part of blank opposite with another circle steel wire, the flitch of workbench stops
Only Z-direction is mobile, and then, the flitch of workbench moves close to steel wire along Y-direction, meanwhile, cutting roller rotation drives steel wire along X
To cutting movement is made, the material head of blank is cut off, meanwhile, blank is divided into two sections, the flitch of workbench is moved away from along Y-direction
Steel wire makes blank exit steel wire, and the flitch of workbench stops Y-direction movement, and later, the flitch of workbench moves one section along Z-direction
Distance, this section of distance are equal to the thickness of slice, keep one end of one section of blank opposite with a circle steel wire, make one end of another section of blank
Opposite with another circle steel wire, the flitch of workbench stops movement, and then, the flitch of workbench moves close to steel wire along Y-direction, together
When, cutting roller rotation drives steel wire along X to cutting movement is made, one end of two sections of blanks is cut out into plane slice respectively,
And so on；
Be changed without two scroll saw any thickness curved face type of roller slice cutting operation method be first cutting roller on around the home
Two enclose steel wires, then blank is fixed on to the flitch of workbench, and the length direction of blank is parallel to Z-direction, and the flitch of workbench is along Z
To movement, so that one end of blank with one is enclosed steel wire opposite, keep the middle part of blank opposite with another circle steel wire, the flitch of workbench after
It is continuous to be moved along Z-direction speed change and move close to steel wire along Y-direction, meanwhile, cutting roller rotation drives steel wire along X to cutting
Movement is cut, by the excision in curved surface of the material head of blank, meanwhile, blank is cut into two sections in curved surfacely, the flitch of workbench is along Y-direction
It moving away from steel wire and is moved along Z-direction speed change, blank is made to exit steel wire, the flitch of workbench stops Y-direction movement, later,
The flitch of workbench moves a distance along Z-direction, this section of distance is equal to the thickness of slice, makes one end of one section of blank and a circle
Steel wire is opposite, keeps one end of another section of blank opposite with another circle steel wire, and it is mobile simultaneously that the flitch of workbench continues on Z-direction speed change
And steel wire is moved close to along Y-direction, meanwhile, cutting roller rotation drives steel wire to make cutting movement, by one end of two sections of blanks point
Curved face type slice is not cut out, and so on.
It is first uniform on cutting roller for being changed without the cutting operation method of roller multi-wire saw any thickness plane slice
Ground multi-turn steel wire around the home, then blank is fixed on to the flitch of workbench, the length direction of blank is parallel to Z-direction, the material of workbench
Plate is moved along Z-direction, keeps one end of blank opposite with first lap steel wire, keeps the rear portion of blank opposite with last lap steel wire, work
The flitch for making platform stops Z-direction movement, and then, the flitch of workbench moves close to steel wire along Y-direction, meanwhile, cutting roller rotation
Steel wire is driven, to cutting movement is made, the material head of blank to be cut off along X, meanwhile, blank is divided into multistage, the flitch edge of workbench
Y-direction move away from steel wire, so that blank is exited steel wire, it is mobile that the flitch of workbench stops Y-direction, later, the flitch edge of workbench
The mobile a distance of Z-direction, this section of distance be equal to the thickness of slice, keep one end of first segment blank opposite with first lap steel wire,
Keep one end of final stage blank opposite with last lap steel wire, the flitch of workbench stops Z-direction movement, then, workbench
Flitch moves close to steel wire along Y-direction, meanwhile, cutting roller rotation drives steel wire along X to cutting movement is made, by multistage blank
One end cut out respectively plane slice, and so on；
Be changed without roller multi-wire saw any thickness curved face type slice cutting operation method be first cutting roller on around the home
One encloses steel wire, then blank is fixed on to the flitch of workbench, and the length direction of blank is parallel to Z-direction, and the flitch of workbench is along Z
To movement, keep one end of blank opposite with first lap steel wire, keeps the rear portion of blank opposite with last lap steel wire, the material of workbench
It is mobile and move close to steel wire along Y-direction that plate continues on Z-direction speed change, meanwhile, cutting roller rotation drive steel wire along X to
Make cutting movement, by the excision in curved surface of the material head of blank, meanwhile, blank is cut into multistage, the flitch edge of workbench in curved surfacely
Y-direction move away from steel wire and moved along Z-direction speed change, so that blank is exited steel wire, it is mobile that the flitch of workbench stops Y-direction,
Later, the flitch of workbench moves a distance along Z-direction, this section of distance is equal to the thickness of slice, makes the one of first segment blank
End is opposite with first lap steel wire, keeps one end of final stage blank opposite with last lap steel wire, and the flitch of workbench continues edge
Z-direction speed change it is mobile and move close to steel wire along Y-direction, meanwhile, cutting roller rotation drives steel wire to make cutting movement, will be more
One end of section blank cuts out curved face type slice respectively, and so on；
The cutting operation method of the square column is steel wire around the home, and the distance between adjacent two sections of steel wires is made to be equal to square column
Blank is fixed on rectangular flitch, then flitch is fixed on datum plate, cuts to blank by side length, then, unloads blanking
Flitch is rotated 90 degree, then flitch is fixed on datum plate, then is cut to blank by plate.
The method of steel wire is first spirally to wind on two conducting wire rollers and three cutting rollers around the home on roller
One circle steel wire, then at least one circle steel wire is spirally wound on two conducting wire rollers, and so on；Alternatively, first being led at two
At least one circle steel wire is spirally wound on line roller, then is spirally wound on two conducting wire rollers and three cutting rollers
One circle steel wire, and so on；
On three cutting rollers between two adjacent rings steel wire between be separated with the wire casing of identical quantity；
Steel wire starts from cutting the wire casing winding of one end first of roller, stops at the other end close to cutting roller；
Stop winding place to there are the wire casings of multiple redundancies the other end of cutting roller from steel wire；
The wire casing quantity of redundancy is equal to the wire casing quantity between two sections of adjacent steel wires；
When the integral multiple of distance between the thickness of slice is adjacent wire casing, wire casing is divided into the integer group；
There is the wire casing in the integer and difference other groups of 1 in each group between two adjacent wire casings；
It all can cut a blank to obtain the slice of required thickness after cutting the first knife；
When the integral multiple of distance between the thickness of slice is not adjacent wire casing,
Wire casing is divided into the integer part and the sum of 1 group of the multiple；
There is the wire casing in other groups of the integer part of the multiple in each group between two adjacent wire casings；
After cutting the first knife, the distance for making blank move slice thickness along Z-direction cuts the second knife again can be by a blank
All cut to obtain the slice of required thickness；
Alternatively,
By wire casing be divided into the integer part of the integral multiple of the multiple with the sum of group；
There is the line in other groups of the integer part of the integral multiple of the multiple in each group between two adjacent wire casings
Slot；
After cutting the first knife, the distance for making blank move slice thickness along Z-direction cuts the second knife again, and so on, cuts
After the integer part of the integral multiple of the multiple and the sum of 1 knife, it all can cut a blank to obtain the slice of required thickness；
The wire casing is evenly distributed on the cutting roller；
The distance between two neighboring wire casing is 1mm；
It is in the method for changing slot steel wire around the home on roller: when blank, after one group of card has the wire casing of steel wire to be ground away by steel wire,
Steel wire wire casing bad from two conducting wire rollers and three cutting rollers is unwound, is ground if it is the wire casing of conducting wire roller
It is bad, then the conducting wire roller being worn only is replaced, is worn if it is the wire casing of cutting roller, then wouldn't use replacement, again will
Steel wire is spirally wrapped on two conducting wire rollers and three cutting rollers, and steel wire is stuck in the wire casing for not twining steel wire,
It is separated with the wire casing of identical quantity between two sections of adjacent steel wires, continues blank, and so on, until not sufficient amount of
Until good wire casing, at this point, being replaced again to cutting roller；
The mode of steel wire winding is sequentially canoe or takes middle canoe.
The operating method of five roller scroll saw machining centers of the invention has the advantages that compared with prior art.
1, the technical program is due to the operating method using five roller scroll saw machining centers, including is changed without roller single line
The cutting operation method of saw any thickness plane slice, the cutting behaviour for being changed without roller single line saw any thickness curved face type slice
Make that method, the cutting operation method for being changed without two scroll saw any thickness plane of roller slice, to be changed without two scroll saw of roller any
The cutting operation method of thickness curved face type slice, the cutting operation side for being changed without roller multi-wire saw any thickness plane slice
Method, be changed without roller multi-wire saw any thickness curved face type slice cutting operation method, the cutting operation method of square column, in sieve
The technology hand pulled on the method for steel wire around the home, change on roller any method or a variety of method of the slot around the home in the method for steel wire
Section, so, the operating method of the scroll saw machining center can not unwind steel wire, be changed without roller, not feelings of steel wire around the home again
The curved face type of plane slice or any thickness that blank can be cut into any thickness under condition is sliced, it can be achieved that a machine is more
With becoming five roller scroll saw machining centers worthy of the name.
2, the technical program is changed without the cutting operation side of roller single line saw any thickness plane slice due to using
Method is first one to enclose steel wire around the home on cutting roller, then blank is fixed on to the flitch of workbench, and the length direction of blank is parallel
It is moved in the flitch of Z-direction, workbench along Z-direction, enclosing one end of blank with one, steel wire is opposite, and the flitch of workbench stops Z-direction
Mobile, then, the flitch of workbench moves close to steel wire along Y-direction, meanwhile, cutting roller rotation drives steel wire along X to work
Cutting movement cuts off the material head of blank, and the flitch of workbench moves away from steel wire along Y-direction, blank is made to exit steel wire, works
The flitch of platform stops Y-direction movement, and later, the flitch of workbench moves a distance along Z-direction, this section of distance is equal to the thickness of slice
Degree, enclosing one end of blank with one, steel wire is opposite, and the flitch of workbench stops Z-direction movement, and then, the flitch of workbench is along Y
To moving close to steel wire, meanwhile, cutting roller rotation drives steel wire, to cutting movement is made, blank to be cut into plane along X and is cut
Piece, technological means and so on, so, the plane slice of cleavable any thickness out.
3, the technical program is changed without the cutting operation side of roller single line saw any thickness curved face type slice due to using
Method is first one to enclose steel wire around the home on cutting roller, then blank is fixed on to the flitch of workbench, and the length direction of blank is parallel
It is moved in the flitch of Z-direction, workbench along Z-direction, enclosing one end of blank with one, steel wire is opposite, and the flitch of workbench continues on
Z-direction speed change is mobile and moves close to steel wire also along Y-direction, meanwhile, it cuts roller rotation and steel wire is driven to transport along X to cutting is made
Dynamic, by the excision in curved surface of the material head of blank, the flitch of workbench moves away from steel wire along Y-direction and moves along Z-direction speed change,
Blank is set to exit steel wire, the flitch of workbench stops Y-direction movement and moves a distance along Z-direction, this section of distance, which is equal to, cuts
The thickness of piece, enclosing one end of blank with one, steel wire is opposite, and the flitch of workbench continues on the movement of Z-direction speed change and along Y
To moving close to steel wire, meanwhile, cutting roller rotation drives steel wire to make cutting movement, blank is cut into curved face type slice, so
Reciprocal technological means, so, the curved face type slice of cleavable any thickness out.
4, the technical program is changed without the cutting operation side of two scroll saw any thickness plane of roller slice due to using
Method is first two to enclose steel wire around the home on cutting roller, then blank is fixed on to the flitch of workbench, and the length direction of blank is parallel
It is moved in the flitch of Z-direction, workbench along Z-direction, enclosing one end of blank with one, steel wire is opposite, makes the middle part of blank and another circle
Steel wire is opposite, and the flitch of workbench stops Z-direction movement, and then, the flitch of workbench moves close to steel wire along Y-direction, meanwhile, it cuts
Cutting roller rotation drives steel wire, to cutting movement is made, the material head of blank to be cut off along X, meanwhile, blank is divided into two sections, work
The flitch of platform moves away from steel wire along Y-direction, and blank is made to exit steel wire, and the flitch of workbench stops Y-direction movement, later, work
The flitch of platform moves a distance along Z-direction, this section of distance is equal to the thickness of slice, makes one end of one section of blank and a circle steel wire
Relatively, make one end of another section of blank opposite with another circle steel wire, the flitch of workbench stops movement, then, the material of workbench
Plate moves close to steel wire along Y-direction, meanwhile, cutting roller rotation drives steel wire along X to making cutting movement, by two sections of blanks
One end cuts out plane respectively and is sliced, technological means and so on, so, cleavable thickness out is less than roller effective length
The plane of any thickness is sliced.
5, the technical program is changed without the cutting operation side of two scroll saw any thickness curved face type of roller slice due to using
Method is first two to enclose steel wire around the home on cutting roller, then blank is fixed on to the flitch of workbench, and the length direction of blank is parallel
It is moved in the flitch of Z-direction, workbench along Z-direction, enclosing one end of blank with one, steel wire is opposite, makes the middle part of blank and another circle
Steel wire is opposite, and the flitch of workbench continues on the movement of Z-direction speed change and moves close to steel wire along Y-direction, meanwhile, cut roller
Rotation drives steel wire along X to cutting movement is made, by the excision in curved surface of the material head of blank, meanwhile, blank is cut into curved surfacely
Two sections, the flitch of workbench moves away from steel wire along Y-direction and moves along Z-direction speed change, and blank is made to exit steel wire, workbench
Flitch stop that Y-direction is mobile, and later, the flitch of workbench moves a distance along Z-direction, this section of distance is equal to the thickness of slice
Degree keeps one end of one section of blank opposite with a circle steel wire, keeps one end of another section of blank opposite with another circle steel wire, workbench
Flitch continues on the movement of Z-direction speed change and moves close to steel wire along Y-direction, meanwhile, cutting roller rotation drives steel wire to cut
Movement is cut, one end of two sections of blanks is cut out into curved face type slice respectively, technological means and so on, so, cleavable thickness out
Degree is less than the curved face type slice of any thickness of roller effective length.
6, the technical program is changed without the cutting operation side of roller multi-wire saw any thickness plane slice due to using
Method is the first equably multi-turn steel wire around the home on cutting roller, then blank is fixed on to the flitch of workbench, the length side of blank
To Z-direction is parallel to, the flitch of workbench is moved along Z-direction, is kept one end of blank opposite with first lap steel wire, is made the rear portion of blank
Opposite with last lap steel wire, the flitch of workbench stops Z-direction movement, and then, the flitch of workbench moves close to steel along Y-direction
Line, meanwhile, cutting roller rotation drives steel wire, to cutting movement is made, the material head of blank to be cut off along X, meanwhile, by blank point
At multistage, the flitch of workbench moves away from steel wire along Y-direction, and blank is made to exit steel wire, and the flitch of workbench stops Y-direction and moves
Dynamic, later, the flitch of workbench moves a distance along Z-direction, this section of distance is equal to the thickness of slice, makes first segment blank
One end is opposite with first lap steel wire, keeps one end of final stage blank opposite with last lap steel wire, and the flitch of workbench stops Z
To movement, then, the flitch of workbench moves close to steel wire along Y-direction, meanwhile, cutting roller rotation drive steel wire along X to
Make cutting movement, one end of multistage blank is cut out into plane slice respectively, technological means and so on, so, it is cleavable
Thickness is less than or equal to the plane slice of any thickness of distance between two adjacent rings steel wire out.
7, the technical program is changed without the cutting operation side of roller multi-wire saw any thickness curved face type slice due to using
Method is first one to enclose steel wire around the home on cutting roller, then blank is fixed on to the flitch of workbench, and the length direction of blank is parallel
It is moved in the flitch of Z-direction, workbench along Z-direction, keeps one end of blank opposite with first lap steel wire, make the rear portion of blank and last
One circle steel wire is opposite, and the flitch of workbench continues on the movement of Z-direction speed change and moves close to steel wire along Y-direction, meanwhile, cutting
Roller rotation drives steel wire along X to cutting movement is made, by the excision in curved surface of the material head of blank, meanwhile, in curved surfacely by blank
It is cut into multistage, the flitch of workbench moves away from steel wire along Y-direction and moves along Z-direction speed change, and blank is made to exit steel wire, work
The flitch for making platform stops Y-direction movement, and later, the flitch of workbench moves a distance along Z-direction, this section of distance is equal to slice
Thickness keeps one end of first segment blank opposite with first lap steel wire, makes one end of final stage blank and last lap steel wire phase
Right, the flitch of workbench continues on the movement of Z-direction speed change and moves close to steel wire along Y-direction, meanwhile, cutting roller rotates band
Dynamic steel wire makees cutting movement, and one end of multistage blank is cut out curved face type slice respectively, technological means and so on, so,
Cleavable thickness out is less than or equal to the curved face type slice of any thickness of distance between two adjacent rings steel wire.
8, the technical program makes adjacent two sections of steel since the cutting operation method for using the square column is steel wire around the home
The distance between line is equal to the side length of square column, blank is fixed on rectangular flitch, then flitch is fixed on datum plate, to cutting
Material is cut, and then, is unloaded blanking plate, is fixed on datum plate by flitch degrees of rotation, then by flitch, then cut to blank
Technological means, so, blank can be cut into square cylinder.
9, due to using, the method for steel wire is first in two conducting wire rollers and three to the technical program around the home on roller
A circle steel wire is spirally wound on cutting roller, then spirally winds at least one circle steel wire on two conducting wire rollers, such as
This is reciprocal；Alternatively, first spirally winding at least one circle steel wire on two conducting wire rollers, then in two conducting wire rollers and three
It cuts and spirally winds a circle steel wire on roller, technological means and so on, so, the side of steel wire around the home is somebody's turn to do on roller
Method can not unwind steel wire, be changed without roller, blank can be cut into any thickness in the case where steel wire around the home again
Plane slice or any thickness curved face type be sliced, it can be achieved that a tractor serves several purposes, the five roller scroll saws for becoming worthy of the name add
Work center.
10, the technical program is due to being separated with identical quantity between using on three cutting rollers between two adjacent rings steel wire
Wire casing；Steel wire starts from cutting the wire casing winding of one end first of roller, stops at the other end close to cutting roller；From steel wire
Stop at winding to there are the wire casings of multiple redundancies between the other end of cutting roller；The wire casing quantity of redundancy is equal to adjacent two
The technological means of wire casing quantity between section steel wire, so, the effect of each wire casing can be given full play to.
11, the technical program is due to using when the integral multiple of distance between the thickness of slice is adjacent wire casing, by line
Slot is divided into the integer group；There is the wire casing in the integer and difference other groups of 1 in each group between two adjacent wire casings；
One blank (length that the length of blank is less than cutting roller 1-2) can all be cut needed for obtaining after cutting the first knife
The technological means of the slice of thickness, so, cutting efficiency highest.
12, the technical program, will due to using when the integral multiple of distance between the thickness of slice is not adjacent wire casing
Wire casing is divided into the integer part and the sum of 1 group of the multiple；There is the whole of the multiple between two adjacent wire casings in each group
Wire casing in other groups of number part；After cutting the first knife, the distance for making blank move slice thickness along Z-direction cuts the second knife again
One blank (length that the length of blank is less than cutting roller 1-2) all can be cut to obtain the skill of the slice of required thickness
Art means, so, cutting efficiency is higher.
13, wire casing is divided into the integral multiple of the multiple (integral multiple is twice or three by the technical program due to using
Or four speed or five times or more times) integer part and the sum of 1 group；There is this times between two adjacent wire casings in each group
Wire casing in other groups of the integer part of several integral multiples；After cutting the first knife, blank is made to move slice thickness along Z-direction
Distance cuts the second knife again, and so on, after cutting integer part and the sum of 1 knife of the integral multiple of the multiple, can cut one
Material (length that the length of blank is less than roller 1-2) all cuts to obtain the technological means of the slice of required thickness, so, it can be big
The earth reduces clout.
14, the technical program is evenly distributed on the cutting roller due to using the wire casing；Two neighboring line
The distance between slot is the technological means of 1mm, so, it can increase to the maximum extent on the basis of extending the service life of wire casing
The number around steel wire is aggravated, reduces the number of fluting to the maximum extent, reduces fluting cost to the maximum extent.
15, the technical program is in the method for changing slot steel wire around the home on roller due to using: when blank, when one group of card has
After the wire casing of steel wire is ground away by steel wire, steel wire wire casing bad from two conducting wire rollers and three cutting rollers is unwound,
It is worn if it is the wire casing of conducting wire roller, then only replaces the conducting wire roller being worn, if it is the wire casing quilt of cutting roller
It grinds away, then wouldn't use replacement, again spirally be wrapped in steel wire on two conducting wire rollers and three cutting rollers, steel wire card
In the wire casing for not twining steel wire, between two sections of adjacent steel wires between be separated with the wire casing of identical quantity, continue blank, it is so past
It is multiple, until until without sufficient amount of good wire casing, at this point, again to the technological means cutting roller and being replaced, so,
The fluting number that roller can be greatly reduced, substantially reduces the cost of fluting.
16, the technical program is due to using the mode of steel wire winding as sequentially canoe or taking the skill of middle canoe
Art means, so, different canoes can be used according to the actual situation.
Detailed description of the invention
Five roller scroll saw machining centers of the invention and its operating method are made with reference to the accompanying drawings and detailed description
It is described in further detail.
Fig. 1 is the schematic view of the front view of five roller saw blade cutting machine steel wire winding arrangements in the prior art.
Fig. 2 is the left view structural representation of five roller saw blade cutting machine steel wire winding arrangements in the prior art.
Fig. 3 is the overlooking structure diagram of five roller saw blade cutting machine steel wire winding arrangements in the prior art.
Fig. 4 is the present invention looks up structural representation of five roller saw blade cutting machine steel wire winding arrangements in the prior art.
Fig. 5 is the schematic view of the front view of five roller scroll saw machining center steel wire winding arrangements of the invention.
Fig. 6 is the left view structural representation of five roller scroll saw machining center steel wire winding arrangements of the invention.
Fig. 7 is the overlooking structure diagram of five roller scroll saw machining center steel wire winding arrangements of the invention.
Fig. 8 is the present invention looks up structural representation of five roller scroll saw machining center steel wire winding arrangements of the invention.
Fig. 9 is the forward sight schematic perspective view of the first five roller scroll saw machining center of the invention.
Figure 10 is the rear view three-dimensional structure of the first five roller scroll saw machining center of the invention.
Figure 11 is the electric control structure schematic diagram of the first five roller scroll saw machining center of the invention.
Figure 12 is the forward sight schematic perspective view of second of five roller scroll saw machining centers of the invention.
Figure 13 is the rear view three-dimensional structure of second of five roller scroll saw machining centers of the invention.
Figure 14 is the electric control structure schematic diagram of second of machining center scroll saw machining center of the invention.
Figure 15 is the left view structural representation of five roller scroll saw machining center steel wires of the invention sequentially canoe.
Figure 16 is the left view structural representation that five roller scroll saw machining center steel wires of the invention take middle canoe.
The reference numerals are as follows.
0~steel wire；
1~five roller cutting mechanism；
1-1~conducting wire roller；
1-2~cutting roller；
1-3~roller servo motor；
2~bis- guide wheel steel wire jacks；
2-1~left steel wire jack；
2-1-1~left folding and unfolding spool；
2-1-2~left alignment sensor；
2-1-3~left guide roller；
2-1-4~left tension regulator；
2-1-5~left retractable cable servo motor；
2-1-6~left retractable cable telescoping mechanism；
2-1-7~left side is stretched servo motor；
2-1-8~left tension adjustment servo motor；
2-2~right steel wire jack；
2-2-1~right folding and unfolding spool；
2-2-2~right alignment sensor；
2-2-3~right guide roller；
2-2-4~right tension regulator；
2-2-5~right retractable cable servo motor；
2-2-6~right retractable cable telescoping mechanism；
2-2-7~right side is stretched servo motor；
2-2-8~right tension adjustment servo motor；
2-3~bis- guide wheels steel wire folding and unfolding servo motor；
3~workbench；
3-1~Y-direction linear reciprocating motion mechanism；
3-1-1~Y-direction servo motor；
3-2~Z-direction linear reciprocating motion mechanism；
3-2-1~Z-direction servo motor；
3-3~table top；
3-4~datum plate；
3-5~flitch；
4~PLC controller；
5~six guide wheel steel wire jacks；
5-1~upper steel wire jack；
5-1-1~upper folding and unfolding spool；
5-1-2~upper alignment sensor；
5-1-3~upper rear guide roller；
5-1-4~upper middle guide roller；
5-1-5~upper tension regulator；
5-1-6~guide roller of going forward；
5-1-7~upper retractable cable servo motor；
5-1-8~upper retractable cable telescoping mechanism；
5-1-9~above stretch servo motor；
5-1-10~upper tension adjustment servo motor；
5-1-11~upper tension regulator limited post；
5-2~lower steel wire jack；
5-2-1~lower folding and unfolding spool；
5-2-2~lower alignment sensor；
5-2-3~lower rear guide roller；
5-2-4~lower middle guide roller；
5-2-5~lower tension regulator；
5-2-6~lower preceding guide roller；
5-2-7~lower retractable cable servo motor；
5-2-8~lower retractable cable telescoping mechanism；
5-2-9~lower flexible servo motor；
5-2-10~lower tension adjustment servo motor；
5-2-11~lower tension regulator limited post；
The guide wheel steel wire folding and unfolding servo motor of 5-3~six；
6~wallboard；
6-1~roller support frame；
6-2~splicing partition.
Specific embodiment
As shown in Fig. 5 to Figure 14, present embodiments provide for a kind of five roller scroll saw machining centers, including the cutting of five rollers
Mechanism 1 and workbench 3, the five rollers cutting mechanism 1 and roller servo motor 1-3 are drivingly connected, and the setting of workbench 3 exists
The cutting region of the five rollers cutting mechanism 1, the five rollers cutting mechanism 1 include that two conducting wire roller 1-1 and three cut
Roller 1-2, two conducting wire roller 1-1 and three cutting roller 1-2 are cut around steel wire 0 is equipped with, alternatively, five roller
Cutting mechanism 1 includes cutting described in three conducting wire roller 1-1 and two cutting rollers 1-2, three conducting wire roller 1-1 and two
It cuts roller 1-2 and is moved back and forth along the X direction around steel wire 0, the steel wire 0 is equipped with, the steel wire 0 is in two conducting wire roller 1-
In close around state on 1, the steel wire 0 is on three cutting roller 1-2 and two conducting wire roller 1-1 in thin around shape
State, alternatively, the steel wire 0 on three conducting wire roller 1-1 in close around state, the steel wire 0 is in two cutting sieve
It draws in dredging around state on 1-2 and three conducting wire roller 1-1, the workbench 3 includes Y-direction linear reciprocating motion mechanism 3-1
With Z-direction linear reciprocating motion mechanism 3-2；The kinetoplast of Y-direction linear reciprocating motion mechanism 3-1 and the Z-direction reciprocating linear are transported
The body of determining of motivation structure 3-2 is fixedly connected, and the kinetoplast of Z-direction linear reciprocating motion mechanism 3-2 is fixedly connected with table top 3-3, institute
State X to, Y-direction, Z-direction be mutually perpendicular to, Y-direction linear reciprocating motion mechanism 3-1 and Y-direction servo motor 3-1-1 are drivingly connected, institute
ShuZXiang linear reciprocating motion mechanism 3-2 and Z-direction servo motor 3-2-1 is drivingly connected；The control of the Z-direction servo motor 3-2-1
Signal input part is electrically connected with the control signal output of PLC controller 4, and the control signal of the Y-direction servo motor 3-1-1 is defeated
Enter end to be electrically connected with the control signal output of the PLC controller 4, the control signal input of the roller servo motor 1-3
End is electrically connected with the control signal output of the PLC controller 4.
As the various improvement of present embodiment, details are as follows.
As shown in Fig. 5 to Fig. 8, the distance between two neighboring wire casing of the conducting wire roller 1-1 is 0.15mm~5mm.Phase
Ying Di,
The distance between two neighboring wire casing of the cutting roller 1-2 is 0.15mm~5mm.
The distance between two neighboring wire casing of the conducting wire roller 1-1 is 1mm or 2mm or 3mm or 5mm.Correspondingly,
The distance between two neighboring wire casing of the cutting roller 1-2 is 1mm or 2mm or 3mm or 5mm.
It is a circle that the steel wire 0 on three cutting roller 1-2 and two conducting wire roller 1-1, which encloses number, around the home.
The one circle steel wire 0 around the home the front of three cutting roller 1-2 and two conducting wire roller 1-1 or in
Portion or rear portion.
Alternatively,
It is two circles that the steel wire 0 on three cutting roller 1-2 and two conducting wire roller 1-1, which encloses number, around the home.
The two circle steel wires 0 are separately positioned on the front of three cutting the roller 1-2 and two conducting wire roller 1-1
The rear portion and.
The distance between two described steel wires 0 of circle are equal to three cutting roller 1-2's and two conducting wire roller 1-1
Effective length.Alternatively,
It is multi-turn that the steel wire 0 on three cutting roller 1-2 and two conducting wire roller 1-1, which encloses number, around the home.
The distance between two adjacent rings steel wire is equal.
There are five the roller servo motor 1-3.
Five roller servo motor 1-3 respectively with described two conducting wire roller 1-1 and three cutting sieve
1-2 is drawn to be drivingly connected.
As shown in Fig. 9 to Figure 10, the five rollers scroll saw machining center is divided into five roller scroll saw machining center of lower table.
As shown in Figure 12 to Figure 13, the five rollers scroll saw machining center is divided into the processing of five roller scroll saw of upper table
The heart.
It is of course also possible to be, the five rollers scroll saw machining center is divided into five roller scroll saw machining center of lower table.
As shown in Fig. 9 to Figure 10, the workbench 3 of five roller scroll saw machining center of lower table is located at five roller
The lower section of cutting mechanism 1.
As shown in Figure 12 to Figure 13, the workbench 3 of five roller scroll saw machining center of upper table is located at five sieve
Draw the top of cutting mechanism 1.
The five rollers cutting mechanism 1 is connect with wallboard 6 and roller support frame 6-1.
The wallboard 6 and the roller support frame 6-1 cast solid part.
The roller support frame 6-1 has splicing partition (6-2).
The splicing partition (6-2) be located at two conducting wire rollers (1-1) and three cutting rollers (1-2) it
Between.
The splicing partition (6-2) is configured with pulp-collecting box (not drawing in figure).
There are two workbench 3 for the five roller scroll saw machining center of upper lower table.
Two workbench 3 are distributed in above and below the five rollers cutting mechanism 1.
As shown in Fig. 9 to Figure 14, the workbench 3 further includes table top 3-3, datum plate 3-4, flitch 3-5.
The table top 3-3 is elongated plates.
Center below the table top 3-3 is fixedly connected with the kinetoplast of Z-direction linear reciprocating motion mechanism 3-2.
There are two the datum plate 3-4.
Two datum plate 3-4 are separately fixed at the both ends above the table top 3-3.
There are two the flitch 3-5.
The shape of two flitch 3-5 is square.
Two flitch 3-5 respectively with two datum plate 3-4 are removable is fixedly connected.
As shown in Fig. 9 to Figure 14, the five rollers scroll saw machining center be divided into double five roller scroll saw machining centers of guide wheel and
Six guide wheels, five roller scroll saw machining center.
As shown in Figures 9 to 11,
The five roller scroll saw machining center of double guide wheels is configured with double guide wheel steel wire jacks 2.
Double guide wheel steel wire jacks 2 include left steel wire jack 2-1 and right steel wire jack 2-2.
The left side of the five rollers cutting mechanism 1 is arranged in the left steel wire jack 2-1.
The right side of the five rollers cutting mechanism 1 is arranged in the right steel wire jack 2-2.
The left end of the steel wire 0 is connect with the left steel wire jack 2-1.
The right end of the steel wire 0 is connect with the right steel wire jack 2-2.
The left steel wire jack 2-1 and left retractable cable servo motor 2-1-5 is drivingly connected.
The control signal of the control signal input and the PLC controller 4 of the left retractable cable servo motor 2-1-5 is defeated
Outlet electrical connection.
The right steel wire jack 2-2 and right retractable cable servo motor 2-2-5 is drivingly connected.
The control signal of the control signal input and the PLC controller 4 of the right retractable cable servo motor 2-2-5 is defeated
Outlet electrical connection.
The left steel wire jack 2-1 includes left folding and unfolding spool 2-1-1, left alignment sensor 2-1-2, left guide roller 2-
1-3, left tension regulator 2-1-4, left retractable cable telescoping mechanism 2-1-6.
The signal output end of the left alignment sensor 2-1-2 is electrically connected with the signal input part of the PLC controller 4.
The left folding and unfolding spool 2-1-1 passes through the left retractable cable servo motor 2-1-5 and the left retractable cable telescopic machine
Structure 2-1-6 connection.
The left retractable cable telescoping mechanism 2-1-6 and left flexible servo motor 2-1-7 are drivingly connected.
The control signal input of the left flexible servo motor 2-1-7 and the control signal of the PLC controller 4 export
End electrical connection.
The left tension regulator 2-1-4 is oscillating rod.
The rotation axis of the left guide roller 2-1-3 is vertical with one end of the left tension regulator 2-1-4 to be rotatablely connected.
The other end of the left tension regulator 2-1-4 is vertical with the drive shaft of left tension adjustment servo motor 2-1-8 solid
Fixed connection.
The left tension adjustment servo motor 2-1-8 is permanent magnet synchronous servo motor.
The signal output end of the left tension adjustment servo motor 2-1-8 and the signal input part electricity of the PLC controller 4
Connection.
The control signal input of the left tension adjustment servo motor 2-1-8 and the control signal of the PLC controller 4
Output end electrical connection.
The left guide roller 2-1-3 is located at the top of the left folding and unfolding spool 2-1-1.
The rear wire inlet-outlet of the left guide roller 2-1-3 is opposite with the wire inlet-outlet of the left folding and unfolding spool 2-1-1.
The left alignment sensor 2-1-2 is between the left guide roller 2-1-3 and the left folding and unfolding spool 2-1-1.
The preceding wire inlet-outlet, described of the rear wire inlet-outlet of the left guide roller 2-1-3, the left alignment sensor 2-1-2
The rear wire inlet-outlet of left alignment sensor 2-1-2, the left folding and unfolding spool 2-1-1 wire inlet-outlet be located on the same line.
The preceding wire inlet-outlet of the left guide roller 2-1-3 is opposite with the left wire inlet-outlet of the five rollers cutting mechanism 1.
The right steel wire jack 2-2 includes right folding and unfolding spool 2-2-1, right alignment sensor 2-2-2, right guide roller 2-
2-3, right tension regulator 2-2-4, right retractable cable telescoping mechanism 2-2-6.
The signal output end of the right alignment sensor 2-2-2 is electrically connected with the signal input part of the PLC controller 4.
The right folding and unfolding spool 2-2-1 passes through the right retractable cable servo motor 2-2-5 and the right retractable cable telescopic machine
Structure 2-2-6 connection.
The right retractable cable telescoping mechanism 2-2-6 and right flexible servo motor 2-2-7 are drivingly connected.
The control signal input of the right flexible servo motor 2-2-7 and the control signal of the PLC controller 4 export
End electrical connection.
The right tension regulator 2-2-4 is oscillating rod.
The rotation axis of the right guide roller 2-2-3 is vertical with one end of the right tension regulator 2-2-4 to be rotatablely connected.
The other end of the right tension regulator 2-2-4 is vertical with the drive shaft of right tension adjustment servo motor 2-2-8 solid
Fixed connection.
The right tension adjustment servo motor 2-2-8 is permanent magnet synchronous servo motor.
The signal output end of the right tension adjustment servo motor 2-2-8 and the signal input part electricity of the PLC controller 4
Connection.
The control signal input of the right tension adjustment servo motor 2-2-8 and the control signal of the PLC controller 4
Output end electrical connection.
The right guide roller 2-2-3 is located at the top of the right folding and unfolding spool 2-2-1.
The rear wire inlet-outlet of the right guide roller 2-2-3 is opposite with the wire inlet-outlet of the right folding and unfolding spool 2-2-1.
The right alignment sensor 2-2-2 is between the right guide roller 2-2-3 and the right folding and unfolding spool 2-2-1.
The preceding wire inlet-outlet, described of the rear wire inlet-outlet of the right guide roller 2-2-3, the right alignment sensor 2-2-2
The rear wire inlet-outlet of right alignment sensor 2-2-2, the right folding and unfolding spool 2-2-1 wire inlet-outlet be located on the same line.
The preceding wire inlet-outlet of the right guide roller 2-2-3 is opposite with the right wire inlet-outlet of the five rollers cutting mechanism 1.
As shown in Figure 12 to Figure 14,
Six guide wheels, the five roller scroll saw machining center is configured with six guide wheel steel wire jacks 5.
The six guide wheels steel wire jack 5 includes upper steel wire jack 5-1 and lower steel wire jack 5-2.
The back upper place of five rollers cutting mechanism, 1 side is arranged in the upper steel wire jack 5-1.
The back lower place of five rollers cutting mechanism, 1 side is arranged in the lower steel wire jack 5-2.
The lower end of the steel wire 0 is connect with the upper steel wire jack 5-1.
The upper end of the steel wire 0 is connect with the lower steel wire jack 5-2.
The upper steel wire jack 5-1 and upper retractable cable servo motor 5-1-7 is drivingly connected.
The control signal of the control signal input and the PLC controller 4 of the upper retractable cable servo motor 5-1-7 is defeated
Outlet electrical connection.
The lower steel wire jack 5-2 and lower retractable cable servo motor 5-2-7 is drivingly connected.
The control signal of the control signal input and the PLC controller 4 of the lower retractable cable servo motor 5-2-7 is defeated
Outlet electrical connection.
The upper steel wire jack 5-1 includes upper folding and unfolding spool 5-1-1, upper alignment sensor 5-1-2, upper rear guide roller
5-1-3, upper middle guide roller 5-1-4, upper tension regulator 5-1-5, the guide roller 5-1-6 that goes forward, upper retractable cable telescoping mechanism 5-1-
8。
The signal output end of the upper alignment sensor 5-1-2 is electrically connected with the signal input part of the PLC controller 4.
The upper folding and unfolding spool 5-1-1 passes through the upper retractable cable servo motor 5-1-7 and the upper retractable cable telescopic machine
Structure 5-1-8 connection.
The upper retractable cable telescoping mechanism 5-1-8 and upper flexible servo motor 5-1-9 are drivingly connected.
The control signal input of the upper flexible servo motor 5-1-9 and the control signal of the PLC controller 4 export
End electrical connection.
The upper tension regulator 5-1-5 is oscillating rod.
The rotation axis of the upper middle guide roller 5-1-4 is vertical with one end of the upper tension regulator 5-1-5 to be rotatablely connected.
The other end of the upper tension regulator 5-1-5 is vertical with the drive shaft of upper tension adjustment servo motor 5-1-10 solid
Fixed connection.
The upper tension adjustment servo motor 5-1-10 is permanent magnet synchronous servo motor.
The signal output end of the upper tension adjustment servo motor 5-1-10 and the signal input part of the PLC controller 4
Electrical connection.
The control of the control signal input and the PLC controller 4 of the upper tension adjustment servo motor 5-1-10 is believed
The electrical connection of number output end.
The upper rear guide roller 5-1-3 is located at the front upper place of the upper folding and unfolding spool 5-1-1.
The rear wire inlet-outlet of the upper rear guide roller 5-1-3 is opposite with the wire inlet-outlet of the upper folding and unfolding spool 5-1-1.
The upper alignment sensor 5-1-2 be located at it is described it is upper after the guide roller 5-1-3 and upper folding and unfolding spool 5-1-1 it
Between.
The upper middle guide roller 5-1-4 is located at the back upper place of the upper rear guide roller 5-1-3.
The rear wire inlet-outlet of the upper middle guide roller 5-1-4 is opposite with the preceding wire inlet-outlet of the upper rear guide roller 5-1-3.
The upper tension regulator 5-1-5 is located at the top of the upper middle guide roller 5-1-4.
The two sides of the upper tension regulator 5-1-5 are respectively arranged with tension regulator limited post 5-1-11.
The guide roller 5-1-6 that goes forward is located at the front of the upper middle guide roller 5-1-4.
The rear wire inlet-outlet of the guide roller 5-1-6 that goes forward is opposite with the preceding wire inlet-outlet of the upper middle guide roller 5-1-4.
The preceding wire inlet-outlet of the guide roller 5-1-6 that goes forward is opposite with the lower wire inlet-outlet of the five rollers cutting mechanism 1.
The lower steel wire jack 5-2 includes lower folding and unfolding spool 5-2-1, lower alignment sensor 5-2-2, lower rear guide roller
5-2-3, lower middle guide roller 5-2-4, lower tension regulator 5-2-5, lower preceding guide roller 5-2-6, lower retractable cable telescoping mechanism 5-2-
8。
The signal output end of the lower alignment sensor 5-2-2 is electrically connected with the signal input part of the PLC controller 4.
The lower folding and unfolding spool 5-2-1 passes through the lower retractable cable servo motor 5-2-7 and the lower retractable cable telescopic machine
Structure 5-2-8 connection.
The lower retractable cable telescoping mechanism 5-2-8 and lower flexible servo motor 5-2-9 are drivingly connected.
The control signal input of the lower flexible servo motor 5-2-9 and the control signal of the PLC controller 4 export
End electrical connection.
The lower tension regulator 5-2-5 is oscillating rod.
The rotation axis of the lower middle guide roller 5-2-4 is vertical with one end of the lower tension regulator 5-2-5 to be rotatablely connected.
The other end of the lower tension regulator 5-2-5 is vertical with the drive shaft of lower tension adjustment servo motor 5-2-10 solid
Fixed connection.
The lower tension adjustment servo motor 5-2-10 is permanent magnet synchronous servo motor.
The signal output end of the lower tension adjustment servo motor 5-2-10 and the signal input part of the PLC controller 4
Electrical connection.
The control of the control signal input and the PLC controller 4 of the lower tension adjustment servo motor 5-2-10 is believed
The electrical connection of number output end.
The lower rear guide roller 5-2-3 is located at the front upper place of the lower folding and unfolding spool 5-2-1.
The rear wire inlet-outlet of the lower rear guide roller 5-2-3 is opposite with the wire inlet-outlet of the lower folding and unfolding spool 5-2-1.
The lower alignment sensor 5-2-2 be located at it is described it is lower after the guide roller 5-2-3 and lower folding and unfolding spool 5-2-1 it
Between.
The lower middle guide roller 5-2-4 is located at the back upper place of the lower rear guide roller 5-2-3.
The rear wire inlet-outlet of the lower middle guide roller 5-2-4 is opposite with the preceding wire inlet-outlet of the lower rear guide roller 5-2-3.
The lower tension regulator 5-2-5 is located at the top of the lower middle guide roller 5-2-4.
The two sides of the lower tension regulator 5-2-5 are respectively arranged with lower tension regulator limited post 5-2-11.
The lower preceding guide roller 5-2-6 is located at the front of the lower middle guide roller 5-2-4.
The rear wire inlet-outlet of the lower preceding guide roller 5-2-6 is opposite with the preceding wire inlet-outlet of the lower middle guide roller 5-2-4.
The preceding wire inlet-outlet of the lower preceding guide roller 5-2-6 is opposite with the upper wire inlet-outlet of the five rollers cutting mechanism 1.
As shown in Fig. 5 to Figure 14,
A kind of operating method of five rollers scroll saw machining center, including be changed without roller single line saw any thickness plane and cut
The cutting operation method of piece, is changed without roller at the cutting operation method for being changed without roller single line saw any thickness curved face type slice
The cutting operation method of two scroll saw any thickness planes slice is changed without cutting for two scroll saw any thickness curved face type of roller slice
It cuts operating method, the cutting operation method for being changed without roller multi-wire saw any thickness plane slice, be changed without roller multi-wire saw
Any thickness curved face type slice cutting operation method, the cutting operation method of square column, on roller around the home the method for steel wire,
Any method or a variety of method of the slot around the home in the method for steel wire are changed on roller.
Be changed without roller single line saw any thickness plane slice cutting operation method be first cutting roller 1-2 on around
A circle steel wire (referring specifically to the subsequent method of steel wire around the home on roller) is set, then blank is fixed on to the flitch of workbench 3
3-5, the length direction of blank are parallel to Z-direction, and the flitch 3-5 of workbench 3 is moved along Z-direction, make one end of blank and a circle steel
Line is opposite, and the flitch 3-5 of workbench 3 stops Z-direction movement, and then, the flitch 3-5 of workbench 3 moves close to steel wire 0 along Y-direction,
Meanwhile it cutting roller 1-2 rotation and steel wire 0 is driven, to cutting movement is made, the material head of blank to be cut off, the flitch of workbench 3 along X
3-5 moves away from steel wire 0 along Y-direction, and blank is made to exit steel wire 0, and the flitch 3-5 of workbench 3 stops Y-direction movement, later, work
The flitch 3-5 of platform 3 moves a distance along Z-direction, this section of distance is equal to the thickness of slice, makes one end of blank and a circle steel wire
Relatively, the flitch 3-5 of workbench 3 stops Z-direction movement, and then, the flitch 3-5 of workbench 3 moves close to steel wire 0 along Y-direction, together
When, cutting roller 1-2 rotation drives steel wire 0 along X to cutting movement is made, and blank is cut into plane slice, and so on.
Be changed without roller single line saw any thickness curved face type slice cutting operation method be first cutting roller 1-2 on around
A circle steel wire (referring specifically to the subsequent method of steel wire around the home on roller) is set, then blank is fixed on to the flitch of workbench 3
3-5, the length direction of blank are parallel to Z-direction, and the flitch 3-5 of workbench 3 is moved along Z-direction, make one end of blank and a circle steel
Line is opposite, and the flitch 3-5 of workbench 3 continues on the movement of Z-direction speed change and moves close to steel wire 0 also along Y-direction, meanwhile, it cuts
Cutting roller 1-2 rotation drives steel wire 0 along X to cutting movement is made, by the excision in curved surface of the material head of blank, the flitch of workbench 3
3-5 moves away from steel wire 0 along Y-direction and moves along Z-direction speed change, and blank is made to exit steel wire 0, and the flitch 3-5 of workbench 3 stops
Only Y-direction is mobile and moves a distance along Z-direction, this section of distance is equal to the thickness of slice, makes one end of blank and a circle steel
Line is opposite, and the flitch 3-5 of workbench 3 continues on the movement of Z-direction speed change and moves close to steel wire 0 along Y-direction, meanwhile, cutting
Roller 1-2 rotation drives steel wire 0 to make cutting movement, blank is cut into curved face type slice, and so on.
Be changed without two scroll saw any thickness plane of roller slice cutting operation method be first cutting roller 1-2 on around
Two circle steel wires (referring specifically to the subsequent method of steel wire around the home on roller) is set, then blank is fixed on to the flitch of workbench 3
3-5, the length direction of blank are parallel to Z-direction, and the flitch 3-5 of workbench 3 is moved along Z-direction, make one end of blank and a circle steel
Line is opposite, keeps the middle part of blank opposite with another circle steel wire, and the flitch 3-5 of workbench 3 stops Z-direction movement, then, workbench 3
Flitch 3-5 move close to steel wire 0 along Y-direction, meanwhile, cutting roller 1-2 rotation drives steel wire 0 along X to making cutting movement,
The material head of blank is cut off, meanwhile, blank is divided into two sections, the flitch 3-5 of workbench 3 moves away from steel wire 0 along Y-direction, makes
Blank exits steel wire 0, and the flitch 3-5 of workbench 3 stops Y-direction movement, and later, the flitch 3-5 of workbench 3 moves one along Z-direction
Section distance, this section of distance are equal to the thickness of slice, keep one end of one section of blank opposite with a circle steel wire, make the one of another section of blank
End is opposite with another circle steel wire, and the flitch 3-5 of workbench 3 stops movement, and then, the flitch 3-5 of workbench 3 is moved along Y-direction
Close to steel wire 0, meanwhile, cutting roller 1-2 rotation drives steel wire 0, to cutting movement is made, one end of two sections of blanks to be distinguished along X
Plane slice is cut out, and so on.
Be changed without two scroll saw any thickness curved face type of roller slice cutting operation method be first cutting roller 1-2 on around
Two circle steel wires (referring specifically to the subsequent method of steel wire around the home on roller) is set, then blank is fixed on to the flitch of workbench 3
3-5, the length direction of blank are parallel to Z-direction, and the flitch 3-5 of workbench 3 is moved along Z-direction, make one end of blank and a circle steel
Line is opposite, keeps the middle part of blank opposite with another circle steel wire, and the flitch 3-5 of workbench 3 continues on the movement of Z-direction speed change and edge
Y-direction move close to steel wire 0, meanwhile, cutting roller 1-2 rotation drive steel wire 0 along X to cutting movement is made, by the material of blank
Excision in curved surface, meanwhile, blank is cut into two sections in curved surfacely, the flitch 3-5 of workbench 3 moves away from steel wire 0 along Y-direction
And it is moved along Z-direction speed change, blank is made to exit steel wire 0, the flitch 3-5 of workbench 3 stops Y-direction movement, later, workbench 3
Flitch 3-5 move a distance along Z-direction, this section of distance is equal to the thickness of slice, makes one end of one section of blank and a circle steel
Line is opposite, keeps one end of another section of blank opposite with another circle steel wire, and it is mobile that the flitch 3-5 of workbench 3 continues on Z-direction speed change
And steel wire 0 is moved close to along Y-direction, meanwhile, cutting roller 1-2 rotation drives steel wire 0 to make cutting movement, by two sections of blanks
One end cuts out curved face type slice respectively, and so on.
It is first equal on cutting roller 1-2 for being changed without the cutting operation method of roller multi-wire saw any thickness plane slice
Multi-turn steel wire (referring specifically to the subsequent method of steel wire around the home on roller) around the home evenly, then blank is fixed on workbench 3
Flitch 3-5, the length direction of blank is parallel to Z-direction, and the flitch 3-5 of workbench 3 is moved along Z-direction, make one end of blank with
First lap steel wire is opposite, keeps the rear portion of blank opposite with last lap steel wire, and the flitch 3-5 of workbench 3 stops Z-direction movement, so
Afterwards, the flitch 3-5 of workbench 3 moves close to steel wire 0 along Y-direction, meanwhile, cutting roller 1-2 rotation drive steel wire 0 along X to
Make cutting movement, the material head of blank is cut off, meanwhile, blank is divided into multistage, the flitch 3-5 of workbench 3 is moved far along Y-direction
From steel wire 0, blank is made to exit steel wire 0, it is mobile that the flitch 3-5 of workbench 3 stops Y-direction, later, the flitch 3-5 of workbench 3 along
Z-direction moves a distance, this section of distance is equal to the thickness of slice, keeps one end of first segment blank opposite with first lap steel wire, make
One end of final stage blank is opposite with last lap steel wire, and the flitch 3-5 of workbench 3 stops Z-direction movement, then, workbench 3
Flitch 3-5 move close to steel wire 0 along Y-direction, meanwhile, cutting roller 1-2 rotation drives steel wire 0 along X to making cutting movement,
One end of multistage blank is cut out into plane slice respectively, and so on.
Be changed without roller multi-wire saw any thickness curved face type slice cutting operation method be first cutting roller 1-2 on around
A circle steel wire (referring specifically to the subsequent method of steel wire around the home on roller) is set, then blank is fixed on to the flitch of workbench 3
3-5, the length direction of blank are parallel to Z-direction, and the flitch 3-5 of workbench 3 is moved along Z-direction, make one end and the first lap of blank
Steel wire is opposite, keeps the rear portion of blank opposite with last lap steel wire, and it is mobile simultaneously that the flitch 3-5 of workbench 3 continues on Z-direction speed change
And steel wire 0 is moved close to along Y-direction, meanwhile, cutting roller 1-2 rotation drives steel wire 0 along X to cutting movement is made, by blank
Material head excision in curved surface, meanwhile, blank is cut into multistage in curved surfacely, the flitch 3-5 of workbench 3 is moved away from along Y-direction
It steel wire 0 and being moved along Z-direction speed change, blank is made to exit steel wire 0, it is mobile that the flitch 3-5 of workbench 3 stops Y-direction, later, work
The flitch 3-5 for making platform 3 moves a distance along Z-direction, this section of distance is equal to the thickness of slice, make one end of first segment blank with
First lap steel wire is opposite, keeps one end of final stage blank opposite with last lap steel wire, and the flitch 3-5 of workbench 3 continues edge
Z-direction speed change it is mobile and move close to steel wire 0 along Y-direction, meanwhile, cutting roller 1-2 rotation drives steel wire 0 to make cutting fortune
It is dynamic, one end of multistage blank is cut out into curved face type slice respectively, and so on.
The cutting operation method of the square column is steel wire 0 around the home, and the distance between adjacent two sections of steel wires is made to be equal to square column
Side length, blank is fixed on rectangular flitch, then flitch is fixed on datum plate 3-4, blank is cut, then,
Blanking plate is unloaded, flitch is rotated 90 degree, then flitch is fixed on datum plate 3-4, then is cut to blank.
The method of steel wire is the first spiral shape on two conducting wire roller 1-1 and three cutting roller 1-2 around the home on roller
One circle steel wire 0 of ground winding, then at least one circle steel wire 0 is spirally wound on two conducting wire roller 1-1, and so on.Alternatively,
At least one circle steel wire 0 is first spirally wound on two conducting wire roller 1-1, then is cut in two conducting wire roller 1-1 and three
A circle steel wire 0 is spirally wound on roller 1-2, and so on.
On three cutting roller 1-2 between two adjacent rings steel wire between be separated with the wire casing of identical quantity.
Steel wire 0 starts from cutting the wire casing winding of one end first of roller 1-2, stops at close to the another of cutting roller 1-2
One end.
Stop winding place to there are the wire casings of multiple redundancies the other end of cutting roller 1-2 from steel wire 0.
The wire casing quantity of redundancy is equal to the wire casing quantity between two sections of adjacent steel wires.
When the integral multiple of distance between the thickness of slice is adjacent wire casing, wire casing is divided into the integer group.
There is the wire casing in the integer and difference other groups of 1 in each group between two adjacent wire casings.
It all can cut a blank to obtain the slice of required thickness after cutting the first knife.
When the integral multiple of distance between the thickness of slice is not adjacent wire casing,
Wire casing is divided into the integer part and the sum of 1 group of the multiple.
There is the wire casing in other groups of the integer part of the multiple in each group between two adjacent wire casings.
After cutting the first knife, the distance for making blank move slice thickness along Z-direction cuts the second knife again can be by a blank
All cut to obtain the slice of required thickness.
Alternatively,
Wire casing is divided into the integer part and the sum of 1 group of the integral multiple of the multiple.
There is the line in other groups of the integer part of the integral multiple of the multiple in each group between two adjacent wire casings
Slot.
After cutting the first knife, the distance for making blank move slice thickness along Z-direction cuts the second knife again, and so on, cuts
After the integer part of the integral multiple of the multiple and the sum of 1 knife, it all can cut a blank to obtain the slice of required thickness.
The wire casing is evenly distributed on the cutting roller 1-2.
The distance between two neighboring wire casing is 1mm.
It is in the method for changing slot steel wire around the home on roller: when blank, when one group of card has the wire casing of steel wire 0 to be ground away by steel wire 0
Afterwards, the wire casing bad from two conducting wire roller 1-1 and three cutting roller 1-2 of steel wire 0 is unwound, if it is conducting wire roller
The wire casing of 1-1 is worn, then only replaces the conducting wire roller 1-1 being worn, and is worn if it is the wire casing of cutting roller 1-2,
Wouldn't then replacement be used, steel wire 0 is spirally wrapped on two conducting wire roller 1-1 and three cutting roller 1-2 again, steel wire
0 is stuck in the wire casing for not twining steel wire 0, between two sections of adjacent steel wires between be separated with the wire casing of identical quantity, continue blank, such as
This is reciprocal, until until without sufficient amount of good wire casing, at this point, replacing again to cutting roller 1-2.
As shown in figure 15, the mode of steel wire winding is sequentially canoe.
It is of course also possible to be, the mode of steel wire winding is to take middle canoe.
Claims (10)
1. a kind of five roller scroll saw machining centers, including five roller cutting mechanisms (1) and workbench (3), the five rollers cutting
Mechanism (1) and roller servo motor (1-3) are drivingly connected, and the workbench (3) is arranged in the five rollers cutting mechanism (1)
Cutting region, the five rollers cutting mechanism (1) include two conducting wire rollers (1-1) and three cutting rollers (1-2), two institutes
Conducting wire roller (1-1) and three cutting rollers (1-2) are stated around steel wire (0) is equipped with, alternatively, the five rollers cutting mechanism
(1) include three conducting wire rollers (1-1) and two cutting rollers (1-2), cut described in three conducting wire rollers (1-1) and two
Roller (1-2) is cut around being equipped with steel wire (0), the steel wire (0) moves back and forth along the X direction, it is characterised in that: the steel wire (0)
In close around state on two conducting wire rollers (1-1), the steel wire (0) is in three cutting rollers (1-2) and two
In dredging around state on the conducting wire roller (1-1), alternatively, the steel wire (0) on three conducting wire rollers (1-1) in it is close around
State, the steel wire (0) is on two cutting rollers (1-2) and three conducting wire rollers (1-1) in thin around state, institute
Stating workbench (3) includes Y-direction linear reciprocating motion mechanism (3-1) and Z-direction linear reciprocating motion mechanism (3-2)；The Y-direction is reciprocal
The kinetoplast of straight-line motion mechanism (3-1) is fixedly connected with the body of determining of Z-direction linear reciprocating motion mechanism (3-2), and the Z-direction is past
The kinetoplast of linear motion mechanism (3-2) is fixedly connected with table top (3-3), the X to, Y-direction, Z-direction be mutually perpendicular to, the Y-direction
Linear reciprocating motion mechanism (3-1) and Y-direction servo motor (3-1-1) are drivingly connected, Z-direction linear reciprocating motion mechanism (3-
2) it is drivingly connected with Z-direction servo motor (3-2-1)；The control signal input and PLC of the Z-direction servo motor (3-2-1) are controlled
The control signal output of device (4) processed is electrically connected, the control signal input of the Y-direction servo motor (3-1-1) and the PLC
The control signal output of controller (4) is electrically connected, the control signal input of the roller servo motor (1-3) with it is described
The control signal output of PLC controller (4) is electrically connected.
2. five rollers scroll saw machining center according to claim 1, it is characterised in that:
The five rollers scroll saw machining center is divided into five roller scroll saw machining center of lower table, five roller scroll saw of upper table adds
Work center, five roller scroll saw machining center of upper lower table；
The workbench (3) of five roller scroll saw machining center of lower table is located at the lower section of the five rollers cutting mechanism (1)；
The workbench (3) of five roller scroll saw machining center of upper table is located at the top of the five rollers cutting mechanism (1)；
There are two workbench (3) for the five roller scroll saw machining center of upper lower table；
Two workbench (3) are distributed in above and below the five rollers cutting mechanism (1).
3. five rollers scroll saw machining center according to claim 2, it is characterised in that:
The workbench (3) further includes table top (3-3), datum plate (3-4), flitch (3-5)；
The table top (3-3) is elongated plates；
The center of the table top (3-3) below is fixedly connected with the kinetoplast of Z-direction linear reciprocating motion mechanism (3-2)；
There are two the datum plates (3-4)；
Two datum plates (3-4) are separately fixed at the both ends of the table top (3-3) above；
There are two the flitch (3-5)；
The shape of two flitch (3-5) is square；
Two flitch (3-5) respectively with two datum plates (3-4) are removable is fixedly connected.
4. five rollers scroll saw machining center according to claim 1, it is characterised in that:
The five rollers scroll saw machining center is divided into double five roller scroll saw machining centers of guide wheel and the processing of six guide wheels, five roller scroll saw
Center.
5. five rollers scroll saw machining center according to claim 4, it is characterised in that:
The five roller scroll saw machining center of double guide wheels is configured with double guide wheel steel wire jacks (2)；
Double guide wheel steel wire jacks (2) include left steel wire jack (2-1) and right steel wire jack (2-2)；
The left steel wire jack (2-1) is arranged in the left side of the five rollers cutting mechanism (1)；
The right steel wire jack (2-2) is arranged on the right side of the five rollers cutting mechanism (1)；
The left end of the steel wire (0) is connect with the left steel wire jack (2-1)；
The right end of the steel wire (0) is connect with the right steel wire jack (2-2)；
The left steel wire jack (2-1) and left retractable cable servo motor (2-1-5) are drivingly connected；
The control signal of the control signal input and the PLC controller (4) of the left retractable cable servo motor (2-1-5) is defeated
Outlet electrical connection；
The right steel wire jack (2-2) and right retractable cable servo motor (2-2-5) are drivingly connected；
The control signal of the control signal input and the PLC controller (4) of the right retractable cable servo motor (2-2-5) is defeated
Outlet electrical connection；
The left steel wire jack (2-1) includes left folding and unfolding spool (2-1-1), left alignment sensor (2-1-2), left guide roller
(2-1-3), left tension regulator (2-1-4), left retractable cable telescoping mechanism (2-1-6)；
The signal output end of the left alignment sensor (2-1-2) is electrically connected with the signal input part of the PLC controller (4)；
The left folding and unfolding spool (2-1-1) passes through the left retractable cable servo motor (2-1-5) and the left retractable cable telescopic machine
Structure (2-1-6) connection；
The left retractable cable telescoping mechanism (2-1-6) and left flexible servo motor (2-1-7) are drivingly connected；
The control signal input of left flexible servo motor (2-1-7) and the control signal of the PLC controller (4) export
End electrical connection；
The left tension regulator (2-1-4) is oscillating rod；
The rotation axis of the left guide roller (2-1-3) is vertical with one end of the left tension regulator (2-1-4) to be rotatablely connected；
The other end of the left tension regulator (2-1-4) is vertical with the drive shaft of left tension adjustment servo motor (2-1-8) solid
Fixed connection；
The left tension adjustment servo motor (2-1-8) is permanent magnet synchronous servo motor；
The signal output end of the left tension adjustment servo motor (2-1-8) and the signal input part electricity of the PLC controller (4)
Connection；
The control signal input of the left tension adjustment servo motor (2-1-8) and the control signal of the PLC controller (4)
Output end electrical connection；
The left guide roller (2-1-3) is located at the top of the left folding and unfolding spool (2-1-1)；
The rear wire inlet-outlet of the left guide roller (2-1-3) is opposite with the wire inlet-outlet of the left folding and unfolding spool (2-1-1)；
The left alignment sensor (2-1-2) be located at the left guide roller (2-1-3) and the left folding and unfolding spool (2-1-1) it
Between；
The rear wire inlet-outlet of the left guide roller (2-1-3), the left alignment sensor (2-1-2) preceding wire inlet-outlet, described
The rear wire inlet-outlet of left alignment sensor (2-1-2), the left folding and unfolding spool (2-1-1) wire inlet-outlet be located at same straight line
On；
The preceding wire inlet-outlet of the left guide roller (2-1-3) is opposite with the left wire inlet-outlet of the five rollers cutting mechanism (1)；
The right steel wire jack (2-2) includes right folding and unfolding spool (2-2-1), right alignment sensor (2-2-2), right guide roller
(2-2-3), right tension regulator (2-2-4), right retractable cable telescoping mechanism (2-2-6)；
The signal output end of the right alignment sensor (2-2-2) is electrically connected with the signal input part of the PLC controller (4)；
The right folding and unfolding spool (2-2-1) passes through the right retractable cable servo motor (2-2-5) and the right retractable cable telescopic machine
Structure (2-2-6) connection；
The right retractable cable telescoping mechanism (2-2-6) and right flexible servo motor (2-2-7) are drivingly connected；
The control signal input of right flexible servo motor (2-2-7) and the control signal of the PLC controller (4) export
End electrical connection；
The right tension regulator (2-2-4) is oscillating rod；
The rotation axis of the right guide roller (2-2-3) is vertical with one end of the right tension regulator (2-2-4) to be rotatablely connected；
The other end of the right tension regulator (2-2-4) is vertical with the drive shaft of right tension adjustment servo motor (2-2-8) solid
Fixed connection；
The right tension adjustment servo motor (2-2-8) is permanent magnet synchronous servo motor；
The signal output end of the right tension adjustment servo motor (2-2-8) and the signal input part electricity of the PLC controller (4)
Connection；
The control signal input of the right tension adjustment servo motor (2-2-8) and the control signal of the PLC controller (4)
Output end electrical connection；
The right guide roller (2-2-3) is located at the top of the right folding and unfolding spool (2-2-1)；
The rear wire inlet-outlet of the right guide roller (2-2-3) is opposite with the wire inlet-outlet of the right folding and unfolding spool (2-2-1)；
The right alignment sensor (2-2-2) be located at the right guide roller (2-2-3) and the right folding and unfolding spool (2-2-1) it
Between；
The rear wire inlet-outlet of the right guide roller (2-2-3), the right alignment sensor (2-2-2) preceding wire inlet-outlet, described
The rear wire inlet-outlet of right alignment sensor (2-2-2), the right folding and unfolding spool (2-2-1) wire inlet-outlet be located at same straight line
On；
The preceding wire inlet-outlet of the right guide roller (2-2-3) is opposite with the right wire inlet-outlet of the five rollers cutting mechanism (1)；
Six guide wheels, the five roller scroll saw machining center is configured with six guide wheel steel wire jacks (5)；
The six guide wheels steel wire jack (5) includes upper steel wire jack (5-1) and lower steel wire jack (5-2)；
Back upper place of upper steel wire jack (5-1) setting in five rollers cutting mechanism (1) side；
The back lower place of lower steel wire jack (5-2) setting in five rollers cutting mechanism (1) side；
The lower end of the steel wire (0) is connect with the upper steel wire jack (5-1)；
The upper end of the steel wire (0) is connect with the lower steel wire jack (5-2)；
The upper steel wire jack (5-1) and upper retractable cable servo motor (5-1-7) are drivingly connected；
The control signal of the control signal input and the PLC controller (4) of the upper retractable cable servo motor (5-1-7) is defeated
Outlet electrical connection；
The lower steel wire jack (5-2) and lower retractable cable servo motor (5-2-7) are drivingly connected；
The control signal of the control signal input and the PLC controller (4) of the lower retractable cable servo motor (5-2-7) is defeated
Outlet electrical connection；
The upper steel wire jack (5-1) includes upper folding and unfolding spool (5-1-1), upper alignment sensor (5-1-2), upper rear conducting wire
Wheel (5-1-3), upper middle guide roller (5-1-4), upper tension regulator (5-1-5), guide roller of going forward (5-1-6), upper retractable cable are stretched
Contracting mechanism (5-1-8)；
The signal output end of the upper alignment sensor (5-1-2) is electrically connected with the signal input part of the PLC controller (4)；
The upper folding and unfolding spool (5-1-1) passes through the upper retractable cable servo motor (5-1-7) and the upper retractable cable telescopic machine
Structure (5-1-8) connection；
The upper retractable cable telescoping mechanism (5-1-8) and upper flexible servo motor (5-1-9) are drivingly connected；
The control signal input of the upper flexible servo motor (5-1-9) and the control signal of the PLC controller (4) export
End electrical connection；
The upper tension regulator (5-1-5) is oscillating rod；
The rotation axis of the upper middle guide roller (5-1-4) is vertical with one end of the upper tension regulator (5-1-5) to be rotatablely connected；
The other end of the upper tension regulator (5-1-5) is vertical with the drive shaft of upper tension adjustment servo motor (5-1-10) solid
Fixed connection；
The upper tension adjustment servo motor (5-1-10) is permanent magnet synchronous servo motor；
The signal output end of the upper tension adjustment servo motor (5-1-10) and the signal input part of the PLC controller (4)
Electrical connection；
The control signal input of the upper tension adjustment servo motor (5-1-10) and the control of the PLC controller (4) are believed
The electrical connection of number output end；
The upper rear guide roller (5-1-3) is located at the front upper place of the upper folding and unfolding spool (5-1-1)；
The rear wire inlet-outlet of the upper rear guide roller (5-1-3) is opposite with the wire inlet-outlet of the upper folding and unfolding spool (5-1-1)；
The upper alignment sensor (5-1-2) be located at it is described it is upper after guide roller (5-1-3) and the upper folding and unfolding spool (5-1-1) it
Between；
The upper middle guide roller (5-1-4) is located at the back upper place of the upper rear guide roller (5-1-3)；
The rear wire inlet-outlet of the upper middle guide roller (5-1-4) is opposite with the upper rear preceding wire inlet-outlet of guide roller (5-1-3)；
The upper tension regulator (5-1-5) is located at the top of the upper middle guide roller (5-1-4)；
The two sides of the upper tension regulator (5-1-5) are respectively arranged with tension regulator limited post (5-1-11)；
The guide roller of going forward (5-1-6) is located at the front of the upper middle guide roller (5-1-4)；
The rear wire inlet-outlet of the guide roller of going forward (5-1-6) is opposite with the preceding wire inlet-outlet of the upper middle guide roller (5-1-4)；
The preceding wire inlet-outlet of the guide roller of going forward (5-1-6) is opposite with the lower wire inlet-outlet of the five rollers cutting mechanism (1)；
The lower steel wire jack (5-2) includes lower folding and unfolding spool (5-2-1), lower alignment sensor (5-2-2), lower rear conducting wire
Wheel (5-2-3), lower middle guide roller (5-2-4), lower tension regulator (5-2-5), lower preceding guide roller (5-2-6), lower retractable cable are stretched
Contracting mechanism (5-2-8)；
The signal output end of the lower alignment sensor (5-2-2) is electrically connected with the signal input part of the PLC controller (4)；
The lower folding and unfolding spool (5-2-1) passes through the lower retractable cable servo motor (5-2-7) and the lower retractable cable telescopic machine
Structure (5-2-8) connection；
The lower retractable cable telescoping mechanism (5-2-8) and lower flexible servo motor (5-2-9) are drivingly connected；
The control signal input of the lower flexible servo motor (5-2-9) and the control signal of the PLC controller (4) export
End electrical connection；
The lower tension regulator (5-2-5) is oscillating rod；
The rotation axis of the lower middle guide roller (5-2-4) is vertical with one end of the lower tension regulator (5-2-5) to be rotatablely connected；
The other end of the lower tension regulator (5-2-5) is vertical with the drive shaft of lower tension adjustment servo motor (5-2-10) solid
Fixed connection；
The lower tension adjustment servo motor (5-2-10) is permanent magnet synchronous servo motor；
The signal output end of the lower tension adjustment servo motor (5-2-10) and the signal input part of the PLC controller (4)
Electrical connection；
The control signal input of the lower tension adjustment servo motor (5-2-10) and the control of the PLC controller (4) are believed
The electrical connection of number output end；
The lower rear guide roller (5-2-3) is located at the front upper place of the lower folding and unfolding spool (5-2-1)；
The rear wire inlet-outlet of the lower rear guide roller (5-2-3) is opposite with the wire inlet-outlet of the lower folding and unfolding spool (5-2-1)；
The lower alignment sensor (5-2-2) be located at it is described it is lower after guide roller (5-2-3) and the lower folding and unfolding spool (5-2-1) it
Between；
The lower middle guide roller (5-2-4) is located at the back upper place of the lower rear guide roller (5-2-3)；
The rear wire inlet-outlet of the lower middle guide roller (5-2-4) is opposite with the lower rear preceding wire inlet-outlet of guide roller (5-2-3)；
The lower tension regulator (5-2-5) is located at the top of the lower middle guide roller (5-2-4)；
The two sides of the lower tension regulator (5-2-5) are respectively arranged with lower tension regulator limited post (5-2-11)；
The lower preceding guide roller (5-2-6) is located at the front of the lower middle guide roller (5-2-4)；
The rear wire inlet-outlet of the lower preceding guide roller (5-2-6) is opposite with the preceding wire inlet-outlet of the lower middle guide roller (5-2-4)；
The preceding wire inlet-outlet of the lower preceding guide roller (5-2-6) is opposite with the upper wire inlet-outlet of the five rollers cutting mechanism (1).
6. a kind of operating method of five roller scroll saw machining centers, it is characterised in that: saw any thickness including being changed without roller single line
Degree plane slice cutting operation method, be changed without roller single line saw any thickness curved face type slice cutting operation method,
It is changed without the cutting operation method of two scroll saw any thickness plane of roller slice, is changed without two scroll saw any thickness curved surface of roller
The cutting operation method of type slice, is changed without the cutting operation method for being changed without roller multi-wire saw any thickness plane slice
Roller multi-wire saw any thickness curved face type slice cutting operation method, the cutting operation method of square column, on roller around the home
The method of steel wire changes any method or a variety of method of the slot around the home in the method for steel wire on roller.
7. the operating method of five rollers scroll saw machining center as claimed in claim 6, it is characterised in that:
Be changed without roller single line saw any thickness plane slice cutting operation method be first cutting roller (1-2) on around the home
One encloses steel wire, then blank is fixed on to the flitch (3-5) of workbench (3), and the length direction of blank is parallel to Z-direction, workbench (3)
Flitch (3-5) moved along Z-direction, enclosing one end of blank with one, steel wire is opposite, and the flitch (3-5) of workbench (3) stops Z-direction
Mobile, then, the flitch (3-5) of workbench (3) moves close to steel wire (0) along Y-direction, meanwhile, cutting roller (1-2) rotates band
Dynamic steel wire (0), to cutting movement is made, the material head of blank is cut off along X, and the flitch (3-5) of workbench (3) moves far along Y-direction
From steel wire (0), exit blank steel wire (0), the flitch (3-5) of workbench (3) stops Y-direction movement, later, workbench (3)
Flitch (3-5) moves a distance along Z-direction, this section of distance is equal to the thickness of slice, and one end of blank is made to enclose steel wire phase with one
Right, the flitch (3-5) of workbench (3) stops Z-direction movement, and then, the flitch (3-5) of workbench (3) moves close to steel along Y-direction
Line (0), meanwhile, cutting roller (1-2) rotation drives steel wire (0), to cutting movement is made, blank to be cut into plane along X and is cut
Piece, and so on；
Be changed without roller single line saw any thickness curved face type slice cutting operation method be first cutting roller (1-2) on around the home
One encloses steel wire, then blank is fixed on to the flitch (3-5) of workbench (3), and the length direction of blank is parallel to Z-direction, workbench (3)
Flitch (3-5) moved along Z-direction, enclosing one end of blank with one, steel wire is opposite, and the flitch (3-5) of workbench (3) continues edge
Z-direction speed change it is mobile and moved close to steel wire (0) also along Y-direction, meanwhile, cutting roller (1-2) rotation drives steel wire (0) edge
X to cutting movement is made, the flitch (3-5) of the excision in curved surface of the material head of blank, workbench (3) is moved away from into steel along Y-direction
It line (0) and is moved along Z-direction speed change, exits blank steel wire (0), it is mobile simultaneously that the flitch (3-5) of workbench (3) stops Y-direction
And a distance is moved along Z-direction, this section of distance is equal to the thickness of slice, keeps one end of blank opposite with a circle steel wire, work
The flitch (3-5) of platform (3) continues on the movement of Z-direction speed change and moves close to steel wire (0) along Y-direction, meanwhile, cut roller
(1-2) rotation drives steel wire (0) to make cutting movement, blank is cut into curved face type slice, and so on.
8. the operating method of five rollers scroll saw machining center as claimed in claim 6, it is characterised in that:
Be changed without two scroll saw any thickness plane of roller slice cutting operation method be first cutting roller (1-2) on around the home
Two enclose steel wires, then blank is fixed on to the flitch (3-5) of workbench (3), and the length direction of blank is parallel to Z-direction, workbench (3)
Flitch (3-5) moved along Z-direction, make one end of blank with one enclose steel wire it is opposite, make the middle part of blank and another circle steel wire phase
Right, the flitch (3-5) of workbench (3) stops Z-direction movement, and then, the flitch (3-5) of workbench (3) moves close to steel along Y-direction
Line (0), meanwhile, cutting roller (1-2) rotation drives steel wire (0), to cutting movement is made, the material head of blank to be cut off, together along X
When, blank is divided into two sections, the flitch (3-5) of workbench (3) moves away from steel wire (0) along Y-direction, and blank is made to exit steel wire
(0), the flitch (3-5) of workbench (3) stops Y-direction movement, and later, the flitch (3-5) of workbench (3) moves one section along Z-direction
Distance, this section of distance are equal to the thickness of slice, keep one end of one section of blank opposite with a circle steel wire, make one end of another section of blank
Opposite with another circle steel wire, the flitch (3-5) of workbench (3) stops movement, and then, the flitch (3-5) of workbench (3) is along Y
To moving close to steel wire (0), meanwhile, cutting roller (1-2) rotation drives steel wire (0), to cutting movement is made, two sections to be cut along X
One end of material cuts out plane slice respectively, and so on；
Be changed without two scroll saw any thickness curved face type of roller slice cutting operation method be first cutting roller (1-2) on around the home
Two enclose steel wires, then blank is fixed on to the flitch (3-5) of workbench (3), and the length direction of blank is parallel to Z-direction, workbench (3)
Flitch (3-5) moved along Z-direction, make one end of blank with one enclose steel wire it is opposite, make the middle part of blank and another circle steel wire phase
Right, the flitch (3-5) of workbench (3) continues on the movement of Z-direction speed change and moves close to steel wire (0) along Y-direction, meanwhile, it cuts
Cutting roller (1-2) rotation drives steel wire (0) along X to cutting movement is made, by the excision in curved surface of the material head of blank, meanwhile, it will cut
Expect to be cut into two sections in curved surfacely, the flitch (3-5) of workbench (3) along Y-direction moves away from steel wire (0) and along Z-direction speed change
It is mobile, exit blank steel wire (0), the flitch (3-5) of workbench (3) stops Y-direction movement, later, the flitch of workbench (3)
(3-5) moves a distance along Z-direction, this section of distance is equal to the thickness of slice, and one end of one section of blank is made to enclose steel wire phase with one
It is right, keep one end of another section of blank opposite with another circle steel wire, it is mobile that the flitch (3-5) of workbench (3) continues on Z-direction speed change
And it is moved close to steel wire (0) along Y-direction, meanwhile, cutting roller (1-2) rotation drives steel wire (0) to make cutting movement, by two sections
One end of blank cuts out curved face type slice respectively, and so on.
9. the operating method of five rollers scroll saw machining center as claimed in claim 6, it is characterised in that:
It is first uniform in cutting roller (1-2) for being changed without the cutting operation method of roller multi-wire saw any thickness plane slice
Ground multi-turn steel wire around the home, then blank is fixed on to the flitch (3-5) of workbench (3), the length direction of blank is parallel to Z-direction, work
The flitch (3-5) for making platform (3) is moved along Z-direction, keeps one end of blank opposite with first lap steel wire, makes the rear portion of blank and last
One circle steel wire is opposite, and the flitch (3-5) of workbench (3) stops Z-direction movement, and then, the flitch (3-5) of workbench (3) is along Y-direction
It moves close to steel wire (0), meanwhile, cutting roller (1-2) rotation drives steel wire (0) along X to cutting movement is made, by the material of blank
Head excision, meanwhile, blank is divided into multistage, the flitch (3-5) of workbench (3) moves away from steel wire (0) along Y-direction, makes blank
It exits steel wire (0), the flitch (3-5) of workbench (3) stops Y-direction movement, and later, the flitch (3-5) of workbench (3) is along Z-direction
Mobile a distance, this section of distance are equal to the thickness of slice, keep one end of first segment blank opposite with first lap steel wire, make last
One end of one section of blank is opposite with last lap steel wire, and the flitch (3-5) of workbench (3) stops Z-direction movement, then, workbench
(3) flitch (3-5) moves close to steel wire (0) along Y-direction, meanwhile, cutting roller (1-2) rotation drive steel wire (0) along X to
Make cutting movement, one end of multistage blank is cut out into plane slice respectively, and so on；
Be changed without roller multi-wire saw any thickness curved face type slice cutting operation method be first cutting roller (1-2) on around the home
One encloses steel wire, then blank is fixed on to the flitch (3-5) of workbench (3), and the length direction of blank is parallel to Z-direction, workbench (3)
Flitch (3-5) moved along Z-direction, keep one end of blank opposite with first lap steel wire, make blank rear portion and last lap steel
Line is opposite, and the flitch (3-5) of workbench (3) continues on the movement of Z-direction speed change and moves close to steel wire (0) along Y-direction, together
When, cutting roller (1-2) rotation drives steel wire (0) along X to cutting movement is made, by the excision in curved surface of the material head of blank, meanwhile,
Blank is cut into multistage in curved surfacely, the flitch (3-5) of workbench (3) along Y-direction moves away from steel wire (0) and along Z-direction
Speed change is mobile, exits blank steel wire (0), and the flitch (3-5) of workbench (3) stops Y-direction movement, later, the material of workbench (3)
Plate (3-5) moves a distance along Z-direction, this section of distance is equal to the thickness of slice, makes one end and the first lap of first segment blank
Steel wire is opposite, keeps one end of final stage blank opposite with last lap steel wire, and the flitch (3-5) of workbench (3) continues on Z
It moves close to steel wire (0) to speed change movement and along Y-direction, meanwhile, cutting roller (1-2) rotation drives steel wire (0) to cut
One end of multistage blank is cut out curved face type slice, and so on by movement respectively；
The cutting operation method of the square column is steel wire (0) around the home, and the distance between adjacent two sections of steel wires is made to be equal to square column
Blank is fixed on rectangular flitch by side length, then flitch is fixed on datum plate (3-4), is cut to blank, then,
Blanking plate is unloaded, flitch is rotated 90 degree, then flitch is fixed on datum plate (3-4), then is cut to blank.
10. the operating method of five rollers scroll saw machining center as claimed in claim 6, it is characterised in that:
The method of steel wire is the first spiral shape on two conducting wire rollers (1-1) and three cutting rollers (1-2) around the home on roller
One circle steel wire (0) of ground winding, then at least one circle steel wire (0) is spirally wound on two conducting wire rollers (1-1), it is so past
It is multiple；Alternatively, first spirally winding at least one circle steel wire (0) on two conducting wire rollers (1-1), then in two conducting wire rollers
A circle steel wire (0) is spirally wound on (1-1) and three cutting rollers (1-2), and so on；
On three cuttings roller (1-2) between two adjacent rings steel wire between be separated with the wire casing of identical quantity；
Steel wire (0) starts from cutting the wire casing winding of one end first of roller (1-2), stops at close to cutting roller (1-2)
The other end；
Stop winding place to there are the wire casings of multiple redundancies the other end of cutting roller (1-2) from steel wire (0)；
The wire casing quantity of redundancy is equal to the wire casing quantity between two sections of adjacent steel wires；
When the integral multiple of distance between the thickness of slice is adjacent wire casing, wire casing is divided into the integer group；
There is the wire casing in the integer and difference other groups of 1 in each group between two adjacent wire casings；
It all can cut a blank to obtain the slice of required thickness after cutting the first knife；
When the integral multiple of distance between the thickness of slice is not adjacent wire casing,
Wire casing is divided into the integer part and the sum of 1 group of the multiple；
There is the wire casing in other groups of the integer part of the multiple in each group between two adjacent wire casings；
After cutting the first knife, the distance for making blank move slice thickness along Z-direction cuts the second knife again can be by a blank whole
It cuts to obtain the slice of required thickness；
Alternatively,
Wire casing is divided into the integer part and the sum of 1 group of the integral multiple of the multiple；
There is the wire casing in other groups of the integer part of the integral multiple of the multiple in each group between two adjacent wire casings；
After cutting the first knife, the distance for making blank move slice thickness along Z-direction cuts the second knife again, and so on, cuts this times
After the integer part of several integral multiples and the sum of 1 knife, it all can cut a blank to obtain the slice of required thickness；
The wire casing is evenly distributed on the cutting roller (1-2)；
The distance between two neighboring wire casing is 1mm；
It is in the method for changing slot steel wire around the home on roller: when blank, when one group of card has the wire casing of steel wire (0) to be ground away by steel wire (0)
Afterwards, steel wire (0) is unwound from bad wire casing on two conducting wire rollers (1-1) and three cuttings roller (1-2), if it is leading
The wire casing of line roller (1-1) is worn, then only replaces the conducting wire roller (1-1) being worn, if it is cutting roller (1-2)
Wire casing is worn, then wouldn't use replacement, steel wire (0) is spirally wrapped in two conducting wire rollers (1-1) again and three are cut
Cut on roller (1-2), steel wire (0) is stuck in the wire casing for not twining steel wire (0), between two sections of adjacent steel wires between be separated with it is identical
The wire casing of quantity continues blank, and so on, until until without sufficient amount of good wire casing, at this point, again to cutting sieve
(1-2) is drawn to be replaced；
The mode of steel wire winding is sequentially canoe or takes middle canoe.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113715183A (en) * | 2021-09-29 | 2021-11-30 | 秦皇岛中恒精机设备有限公司 | Multi-shaft multi-station cutting machine |
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