CN109624113A - A kind of excavation machine guide wheel bobbin winder device and method for winding - Google Patents
A kind of excavation machine guide wheel bobbin winder device and method for winding Download PDFInfo
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- CN109624113A CN109624113A CN201811433273.XA CN201811433273A CN109624113A CN 109624113 A CN109624113 A CN 109624113A CN 201811433273 A CN201811433273 A CN 201811433273A CN 109624113 A CN109624113 A CN 109624113A
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- guide wheel
- cutting line
- support guide
- gauze
- support
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/045—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
Abstract
A kind of excavation machine guide wheel bobbin winder device and method for winding；Bobbin winder device is set in the rack of multi-thread evolution machine equipment, diced system is formed by two dismountable guiding guide wheels, three dismountable support guide wheels and cutting line, it is in distributed rectangular by two guiding guide wheels and three support guide wheels, each guide wheel is circumferentially equipped with multiple V-type grooves parallel to each other, spacing is identical between each groove, and cutting line forms cutting gauze on guiding guide wheel and support guide wheel after repeatedly winding below support guide wheel.Method for winding provided by the invention is wound by successively emissions groove, reduces the drift angle of cutting line, is reduced friction of the cutting line to guide wheel, is improved the service life of guide wheel, is reduced the generation that cutting line broken string runs slot phenomenon, is improved the stability of evolution machine equipment.
Description
Technical field
The present invention relates to multi-thread excavation machine technical fields, and in particular to a kind of guide wheel in the multi-thread evolution equipment of large scale around
Line apparatus and method for winding.
Background technique
Current multi-thread evolution equipment is that one kind is efficient, accurately evolution equipment, and technical level is higher, can once carry out material
The muti-piece evolution of material, its working principle is that the gauze for being formed high speed reciprocating motion on cutting guide wheel using cutting line cuts entrance
That cuts area carries out high efficiency cutting to cut piece, cuts the V-type groove that certain depth is carved on guide wheel, and cutting line is led by winding cutting
It takes turns groove and forms gauze.Because to have many advantages, such as that high-precision, high efficiency, low-power consumption are gradually replacing traditional for multi-thread evolution equipment
Cutting method.But when cutting guide wheel coiling, because being to carry out 15mm or more large scale evolution to material, wire casing on guide wheel is cut
Between there are certain distances, cause cutting line to occur certain inclination drift angle when changing slot coiling, the evolution size processed is bigger
Inclination drift angle caused by the coiling of span wire casing is bigger, and the drift angle of cutting line is also bigger, cut in process line tension by
The influence of drift angle can generate lateral component, make cutting line that the trend of lateral run-out occur on cutting guide wheel, because of cutting line
The gauze of composition is reciprocal high-speed motion, and cutting line can accelerate the abrasion of cutting guide wheel after generating lateral run-out trend,
It also will increase the abrasion to cutting line itself simultaneously, the phenomenon that cutting line broken string runs slot occur, cause stabilization of equipment performance to be deteriorated, add
Work efficiency rate and precision reduce.
Summary of the invention
Present invention seek to address that above-mentioned technical problem.For this purpose, the present invention propose a kind of excavation machine guide wheel bobbin winder device and
Method for winding, this approach reduce the drift angles of cutting line large span coiling, improve guide wheel service life, reduce cutting line
Broken string runs slot probability, can be improved the stability of equipment operation, guarantees the size of material evolution.
The present invention adopts the following technical scheme: a kind of excavation machine guide wheel bobbin winder device and method for winding, this method are used for
In evolution equipment, it is particularly used on the diced system of excavation machine；Evolution equipment is equipped with rack, and diced system is arranged in rack
On, diced system is made of bobbin winder device and cutting line, and bobbin winder device is made of two guiding guide wheels and three cutting guide wheels, is led
Multiple V-type grooves parallel to each other are circumferentially equipped with to guide wheel and support guide wheel, spacing is identical between each groove；Two are led
It is in distributed rectangular to guide wheel and three support guide wheels, distribution form is that top sets two guiding guide wheels, sets three supports below and leads
Wheel；Cutting line successively bypasses the groove of five guide wheels, repeatedly supports after winding in lower row and forms a cutting line between guide wheel
Net.
Cutting line is diamond wire or other steel wires；Cutting guide wheel is circumferentially provided with several V-type grooves being parallel to each other；Phase
Adjacent line slot separation can be divided exactly by target cut lengths；Each V-type groove can only be wound with a cutting line.
The present invention can be wound in cutting large size material by following four method；
The winding step of the first canoe are as follows:
(1) guiding guide wheel and support guide wheel are arranged to distributed rectangular, the following three support guide wheels of the guiding guide wheel of top two are cut
Secant is first wound since the support guide wheel on the right, first gauze is formed around following three support guide wheels, up around two
A guiding guide wheel, and between two guiding guide wheels successively emissions groove wind, until first gauze of cutting line distance it is vertical away from
From the span requirement for reaching cut lengths；
(2) cutting line is wound downwards again, forms Article 2 line around following three support guide wheels and between support guide wheel
Net；
(3) above-mentioned (1), (2) step are repeated, until be parallel to each other on three support guide wheels, the gauze not intersected,
In adjacent cutting line spacing be target cut lengths.
The spooling step of second of canoe are as follows:
(1) guiding guide wheel and support guide wheel are arranged to distributed rectangular, the following three support guide wheels of the guiding guide wheel of top two are cut
Secant is first wound since the support guide wheel on the right, first gauze is formed around following three support guide wheels, up around two
First, the right support guide wheel is bypassed after a guiding guide wheel still further below, and successively emissions groove is wound up and down, until cutting line distance the
The vertical range of one gauze reaches the span of cut lengths；
(2) cutting line is wound to corresponding support guide wheel to the left, Article 2 gauze is propped up between three support guide wheels；
(3) above-mentioned (1), (2) step are repeated, is parallel to each other until being formed on three support guide wheels, the gauze not intersected,
In adjacent cutting line spacing be target cut lengths.
The spooling step of the third winding mode are as follows:
(1) guiding guide wheel and support guide wheel are arranged to distributed rectangular, the following three support guide wheels of the guiding guide wheel of top two are cut
Secant is first wound since the support guide wheel on the right, first gauze is formed around following three support guide wheels, up around a left side
The guiding guide wheel of side is oriented to guide wheel and Left-side support guide wheel in left side and successively winds above and below emissions groove, until cutting line distance first
The vertical range of gauze reaches the span of cut lengths；
(2) cutting line is oriented to guide wheel around to top, bypasses the guiding guide wheel of top two, support guide wheel further around excessively corresponding,
Article 2 gauze is propped up between three support guide wheels:
(3) above-mentioned (1), (2) step are repeated, is parallel to each other until being formed on three support guide wheels, the gauze not intersected,
In adjacent cutting line spacing be target cut lengths.
The spooling step of 4th kind of winding mode are as follows:
(1) guiding guide wheel and support guide wheel are arranged to distributed rectangular, the following three support guide wheels of the guiding guide wheel of top two are cut
Secant is first wound since the support guide wheel on the right, first gauze is formed around following three support guide wheels, up around a left side
The guiding guide wheel of side is oriented to guide wheel and Left-side support guide wheel in left side and successively winds above and below emissions groove, until cutting line distance first
The vertical range of gauze reaches the span of cut lengths half；
(2) by cutting line up around bypassing first, the right support guide wheel, and successively emissions groove after two guiding guide wheels still further below
Winding up and down, until the vertical range of first gauze of cutting line distance reaches the span of cut lengths；
(3) cutting line is wound to corresponding support guide wheel to the left, Article 2 gauze is propped up between three support guide wheels；
(4) above-mentioned (1), (2) (3) step are repeated, is parallel to each other until being formed on three support guide wheels, the line not intersected
Net, wherein adjacent cutting line spacing is target cut lengths.
The span of cut lengths is divided into average two parts when being wound according to the 4th kind of method for winding, passes through step respectively
Suddenly (1) and step (2) adjust completion twice.
When carrying out coiling according to the method for one of above four kinds of methods, using minigroove away from coiling, cutting line drift angle can be made
It is minimum.
The beneficial effects of the present invention are can be applicable in existing equipment, be cut in a certain range any big
Cutting line line drift angle can be minimized by size in a limited space, improve stabilization of the cutting line in cutting process
Property, the service life of cutting guide wheel is extended, cutting line broken string is reduced and runs the probability of slot, keeps cutting process precisely efficient
Present invention will be further explained below with reference to the attached drawings and examples
Fig. 1 is the structural schematic diagram of bobbin winder device in the embodiment of the present invention.
Fig. 2 is the schematic view of the front view of method for winding of the embodiment of the present invention one.
Fig. 3 is the overlooking structure diagram of method for winding of the embodiment of the present invention one
Fig. 4 is the structural schematic diagram of method for winding of the embodiment of the present invention one.
Fig. 5 is the schematic view of the front view of method for winding of the embodiment of the present invention two.
Fig. 6 is the overlooking structure diagram of method for winding of the embodiment of the present invention two
Fig. 7 is the structural schematic diagram of method for winding of the embodiment of the present invention two.
Fig. 8 is the schematic view of the front view of method for winding of the embodiment of the present invention three.
Fig. 9 is the schematic view of the front view of method for winding of the embodiment of the present invention four.
Wherein, appended drawing reference are as follows:
1. being oriented to guide wheel；2. supporting guide wheel；3. cutting line；4. rack.
Specific embodiment
It should be noted that in the description of the present invention, term " transverse direction ", " longitudinal direction ", "upper", "lower", "left", "right",
The orientation or positional relationship of the instructions such as "vertical", "horizontal", "top", "bottom", "inner", "outside" be orientation based on the figure or
Positional relationship is merely for convenience of description of the present invention and simplification of the description, and is not that the device of indication or suggestion meaning or element must
There must be specific orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention.
The method of the present invention is described further with reference to the accompanying drawings and detailed description.It is described below for disclosing this
Invention is so that those skilled in the art can be realized the present invention.Preferred embodiment in being described below is only used as illustrating, this field
Technical staff is contemplated that other obvious modifications.
Such as Fig. 1 --- shown in Fig. 8, one kind leads excavation machine guide wheel bobbin winder device and method for winding, including bobbin winder device and
Method for winding one to method for winding four, the diced system of excavation machine is made of bobbin winder device and cutting line 3, and bobbin winder device is by being oriented to
Guide wheel 1 and cutting guide wheel 2 form.
A kind of excavation machine guide wheel bobbin winder device and method for winding, this method are used for evolution equipment, are particularly used for out
On the diced system of square machine；Set rack 4 in evolution equipment, diced system is arranged on the rack 4, diced system by bobbin winder device and
Cutting line 3 forms, and bobbin winder device is made of two guiding guide wheels 1 and three cutting guide wheels 2, guiding guide wheel 1 and support 2 edge of guide wheel
Circumference is equipped with multiple V-type grooves parallel to each other, and spacing is identical between each groove；Two guiding guide wheels 1 and three supports
Guide wheel 2 is in distributed rectangular, and distribution form is that top sets two guiding guide wheels 1, sets three support guide wheels 2 below；Cutting line 3 is successively
Around the groove of five guide wheels, is repeatedly supported after winding in lower row and form a cutting gauze between guide wheel.
The winding step of the first canoe are as follows:
(1) guiding guide wheel 1 and support guide wheel 2 are arranged to distributed rectangular, 1 following three support guide wheel of the guiding guide wheel of top two
2, cutting line 3 is first wound since the support guide wheel 2 on the right, forms first gauze around following three support guide wheels 2, upwards
Around two guiding guide wheels 1, and successively emissions groove is wound between two guiding guide wheels 1, until 3 distance of cutting line, first gauze
Vertical range reach cut lengths span requirement；
(2) winding downwards again by cutting line 3 forms Article 2 around following three support guide wheels 2 and between support guide wheel 2
Gauze；
(3) above-mentioned (1), (2) step are repeated, until be parallel to each other on three support guide wheels 2, the gauze not intersected,
Wherein adjacent cutting line spacing is target cut lengths.
The spooling step of second of canoe are as follows:
(1) guiding guide wheel 1 and support guide wheel 2 are arranged to distributed rectangular, 1 following three support guide wheel of the guiding guide wheel of top two
2, cutting line 3 is first wound since the support guide wheel 2 on the right, forms first gauze around following three support guide wheels 2, upwards
Around after two guiding guide wheels 1 still further below bypass first, the right support guide wheel 2, and successively emissions groove up and down wind, until cutting
The vertical range of 3 first gauze of distance of line reaches the span of cut lengths；
(2) cutting line 3 is wound to corresponding support guide wheel 2 to the left, Article 2 gauze is propped up between three support guide wheels 2；
(3) above-mentioned (1), (2) step are repeated, is parallel to each other until being formed on three support guide wheels 2, the gauze not intersected,
Wherein adjacent 3 spacing of cutting line is target cut lengths.
The spooling step of the third winding mode are as follows:
(1) guiding guide wheel 1 and support guide wheel 2 are arranged to distributed rectangular, 1 following three support guide wheel of the guiding guide wheel of top two
2, cutting line 3 is first wound since the support guide wheel 2 on the right, forms first gauze around following three support guide wheels 2, upwards
Around the guiding guide wheel 1 in left side, guide wheel 1 and Left-side support guide wheel 2 are oriented in left side and is successively wound above and below emissions groove, until cutting line
The vertical range of 3 first gauze of distance reaches the span of cut lengths；
(2) cutting line is oriented to guide wheel around 3 to top, bypasses the guiding guide wheel 1 of top two, support guide wheel 2 further around excessively corresponding,
Article 2 gauze is propped up between three support guide wheels 2:
(3) above-mentioned (1), (2) step are repeated, is parallel to each other until being formed on three support guide wheels 2, the gauze not intersected,
Wherein adjacent 3 spacing of cutting line is target cut lengths.
The spooling step of 4th kind of winding mode are as follows:
(1) guiding guide wheel 1 and support guide wheel 2 are arranged to distributed rectangular, 1 following three support guide wheel of the guiding guide wheel of top two
2, cutting line 3 is first wound since the support guide wheel 2 on the right, forms first gauze around following three support guide wheels 2, upwards
Around the guiding guide wheel 1 in left side, guide wheel 1 is oriented in left side and Left-side support is led 2 wheels and successively wound above and below emissions groove, until cutting line
The vertical range of 3 first gauze of distance reaches the span of cut lengths half；
(2) cutting line 3 and is successively arranged up around first, the right support guide wheel 2 is bypassed after two guiding guide wheels 1 still further below
Slot is wound up and down, until the vertical range of 3 first gauze of distance of cutting line reaches the span of cut lengths；
(3) cutting line 3 is wound to corresponding support guide wheel 2 to the left, Article 2 gauze is propped up between three support guide wheels；
(4) above-mentioned (1), (2) (3) step are repeated, is parallel to each other until being formed on three support guide wheels 2, the line not intersected
Net, wherein 3 spacing of adjacent cutting line is target cut lengths.
The span of cut lengths is divided into average two parts when being wound according to the 4th kind of method for winding, passes through step respectively
Suddenly (1) and step (2) adjust completion twice.
When carrying out coiling according to four kinds of above-mentioned methods, using minigroove away from coiling, 3 drift angle of cutting line can be made minimum
The foregoing describe the basic principles and main features of this method and advantages of the present invention.The technical staff of the industry should
Solution, the present invention is not limited to the above embodiments, and what has been described in the above embodiment and specification is only the principle of the present invention, not
Various changes and improvements may be made to the invention under the premise of disengaging spirit and scope of the invention.
Claims (8)
1. a kind of excavation machine guide wheel bobbin winder device, it is characterized in that: evolution equipment is equipped with rack, diced system is arranged in rack
On, diced system is made of bobbin winder device and cutting line, and bobbin winder device is made of two guiding guide wheels and three cutting guide wheels, he
Be in distributed rectangular, the guiding guide wheel of top two, the support guide wheel of lower section three；Cutting line is by winding this guiding guide wheel and support
Guide wheel forms gauze；Guiding guide wheel and support guide wheel are circumferentially provided with several V-type grooves being parallel to each other.
2. a kind of excavation machine guide wheel bobbin winder device according to claim 1, it is characterized in that: cutting line be diamond wire or other
Steel wire；The guiding guide wheel and support guide wheel of diced system are all detachable guide wheel；Adjacent wire casing separation can be cut by target
Size divides exactly；V-type groove can only be wound with a cutting line.
3. a kind of excavation machine guide wheel method for winding, it is characterized in that: guiding guide wheel and support guide wheel are arranged to distributed rectangular, top
The following three support guide wheels of two guiding guide wheels, the spooling step of the winding method is: (1) cutting line is first led from the support on the right
Wheel starts to wind, and forms first gauze around following three support guide wheels, leads up around two guiding guide wheels, and at two
To successively emissions groove is wound between guide wheel, until the span that the vertical range of first gauze of cutting line distance reaches cut lengths is wanted
It asks；(2) cutting line is wound downwards again, forms Article 2 line around following three support guide wheels and between support guide wheel
Net；(3) above-mentioned (1), (2) step are repeated, until be parallel to each other on three support guide wheels, the gauze not intersected,
In adjacent cutting line spacing be target cut lengths.
4. a kind of excavation machine guide wheel method for winding, it is characterized in that: guiding guide wheel and support guide wheel are arranged to distributed rectangular, top
The following three support guide wheels of two guiding guide wheels, the spooling step of the method for winding is: (1) cutting line is first led from the support on the right
Wheel start to wind, around following three support guide wheels formed first gauze, up around after two guiding guide wheels still further below around
The first support guide wheel in the right is crossed, and is wound up and down with secondary emissions groove, until the vertical range of first gauze of cutting line distance reaches
To the span of cut lengths；(2) cutting line is wound to corresponding support guide wheel to the left, props up Article 2 between three support guide wheels
Gauze；(3) above-mentioned (1), (2) step are repeated, is parallel to each other until being formed on three support guide wheels, the gauze not intersected,
Wherein adjacent cutting line spacing is target cut lengths.
5. a kind of excavation machine guide wheel method for winding, it is characterized in that: guiding guide wheel and support guide wheel are arranged to distributed rectangular, top
The following three support guide wheels of two guiding guide wheels, the spooling step of the winding mode are as follows: (1) cutting line is first led from the support on the right
Wheel starts to wind, and forms first gauze around following three support guide wheels and leads up around the guiding guide wheel in left side in left side
To guide wheel and Left-side support guide wheel, successively emissions groove is wound up and down, is cut until the vertical range of first gauze of cutting line distance reaches
Cut the span of size；(2) cutting line is oriented to guide wheel around to top, bypasses the guiding guide wheel of top two, further around excessively corresponding branch
Support guide wheel, Article 2 gauze is propped up between three support guide wheels: (3) repeat above-mentioned (1), (2) step, until leading in three supports
It is formed and is parallel to each other on wheel, the gauze not intersected, wherein adjacent cutting line spacing is target cut lengths.
6. a kind of excavation machine guide wheel method for winding, it is characterized in that: guiding guide wheel and support guide wheel are arranged to distributed rectangular, top
The following three support guide wheels of two guiding guide wheels, the spooling step of the winding mode are as follows: (1) cutting line is first led from the support on the right
Wheel starts to wind, and forms first gauze around following three support guide wheels and leads up around the guiding guide wheel in left side in left side
To guide wheel and Left-side support guide wheel, successively emissions groove is wound up and down, is cut until the vertical range of first gauze of cutting line distance reaches
Cut the span of size half；(2) cutting line is led up around the support of first, the right is bypassed after two guiding guide wheels still further below
Wheel, and successively emissions groove is wound up and down, until the vertical range of first gauze of cutting line distance reaches the span of cut lengths；
(3) cutting line is wound to corresponding support guide wheel to the left, Article 2 gauze is propped up between three support guide wheels；(4) it repeats above-mentioned
(1), (2), (3) step are parallel to each other until being formed on three support guide wheels, the gauze not intersected, wherein adjacent cutting
Line spacing is target cut lengths.
7. a kind of excavation machine guide wheel method for winding according to claim 3 or 4 or 5 or 6, it is characterized in that: according to above-mentioned four
When kind method carries out coiling, using minigroove away from coiling, cutting line drift angle can be made minimum.
8. a kind of excavation machine guide wheel method for winding according to claim 6, it is characterized in that: being twined according to the method for winding
Around when the span of cut lengths is divided into average two parts, completion is adjusted by step (1) and step (2) twice respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811433273.XA CN109624113A (en) | 2018-11-28 | 2018-11-28 | A kind of excavation machine guide wheel bobbin winder device and method for winding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811433273.XA CN109624113A (en) | 2018-11-28 | 2018-11-28 | A kind of excavation machine guide wheel bobbin winder device and method for winding |
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| CN109624113A true CN109624113A (en) | 2019-04-16 |
Family
ID=66069488
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| CN201811433273.XA Pending CN109624113A (en) | 2018-11-28 | 2018-11-28 | A kind of excavation machine guide wheel bobbin winder device and method for winding |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110370481A (en) * | 2019-08-20 | 2019-10-25 | 玉田县昌通电子有限公司 | Five roller scroll saw machining centers of one kind and its operating method |
| CN116373143A (en) * | 2023-05-26 | 2023-07-04 | 厦门品河精密科技有限公司 | Wiring device and wiring method |
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| CN102873772A (en) * | 2012-10-12 | 2013-01-16 | 湖南宇晶机器股份有限公司 | Wire adjusting method for roller set of multi-wire cutting machine |
| CN103009490A (en) * | 2012-12-25 | 2013-04-03 | 湖南宇晶机器股份有限公司 | Wire regulating device of multi-wire cutting machine steel wire |
| CN207736550U (en) * | 2018-01-18 | 2018-08-17 | 王宏亮 | Roller cutting mechanism and multi-line cutting machine |
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|---|---|---|---|---|
| CN101670544A (en) * | 2008-09-11 | 2010-03-17 | 小松Ntc株式会社 | Wire saw and workpiece machining method |
| CN101850579A (en) * | 2009-03-31 | 2010-10-06 | 小松Ntc株式会社 | Method for cutting workpiece and device for changing rolling width of wire cutting workpiece |
| CN102873772A (en) * | 2012-10-12 | 2013-01-16 | 湖南宇晶机器股份有限公司 | Wire adjusting method for roller set of multi-wire cutting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110370481A (en) * | 2019-08-20 | 2019-10-25 | 玉田县昌通电子有限公司 | Five roller scroll saw machining centers of one kind and its operating method |
| CN116373143A (en) * | 2023-05-26 | 2023-07-04 | 厦门品河精密科技有限公司 | Wiring device and wiring method |
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