CN202754416U - Pcba板检测装置 - Google Patents
Pcba板检测装置 Download PDFInfo
- Publication number
- CN202754416U CN202754416U CN 201220392816 CN201220392816U CN202754416U CN 202754416 U CN202754416 U CN 202754416U CN 201220392816 CN201220392816 CN 201220392816 CN 201220392816 U CN201220392816 U CN 201220392816U CN 202754416 U CN202754416 U CN 202754416U
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- needle
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- pcba
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- XRHGYUZYPHTUJZ-UHFFFAOYSA-N 4-chlorobenzoic acid Chemical compound 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- 239000010959 steel Substances 0.000 description 1
Abstract
一种PCBA板检测装置，由机架装置、传输装置、压接装置和针床装置构成，所述的机架装置由两个支撑架固定于安装板两侧构成，该机架装置上安装有传输装置，压接装置通过滚珠丝杆连接于传输装置上，该压接装置上设有针床装置；本实用新型的有益效果为：能够完成自动进板、定位、再定位、检测、出板一系列工作，中间用于放PCBA板的支撑板有效保护检测板在测试过程不被损坏，对PCBA板检测很有意义；具有合格率为100%、检测速度快、效率高的特点。
Description
PCBA板检测装置
技术领域
[0001] 本实用新型涉及一种对生产好的PCBA板进行检测，防止不合格板成品流入下游和产品中，在过程中实施严控，即可以做成单机版，也可以若干串起来做成自动检测的PCBA板检测装置。
背景技术
[0002]目前，所有制造PCBA厂家在生产过程中，由于人员、设备、元器件本色等各方面原因，根本无法保证PCBA板合格率100%，如果不及时发现，不合给PCBA板流入下道工序或者成品中，增加下道工序不合格率，万一流入客户手中，会造成很大质量事故，为严把PCBA控制质量，对每一个PCBA板进行检测，而PCBA板量很大，检测技术点很多，太费时不划算，为 此开发设计PCBA板检测装置，提高效率，保证质量。
发明内容
[0003] 本实用新型的目的在于克服上述存在的不足，而提供一种通过各种手段来对PCBA板各个关键点进行检测的PCBA板检测装置。
[0004] 本实用新型的目的是通过如下技术方案来完成的，它由机架装置、传输装置、压接装置和针床装置构成，所述的机架装置由两个支撑架固定于安装板两侧构成，该机架装置上安装有传输装置，压接装置通过滚珠丝杆连接于传输装置上，该压接装置上设有针床装置。
[0005] 作为优选，所述的传输装置由光电开关、步进电机、防滑皮带、气缸、支撑板、挡板、导轨构成，该导轨内设有防滑皮带，在该防滑皮带的上方设有挡板，且该挡板固定于导轨上；防滑皮带与步进电机相连，该步进电机与光电开关相连；该导轨安装于两块传输夹板上，支撑板固定于气缸上。
[0006] 作为优选，所述的压接装置主要包括针床固定板，该针床固定板与滚珠丝杆相连，该滚珠丝杆与电机相连，针床固定板的一侧上下两端设有限位开关。
[0007] 作为优选，所述的针床装置主要包括针床，该针床固定在针床固定板上，针床上设有探针与定位针。
[0008] 本实用新型的有益效果为：能够完成自动进板、定位、再定位、检测、出板一系列工作，中间用于放PCBA板的支撑板有效保护检测板在测试过程不被损坏，对PCBA板检测很有意义；具有合格率为100%、检测速度快、效率高的特点。
附图说明
[0009] 图I是本实用新型的一种立体结构示意图。
[0010] 图2是本实用新型的一种爆炸式立体结构示意图。
[0011] 图3是PCBA板再定位简化示意图。
[0012] 附图中的标号分别为：I、针床装置；2、压接装置；3、传输装置；4、机架装置；6、针床；7、针床固定板；8、PCBA板；9、支撑板；10、防滑皮带；11、滚珠丝杆；12、步进电机；13、传输夹板；14、电机；15、安装板；16、支撑架；17、限位开关；18、气缸；19、挡板；20、导轨；21、光电开关；23、探针；24、定位针。
具体实施方式
[0013] 下面将结合附图对本实用新型做详细的介绍：如附图所示，本实用新型主要由机架装置4、传输装置3、压接装置2和针床装置I构成，所述的机架装置4由两个支撑架16固定于安装板15两侧构成，该机架装置4上安装有传输装置3，压接装置2通过滚珠丝杆11连接于传输装置3上，该压接装置2上设有针床装置I。所述的传输装置3由光电开关21、步进电机12、防滑皮带10、气缸18、支撑板9、挡板19、导轨20构成，该导轨20内设有防滑皮带10，在该防滑皮带10的上方设有挡板19，且该挡板19固定于导轨20上；防滑皮带10与步进电机12相连，该步进电机12与光电开关21相连；该导轨20安装于两块传输夹板13上，支撑板9固定于气缸18上。所述的压接装置2主要包括针床固定板7，该针床固定板7与滚珠丝杆11相连，该滚珠丝杆11与电机14相连，针床固定板7的一侧上下两 端设有限位开关17。所述的针床装置I主要包括针床6，该针床6固定在针床固定板7上，针床6上设有探针23与定位针24。
[0014] 所述的针床6由有机玻璃板材料制成；挡板19与导轨20由45号钢材料制成，表
面镀亮铬。
[0015] 本实用新型的工作原理为：当人工拿着待检测PCBA板8，放入装置入口，当光电开关21检测到有板时，就会启动步进电机12，步进电机12就会带动防滑皮带10进行转动，此时PCBA板8已经放入防滑皮带10上，就会自动把PCBA板8往装置里面送，当送到某一位置，当另一高精度的光电开关21检测到有板时，触发步进电机12使其马上停止转动，这时PCBA板8平稳停放于皮防滑带10上。当PCBA板8停稳时，另外信号传输给气缸18的电磁阀，使气缸18开始工作，顶起上面PCBA板的支撑板9，然后支撑板9牢牢托住PCBA板8，使PCBA板8脱离线体，软件给气缸18信号，使其停止。这时软件给电机14 一信号，电机14开始转动,通过滚珠丝杆序11拉动针床固定板7开始上下移动,而针床6固定在针床固定板7上，跟着一起上下移动，此时的PCBA板8停在防滑皮带10上，针床6上的探序23与PCBA板8上的针眼，不一定能准确对齐，必须通过针床6上的定位针24与PCBA板8的安装孔再次定位，定位针24的前面为一锥形尖头探性标准件，当一锥形尖头插于PCBA板8的安装孔中，能将其进行准确定位，使针床6上的探针23与PCBA板8上的针眼一定能准确对齐，当针床固定板7继续下移，探针23压缩到一定程度时，确保正常通电，针床固定板7硬碰其下面的限位开关17，这是电机14停止转动，由软件控制电器部分对PCBA板8各关键点进行通电检测，并对检测结果进行保存。测试完后，给电机14信号，通过滚珠丝杆11带动拉动针床固定板7上移，到一定位置，触碰上面的限位开关17，停止不动等待下次动作。当针床固定板7上移同时，电磁阀控制气缸18使其拉动支撑板9回到原位，PCBA板8又回到了防滑皮带10上，软件给步进电机12信号，使其转动把PCBA板8从出口送出，完成检测工作。
[0016] 本实用新型不局限于上述实施方式，不论在其形状或材料构成上作任何变化，凡是采用本实用新型所提供的结构设计，都是本实用新型的一种变形，均应认为在本实用新型保护范围 之内。
Claims (4)
1. 一种PCBA板检测装置，由机架装置（4 )、传输装置（3 )、压接装置（2 )和针床装置（I)构成，其特征在于：所述的机架装置（4)由两个支撑架（16)固定于安装板（15)两侧构成，该机架装置（4 )上安装有传输装置（3 )，压接装置（2 )通过滚珠丝杆（11)连接于传输装置（3 )上，该压接装置（2 )上设有针床装置（I)。
2.根据权利要求I所述的PCBA板检测装置，其特征在于：所述的传输装置（3)由光电开关（21)、步进电机（12)、防滑皮带（10)、气缸（18)、支撑板（9)、挡板（19)、导轨（20)构成，该导轨（20)内设有防滑皮带（10)，在该防滑皮带（10)的上方设有挡板（19)，且该挡板(19)固定于导轨（20)上；防滑皮带（10)与步进电机（12)相连，该步进电机（12)与光电开关（21)相连；该导轨（20)安装于两块传输夹板（13)上,支撑板（9)固定于气缸（18)上。
3.根据权利要求I所述的PCBA板检测装置，其特征在于：所述的压接装置（2)主要包括针床固定板（7)，该针床固定板（7)与滚珠丝杆（11)相连，该滚珠丝杆（11)与电机（14) 相连，针床固定板（7)的一侧上下两端设有限位开关（17)。
4.根据权利要求I或3所述的PCBA板检测装置，其特征在于：所述的针床装置（I)主要包括针床（6)，该针床（6)固定在针床固定板（7)上，针床（6)上设有探针（23)与定位针(24)。
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| CN105712058A (zh) * | 2014-12-02 | 2016-06-29 | 大族激光科技产业集团股份有限公司 | 一种pcb板输送皮带控制系统及其控制方法 |
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