CN202744792U - High-temperature and high-pressure jet overflow dyeing machine with low bath ratio - Google Patents
High-temperature and high-pressure jet overflow dyeing machine with low bath ratio Download PDFInfo
- Publication number
- CN202744792U CN202744792U CN 201220229281 CN201220229281U CN202744792U CN 202744792 U CN202744792 U CN 202744792U CN 201220229281 CN201220229281 CN 201220229281 CN 201220229281 U CN201220229281 U CN 201220229281U CN 202744792 U CN202744792 U CN 202744792U
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- type single
- door closure
- division board
- bath ratio
- dyeing machine
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- 238000004043 dyeing Methods 0.000 title claims abstract description 44
- 210000005056 cell body Anatomy 0.000 claims description 29
- 230000000007 visual effect Effects 0.000 claims description 6
- 230000002452 interceptive effect Effects 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 16
- 239000004744 fabric Substances 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 238000002955 isolation Methods 0.000 abstract description 4
- 238000012137 double-staining Methods 0.000 abstract description 2
- 238000010186 staining Methods 0.000 abstract 1
- 239000000975 dye Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 239000010865 sewage Substances 0.000 description 6
- 230000007613 environmental effect Effects 0.000 description 4
- 238000005406 washing Methods 0.000 description 3
- 230000009977 dual effect Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000000982 direct dye Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000009981 jet dyeing Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000000985 reactive dye Substances 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 238000007447 staining method Methods 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a high-temperature and high-pressure jet overflow dyeing machine with low bath ratio, which comprises a barrel body (1) and a cloth guide head (2), wherein the cloth guide head is arranged at the front end of the barrel body, and comprises a straight barrel-type single pipe (3) and a door cover (4), the two ends of the straight barrel-type single pipe (3) are downgoing, and two groove bodies are arranged inside the straight barrel-type single pipe (3); two groove bodies and a filter screen groove plate (5) are arranged inside the barrel body; a first isolation plate (6) used for preventing mutual interference is arranged between the two groove bodies inside the straight barrel-type single pipe; a second isolation plate (7) is arranged between double grooves arranged in the barrel body; and openable doors (8) connected with the two groove bodies arranged inside the straight barrel-type single pipe are respectively arranged on the door cover. Through the structure of 'one pipe with double grooves' of the whole machine, double staining production can be carried out simultaneously; as anti-interference isolation plates and respective openable operation doors are arranged in the staining, the operation can be realized separately; and meanwhile, the double grooves of a water storage cavity body under the barrel body are shared, so that the water resources are saved, the bath ratio is reduced to be lower than 1:6, the energy consumption is reduced, and the environment protection is facilitated.
Description
Technical field
The utility model relates to a kind of high temperature-pressure dyeing machine, particularly a kind of minimizing energy consumption and sewage discharge, and the High Temperature High Pressure of environment-friendly type is sprayed overflow low bath ratio dyeing machine.
Background technology
Existing high temperature-pressure dyeing machine structure comprises cylindrical shell, the selvage guide head, and the selvage guide head is located at barrel front end, the selvage guide head comprises straight barrel type single tube, the door cover structure of two ends employing lower step mode, complete machine is " pipe one groove " formula structure, so that cloth is heavy excessive with the ratio of dye liquor, it is excessive to be bath raio.When overwhelming majority dyeing finished, dyestuff reached concentration balance with fiber in water.If bath raio is excessive, the water yield is many, and during particularly with dyeing such as REACTIVE DYES, direct dyes, although it is little to remain in the dye bath change in concentration, it is more to stay in the water total amount of dyestuff, causes on the fabric dyestuff few, and colour-difference is apart from large.The bath raio of existing various high temperature-pressure dyeing machines is generally at 1:8-1:10, and the energy and resource consumption are large comparatively speaking, and sewage discharge is many, and environmental disruption is large.And at present the so-called state-of-the-art jet-impingement dyeing machine defective that is difficult to overcome because of himself is difficult to promote: (1), because its staining method is that dye liquor is ejected into fabric face under airflow function, so permeability is relatively poor, COLOR FASTNESS descends greatly, can not guarantee Color and the dyeing quality of high compactness fabric; (2), because its dyeing mainly is the surface that acts on fabric, so dye penetration be difficult to guarantee, in a single day produce easily the quality flaws such as look flower, and produce the dyeing quality problem and can't return and dye (repairing); (3), because of the needs of gas flow, its power consumption is higher than existing liquid-flow dyeing machine power consumption more than one times; (4), import equipment is expensive.
The utility model content
The purpose of this utility model is to solve in the above-mentioned prior art High Temperature High Pressure jet overflow dyeing machine complete machine and is " pipe one groove " structure; cause cloth heavy excessive with the ratio of dye liquor; it is the excessive deficiency of bath raio; " a pipe double flute " structure of a kind of complete machine formula is proposed; can carry out simultaneously double staining production; in the dyeing course owing to be provided with anti-tampering division board and openable actuating doors separately; can operate separately separately; in the process that dyeing is produced, when wherein a groove need be shut down the processing problem, do not affect the normal production of another groove; avoid occurring the shank seal; the look flower; folding line; the poor dyeing quality problem that waits of pipe; the water storage cavity of cylindrical shell below is that double flute shares simultaneously; so can save great lot of water resources; bath raio has been reduced to below the 1:6, reduces energy consumption and sewage discharge, the High Temperature High Pressure that is conducive to protection of the environment is sprayed overflow low bath ratio dyeing machine.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of High Temperature High Pressure is sprayed overflow low bath ratio dyeing machine, comprise cylindrical shell, the selvage guide head, the selvage guide head is located at barrel front end, described selvage guide head comprise two ends adopt lower step mode and in establish the straight barrel type single tube of two cell bodies, door closure, be provided with two cell bodies and filter screen frid in the described cylindrical shell, be provided be used to the first division board that prevents from interfering with each other between two cell bodies in the described straight barrel type single tube, be provided with the second division board between the double flute that arranges in the described cylindrical shell, but be respectively arranged with on the described door closure with the straight barrel type single tube in two door capable of being openeds that cell body is connected arranging.
The beneficial effects of the utility model are: arrange between the double flute of the utility model in the selvage guide head and be provided with the second division board between the double flute that arranges in the first division board and the cylindrical shell, be that complete machine structure is the structure of " a pipe double flute ", can carry out simultaneously dual (being equivalent to originally two-tube) dyeing produces, owing to be provided with anti-tampering division board and openable actuating doors separately, can operate separately separately in the dyeing course.In the process that dyeing is produced, when need shutting down the processing problem, one of them cell body do not affect the normal production of another cell body; avoid occurring the dyeing quality problem such as shank seal, look flower, folding line, pipe be poor; again because water storage (dye liquor water, washings) the cavity double flute of cylindrical shell below shares; so can save great lot of water resources; bath raio has been reduced to below the 1:6; reduce energy consumption and sewage discharge, greatly be conducive to environmental protection.
As preferably, the longitudinal length of described the first division board is for to begin to the length of cell body end from the selvage guide head, and the anti-tampering division board setting of the full isolation in the centre that arranges in the selvage guide head can prevent that the square tube that fabric turns round and round from connecting, but forms the passage of fabric continuous circulation.
Further; the height of described the second division board is that the cylindrical shell top is to the distance of cell body bottom; length is the first division board and the second division board junction to the distance of barrel tip; wherein the first division board and the second division board connect as one; formed " a pipe double flute " structure of an integral body; in the process that dyeing is produced, when one of them cell body need be shut down the processing problem, do not affect the normal production of another groove, avoid occurring the dyeing quality problems such as shank seal, look flower, folding line, pipe be poor.
Further, also comprise flange at the bottom of door closure end socket, door closure flange, the door closure behind the described door closure joint, be located at the visual window on the door closure end socket, can clearly observe fabric in the cylindrical shell phenomenon such as whether tie a knot by visual window occurs, flange arrangement is realized the function of sealing so that door closure and cylindrical shell closely combine at the bottom of door closure end socket, door closure flange, the door closure simultaneously.
Further; described two cell bodies with the interior setting of straight barrel type single tube are connected; but the door capable of being opened that is arranged on the door closure is realized closing of door by a locking device; in the process that dyeing is produced, when wherein a groove need be shut down the processing problem, do not affect the normal production of another groove, avoid occurring the dyeing quality problems such as shank seal, look flower, folding line, pipe be poor.
Compared with prior art, advantage of the present utility model is as follows: (1) changes " a pipe double flute " into from " pipe one groove " of complete machine, water storage (dye liquor water, the washings) cavity of cylindrical shell below is the structure that double flute shares simultaneously, be implemented under the prerequisite that does not affect Color, reduce the consumption of dyestuff, water and steam, reduce bath raio, reduce energy consumption and sewage discharge, greatly be conducive to environmental protection; (2) but be respectively arranged with the door capable of being opened that is connected with the double flute body at door closure, in the process that dyeing is produced, when one of them cell body need be shut down the processing problem, do not affect the normal production of another groove, avoid occurring the dyeing quality problems such as shank seal, look flower, folding line, pipe be poor; (3) can adapt to the dyeing of various qualities, various texture fabrics; (4) combination property (cost performance) is better than original various high temperature-pressure dyeing machine and air-flow jet dyeing machine fully.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of the door closure of amplifier section;
Fig. 3 is the structural scheme of mechanism of selvage guide head part;
Fig. 4 is the structural representation of Fig. 4 part A-A direction.
Among the figure: 1, cylindrical shell, 2, the selvage guide head, 3, the straight barrel type single tube, 4, door closure, 4.1, the door closure end socket, 4.2 the door closure flange, flange at the bottom of 4.3 door closures, 4.4 visual windows, 5, the filter screen frid, 6, the first division board, the 7, second division board, but 8 door capable of being openeds, 9, locking device.
The specific embodiment
Below by specific embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.
As shown in Figure 1, the utility model is that a kind of High Temperature High Pressure is sprayed overflow low bath ratio dyeing machine, comprise cylindrical shell 1, selvage guide head 2, the selvage guide head is located at barrel front end, described selvage guide head comprise two ends adopt lower step mode and in establish the straight barrel type single tube 3 of two cell bodies, door closure 4, be provided with two cell bodies and filter screen frid 5 in the described cylindrical shell, it is characterized in that, be provided be used to the first division board 6 that prevents from interfering with each other between two cell bodies in the described straight barrel type single tube, be provided with the second division board 7 between the double flute that arranges in the described cylindrical shell, but be respectively arranged with the door capable of being opened 8 that is connected with two cell bodies arranging in the straight barrel type single tube on the described door closure.Shown in Fig. 1,4, the longitudinal length of wherein said the first division board 6 is for to begin to the length of cell body end from the selvage guide head, the height of described the second division board 7 is the cylindrical shell top to the distance of cell body bottom, and length is the first division board and the second division board junction to the distance of barrel tip.The utility model is by arranging the second division board between two cell bodies that the first division board are set between the double flute in the selvage guide head and arrange in cylindrical shell, so that complete machine structure becomes " a pipe double flute " structure, can carry out simultaneously dual (being equivalent to originally two-tube) dyeing produces, owing to be provided with anti-tampering division board and openable actuating doors separately, can operate separately separately in the dyeing course.In the process that dyeing is produced, when need shutting down the processing problem, one of them cell body do not affect the normal production of another cell body; avoid occurring the dyeing quality problems such as shank seal, look flower, folding line, pipe be poor in addition again because water storage (dye liquor water, washings) the cavity double flute of cylindrical shell below shares; so can save great lot of water resources; bath raio has been reduced to below the 1:6; reduce energy consumption and sewage discharge, greatly be conducive to environmental protection.
As shown in Figure 2, also comprise flange 4.3 at the bottom of door closure end socket 4.1, door closure flange 4.2, the door closure behind the described door closure joint, be located at the visual window 4.4 on the door closure end socket, can clearly observe fabric in the cylindrical shell phenomenon such as whether tie a knot by visual window occurs, flange arrangement is realized the function of sealing so that door closure and cylindrical shell closely combine at the bottom of door closure end socket, door closure flange, the door closure simultaneously.
As shown in Figure 3; described two cell bodies with the interior setting of straight barrel type single tube are connected; but the door capable of being opened that is arranged on the door closure is realized closing of door by a locking device 9; in the process that dyeing is produced, when one of them cell body need be shut down the processing problem, do not affect the normal production of another groove, avoid occurring the dyeing quality problems such as shank seal, look flower, folding line, pipe be poor.
Above-described embodiment is a kind of better scheme of the present utility model, is not that the utility model is done any pro forma restriction, also has other variant and remodeling under the prerequisite that does not exceed the technical scheme that claim puts down in writing.
Claims (5)
1. a High Temperature High Pressure is sprayed overflow low bath ratio dyeing machine, comprise cylindrical shell (1), selvage guide head (2), the selvage guide head is located at barrel front end, described selvage guide head comprise two ends adopt lower step mode and in establish the straight barrel type single tube (3) of two cell bodies, door closure (4), be provided with two cell bodies and filter screen frid (5) in the described cylindrical shell, it is characterized in that, be provided be used to the first division board (6) that prevents from interfering with each other between two cell bodies in the described straight barrel type single tube, be provided with the second division board (7) between the double flute that arranges in the described cylindrical shell, but be respectively arranged with the door capable of being opened (8) that is connected with two cell bodies arranging in the straight barrel type single tube on the described door closure.
2. High Temperature High Pressure according to claim 1 is sprayed overflow low bath ratio dyeing machine, it is characterized in that the longitudinal length of described the first division board (6) is for to begin to the length of cell body end from the selvage guide head.
3. High Temperature High Pressure according to claim 1 is sprayed overflow low bath ratio dyeing machine, it is characterized in that, the height of described the second division board (7) is the cylindrical shell top to the distance of cell body bottom, and length is the first division board and the second division board junction to the distance of barrel tip.
4. High Temperature High Pressure according to claim 1 is sprayed overflow low bath ratio dyeing machine, it is characterized in that described door cover structure also comprises flange (4.3) at the bottom of door closure end socket (4.1), door closure flange (4.2), the door closure, is located at the visual window (4.4) on the door closure end socket.
5. High Temperature High Pressure according to claim 1 is sprayed overflow low bath ratio dyeing machine, it is characterized in that, described two cell bodies with the interior setting of straight barrel type single tube are connected, but the door capable of being opened (7) that is arranged on the door closure is realized closing of door by a locking device (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220229281 CN202744792U (en) | 2012-05-18 | 2012-05-18 | High-temperature and high-pressure jet overflow dyeing machine with low bath ratio |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220229281 CN202744792U (en) | 2012-05-18 | 2012-05-18 | High-temperature and high-pressure jet overflow dyeing machine with low bath ratio |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202744792U true CN202744792U (en) | 2013-02-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220229281 Expired - Fee Related CN202744792U (en) | 2012-05-18 | 2012-05-18 | High-temperature and high-pressure jet overflow dyeing machine with low bath ratio |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202744792U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103898683A (en) * | 2014-04-12 | 2014-07-02 | 宁波市东盛纺织有限公司 | Low-bath-ratio dyeing machine |
| CN104593976A (en) * | 2015-02-06 | 2015-05-06 | 青岛富润达纺织有限公司 | Low-live bath ratio dyeing device of knitted fabric |
| CN110725088A (en) * | 2019-10-18 | 2020-01-24 | 无锡市康乐机械制造有限公司 | High-efficiency and energy-saving high temperature and high pressure dyeing machine |
-
2012
- 2012-05-18 CN CN 201220229281 patent/CN202744792U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103898683A (en) * | 2014-04-12 | 2014-07-02 | 宁波市东盛纺织有限公司 | Low-bath-ratio dyeing machine |
| CN103898683B (en) * | 2014-04-12 | 2016-01-20 | 宁波市东盛纺织有限公司 | A kind of low bath ratio dyeing machine |
| CN104593976A (en) * | 2015-02-06 | 2015-05-06 | 青岛富润达纺织有限公司 | Low-live bath ratio dyeing device of knitted fabric |
| CN110725088A (en) * | 2019-10-18 | 2020-01-24 | 无锡市康乐机械制造有限公司 | High-efficiency and energy-saving high temperature and high pressure dyeing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130220 Termination date: 20190518 |
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| CF01 | Termination of patent right due to non-payment of annual fee |