CN110725088A - High-efficiency energy-saving high-temperature high-pressure dyeing machine - Google Patents
High-efficiency energy-saving high-temperature high-pressure dyeing machine Download PDFInfo
- Publication number
- CN110725088A CN110725088A CN201910990674.3A CN201910990674A CN110725088A CN 110725088 A CN110725088 A CN 110725088A CN 201910990674 A CN201910990674 A CN 201910990674A CN 110725088 A CN110725088 A CN 110725088A
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- Prior art keywords
- dyeing
- barrel
- rotary
- barrel body
- concave groove
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- 238000004043 dyeing Methods 0.000 title claims abstract description 133
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000009981 jet dyeing Methods 0.000 claims description 19
- 210000005056 cell body Anatomy 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 4
- 239000007921 spray Substances 0.000 abstract description 3
- 239000004753 textile Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 2
- 238000007592 spray painting technique Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 108010066114 cabin-2 Proteins 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010016 exhaust dyeing Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B5/00—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a high-efficiency energy-saving high-temperature high-pressure dyeing machine, wherein a plurality of working cabins are arranged on one side of a dyeing barrel body, a pneumatic flip cover is correspondingly covered on each working cabin, a plurality of horizontally arranged rotary spray dyeing hanging shafts are arranged in the dyeing barrel body, a plurality of dyeing nozzles are arranged at the top end in the dyeing barrel body, two ends of the bottom of the dyeing barrel body are sealed by symmetrically arranged bevel seal plates, the center of the dyeing barrel body is a concave groove body after the dyeing barrel body is sealed by the bevel seal plates, hot water pipes are respectively paved on the bottom end surface of the concave groove body and the upper end surface of the bevel seal plate, and the bath ratio of the dyeing barrel body is controlled to be 4.5-5.5: 1. through the mode, the dyeing machine can have a perfect bath ratio for dyeing, the closed space of the bevel closing plate and the concave groove body are precisely calculated, so that a large amount of water is saved due to the semi-closed arrangement of the bottom of the dyeing cylinder body, a plurality of sets of dyeing coils are led into the dyeing cylinder body to synchronously work, and the working efficiency is greatly improved.
Description
Technical Field
The invention relates to the field of dyeing machines, in particular to an efficient energy-saving high-temperature high-pressure dyeing machine.
Background
The bath ratio is the term of textile dyeing and finishing, and refers to the ratio of the fabric in a dip-dyeing mode to the dye liquor. The bath ratio is the mass ratio of the dye liquor prepared during dip dyeing or exhaust dyeing to the dyed object. In practical applications, the density of the dye liquor is often treated as 1. The bath ratio is divided into the following parts: 20: 1; 30:1 is a large bath ratio. 3: 1; 5:1 is a small bath ratio. The production adopts a small bath ratio and the liquid consumption is less. A small sample is drawn in a laboratory by adopting a large bath ratio.
For example, 100 kg of textile is treated with 1000 kg of dye liquor, the bath ratio is 1: 10. Sometimes referred to as the weight ratio of dye liquor or the like to the textile. For example 1000 kg of dye liquor for 100 kg of textile, the bath ratio is 10: 1.
Disclosure of Invention
The invention mainly solves the technical problem of providing the high-efficiency energy-saving high-temperature high-pressure dyeing machine which can perform dyeing work with perfect bath ratio, and the closed space of the bevel closing plate and the concave groove body are precisely calculated, so that the bottom of the dyeing cylinder is semi-closed to save a large amount of water.
In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides a high-efficient energy-saving high temperature high pressure dyeing machine, including the dyeing barrel, a plurality of workbenches have been seted up to dyeing barrel one side, pneumatic flip is gone into to the correspondence lid on the workbench, be equipped with the rotatory jet-dyeing peg that many levels set up in the dyeing barrel, dyeing barrel bottom both ends are sealed through the dog-ear shrouding of symmetry setting, the dyeing barrel passes through central authorities present a spill cell body after the dog-ear shrouding seals, spill cell body upper end cover has the mesh grid board, all laid the hot-water line on spill cell body bottom terminal surface and the dog-ear shrouding upper end surface, fixed mounting has the heat transfer house steward on the dyeing barrel bottom lateral surface, the hot-water line with the heat transfer house steward is connected, the dyeing barrel passes through dog-ear shrouding closed bottom space controls the bath ratio at 4: 1.
in a preferred embodiment of the invention, the bevel sealing plate is composed of a vertical enclosing plate which is vertically and horizontally arranged and a horizontal enclosing plate which is horizontally and horizontally arranged, the vertical enclosing plate and the horizontal enclosing plate are mutually and vertically connected to seal two ends of the bottom of the dyeing cylinder, and the concave groove body is positioned between the bevel sealing plates.
In a preferred embodiment of the invention, the diameter of the dyeing cylinder body is 2100mm-2300 mm.
In a preferred embodiment of the invention, the width of the concave groove body is 400mm-650mm, and the height of the concave groove body is 500mm-600 mm.
In a preferred embodiment of the present invention, one end of the rotary jet dyeing hanging shaft is horizontally installed in the dyeing cylinder, the other end of the rotary jet dyeing hanging shaft is led out of the dyeing cylinder, and the leading-out end of the rotary jet dyeing hanging shaft is connected with rotary gears, the rotary gears are all connected to a gear shaft, the rotary jet dyeing hanging shaft drives the rotary gears to rotate synchronously through the gear shaft, and the gear shaft is connected with a motor device.
In a preferred embodiment of the invention, 12-52 rotary spray dyeing hanging shafts are arranged.
In a preferred embodiment of the invention, two blocking lump blocks are arranged on the annular bulges at the two ends of the rotary jet dyeing hanging shaft guided into the dyeing cylinder.
In a preferred embodiment of the invention, one end of the dyeing cylinder is also connected with a liquid level meter.
In a preferred embodiment of the invention, a pneumatic component is connected to the pneumatic flip cover, and one end of the pneumatic component is fixedly connected to the top end of the dyeing cylinder body.
In a preferred embodiment of the invention, base brackets are fixedly arranged at both ends of the bottom of the dyeing cylinder body, and the dyeing cylinder body is lifted off the ground through the base brackets.
In a preferred embodiment of the invention, the rotary spray-dyeing hanging shaft is provided with a plurality of spray-dyeing holes, and the length of the rotary spray-dyeing hanging shaft introduced into the dyeing cylinder is 1200mm-1800 mm.
The invention has the beneficial effects that: the dyeing machine can perform dyeing work with perfect bath ratio, the closed space of the bevel seal plate and the concave groove body are precisely calculated, so that a large amount of water is saved due to the semi-closed arrangement of the bottom of the dyeing cylinder body, and a plurality of sets of dyeing coils are led into the dyeing cylinder body to perform work synchronously, thereby greatly improving the working efficiency.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
FIG. 1 is a schematic structural diagram of a preferred embodiment of the high-efficiency energy-saving high-temperature high-pressure dyeing machine of the present invention;
FIG. 2 is a side view of a preferred embodiment of the high efficiency, energy saving high temperature, high pressure dyeing machine of the present invention;
the parts in the drawings are numbered as follows: 1. Dyeing the cylinder body; 2. A working cabin; 3. A pneumatic flip cover; 4. Rotating the spray-dyeing hanging shaft; 5. a bevel closing plate; 6. A concave groove body; 7. a mesh grid plate; 8. A hot water pipe; 9. A heat exchange main pipe; 10. A rotating gear; 11. A gear shaft; 12. Blocking lump blocks; 13. A liquid level meter; 14. A pneumatic assembly; 15. A base bracket.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 and 2, an embodiment of the present invention includes:
an efficient energy-saving high-temperature high-pressure dyeing machine comprises a dyeing cylinder body 1, wherein one side of the dyeing cylinder body 1 is provided with a plurality of working cabins 2, the working cabin 2 is correspondingly covered with a pneumatic flip 3, a plurality of rotary spray-dyeing hanging shafts 4 which are horizontally arranged are arranged in the dyeing cylinder body 1, two ends of the bottom of the dyeing cylinder body 1 are sealed by symmetrically arranged bevel seal plates 5, the center of the dyeing cylinder body 1 is a concave groove body 6 after being sealed by the bevel closing plate 5, the upper end of the concave groove body 6 is covered with a mesh grid plate 7, the end surface of the bottom of the concave groove body 6 and the upper end surface of the bevel closing plate 5 are respectively paved with a hot water pipe 8, a heat exchange main pipe 9 is fixedly arranged on the outer side surface of the bottom of the dyeing cylinder body 1, the hot water pipe 8 is connected with the heat exchange main pipe 9, the dyeing cylinder body 1 is controlled to have a bath ratio of 4.5-5.5 by closing the bottom space through the bevel closing plate 5: 1.
in addition, dog-ear shrouding 5 comprises the perpendicular bounding wall that erects that vertical level set up and the horizontal bounding wall that horizontal level set up, erect the bounding wall with horizontal bounding wall mutually perpendicular connects right 1 bottom both ends of dyeing barrel are sealed, spill cell body 6 is located between dog-ear shrouding 5.
In addition, the diameter of the dyeing cylinder body 1 is 2100mm-2300 mm.
In addition, the width of the concave trough body 6 is 400mm-650mm, and the height of the concave trough body 6 is 500mm-600 mm.
In addition, the horizontal installation of 4 one ends of rotatory jet-dyeing peg is in the dyeing barrel 1, the 4 other ends of rotatory jet-dyeing peg are derived the dyeing barrel 1 is outer and the derivation end is connected with rotating gear 10, rotating gear 10 all connects on a gear shaft 11, rotatory jet-dyeing peg 10 passes through gear shaft 11 drives rotating gear 10 is rotatory and synchronous rotation, gear shaft 11 is connected with motor device.
In addition, 12-52 rotary spray dyeing hanging shafts 4 are arranged.
In addition, it is leading-in the dyeing barrel 1 rotatory spray-painting peg 4 both ends annular arch is provided with two separation lump pieces 12.
In addition, one end of the dyeing cylinder body 1 is also connected with a liquid level meter 13.
In addition, the pneumatic flip cover 3 is connected with a pneumatic component 14, and one end of the pneumatic component 14 is fixedly connected to the top end of the dyeing cylinder body 1.
In addition, equal fixed mounting in dyeing barrel 1 bottom both ends has base bracket 15, dyeing barrel 1 passes through base bracket 15 puts up and leaves in ground.
In addition, a plurality of spray-dyeing holes are formed in the rotary spray-dyeing hanging shaft 4, and the length of the rotary spray-dyeing hanging shaft 4 led into the dyeing cylinder 1 is 1200-1800 mm. In the invention, one side of a dyeing cylinder 1 is provided with a plurality of working cabins 2, the working cabins 2 are correspondingly covered with a pneumatic flip 3, the pneumatic flip 3 is connected with a pneumatic component 14, one end of the pneumatic component 14 is fixedly connected to the top end of the dyeing cylinder 1, a plurality of horizontally arranged rotary spray-dyeing hanging shafts 4 are arranged in the dyeing cylinder 1, one end of each rotary spray-dyeing hanging shaft 4 is horizontally and horizontally arranged in the dyeing cylinder 1, the rotary spray-dyeing hanging shafts 4 are provided with a plurality of spray-dyeing holes, the length of the rotary spray-dyeing hanging shafts 4 led into the dyeing cylinder 1 is 1200mm-1800mm, two blocking lump blocks 12 are arranged on annular bulges at two ends of the rotary spray-dyeing hanging shafts 4 led into the dyeing cylinder 1, the other ends of the rotary spray-dyeing hanging shafts 4 are led out of the dyeing cylinder 1, the leading-out ends are connected with rotary gears 10, the rotary gears 10 are all connected on a gear shaft 11, the rotary spray-dyeing hanging, the gear shaft 11 is connected with a motor device, and 12-52 rotary spray-painting hanging shafts 4 are arranged.
1 bottom both ends of dyeing barrel seal through dog-ear shrouding 5 that the symmetry set up, dyeing barrel 1 seals back central authorities through dog-ear shrouding 5 and presents a spill cell body 6, 6 upper end covers of spill cell body have mesh grid plate 7, hot-water line 8 has all been laid on 6 bottom terminal surfaces of spill cell body and the 5 up end of dog-ear shrouding, fixed mounting has heat transfer house steward 9 on 1 bottom lateral surface of dyeing barrel, hot-water line 8 is connected with heat transfer house steward 9, 1 one end of dyeing barrel still is connected with level gauge 13, the equal fixed mounting in 1 bottom both ends of dyeing barrel has base bracket 15, dyeing barrel 1 erects from ground through base bracket 15.
Dog-ear shrouding 5 is erect the bounding wall by vertical level setting and horizontal bounding wall that horizontal level set up constitutes, erects bounding wall and horizontal bounding wall mutually perpendicular and connects and seal to 1 bottom both ends of dyeing barrel, and spill cell body 6 is located between dog-ear shrouding 5, and dyeing barrel 1 diameter is 2100mm-2300mm, and 6 width of spill cell body is 400mm-650mm, and 6 height of spill cell body are 500mm-600mm, and dyeing barrel 1 seals the bottom space through dog-ear shrouding 5 and controls the bath ratio at 4.5-5.5: 1, the dyeing machine can have a perfect bath ratio for dyeing work, the closed space of the bevel seal plate 5 and the concave groove body 6 are precisely calculated, so that a large amount of water is saved due to the semi-closed arrangement of the bottom of the dyeing cylinder body 1, and a plurality of sets of dyeing coils are led into the dyeing cylinder body 1 to synchronously work, thereby greatly improving the working efficiency.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The utility model provides an energy-efficient high temperature high pressure dyeing machine, includes the dyeing barrel, its characterized in that, a plurality of workbenches have been seted up to dyeing barrel one side, correspond on the workbench and cover into pneumatic flip, be equipped with the rotatory jet dyeing peg that many levels set up in the dyeing barrel, dyeing barrel bottom both ends are sealed through the dog-ear shrouding that the symmetry set up, the dyeing barrel passes through central authorities present a spill cell body after the dog-ear shrouding seals, spill cell body upper end cover has the mesh grid board, spill cell body bottom terminal surface with all laid the hot-water line on the dog-ear shrouding up end, fixed mounting has the heat transfer house steward on the dyeing barrel bottom lateral surface, the hot-water line with the heat transfer house steward is connected, the dyeing barrel passes through dog-ear shrouding closed bottom space controls the bath ratio at 4.5-5: 1.
2. the high-efficiency energy-saving high-temperature high-pressure dyeing machine according to claim 1, wherein the bevel closing plates are composed of vertical enclosing plates which are vertically and horizontally arranged and horizontal enclosing plates which are horizontally and horizontally arranged, the vertical enclosing plates and the horizontal enclosing plates are mutually and vertically connected to seal two ends of the bottom of the dyeing cylinder body, and the concave groove bodies are positioned between the bevel closing plates.
3. The high-efficiency energy-saving high-temperature high-pressure dyeing machine as claimed in claim 1, wherein the diameter of the dyeing cylinder is 2100mm-2300mm, the width of the concave groove body is 400mm-650mm, and the height of the concave groove body is 500mm-600 mm.
4. The dyeing machine of claim 1, wherein one end of said rotary jet dyeing hanging shaft is horizontally installed in said dyeing cylinder, the other end of said rotary jet dyeing hanging shaft is led out of said dyeing cylinder, and the leading-out end of said rotary jet dyeing hanging shaft is connected with a rotary gear, said rotary gears are all connected to a gear shaft, said rotary jet dyeing hanging shaft drives said rotary gear to rotate synchronously through said gear shaft, and said gear shaft is connected with a motor device.
5. An efficient energy-saving high-temperature high-pressure dyeing machine according to claim 4, characterized in that 12-52 rotary jet dyeing hanging shafts are installed.
6. The high-efficiency energy-saving high-temperature high-pressure dyeing machine according to claim 1, characterized in that two blocking lump blocks are arranged on the annular protrusions at the two ends of the rotary jet dyeing hanging shaft led into the dyeing cylinder body.
7. The machine of claim 1, wherein a liquid level gauge is further connected to one end of the dyeing drum.
8. The machine according to claim 1, characterized in that said pneumatic flip-lid is connected with a pneumatic assembly, one end of said pneumatic assembly is fixedly connected to the top end of said dyeing drum.
9. The dyeing machine of claim 1, wherein a base bracket is fixedly mounted at each end of the bottom of the dyeing drum, and the dyeing drum is supported off the ground through the base bracket.
10. The dyeing machine of claim 1, wherein said rotary jet dyeing hanging shaft has a plurality of jet dyeing holes, and the length of said rotary jet dyeing hanging shaft introduced into said dyeing cylinder is 1200mm-1800 mm.
Priority Applications (1)
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CN201910990674.3A CN110725088A (en) | 2019-10-18 | 2019-10-18 | High-efficiency energy-saving high-temperature high-pressure dyeing machine |
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CN201910990674.3A CN110725088A (en) | 2019-10-18 | 2019-10-18 | High-efficiency energy-saving high-temperature high-pressure dyeing machine |
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CN110725088A true CN110725088A (en) | 2020-01-24 |
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CN201910990674.3A Pending CN110725088A (en) | 2019-10-18 | 2019-10-18 | High-efficiency energy-saving high-temperature high-pressure dyeing machine |
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Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200265663Y1 (en) * | 2001-11-10 | 2002-02-25 | 장경우 | spray dyeing machine for staple fiber |
CN2560654Y (en) * | 2002-07-11 | 2003-07-16 | 青岛双力钛钢设备有限公司 | Low bath ratio bleaching and dyeing machine |
KR200352821Y1 (en) * | 2004-03-29 | 2004-06-07 | 이기열 | Spraying type dyeing machine for yarn hanks in high temperature and high pressure |
CN102677415A (en) * | 2012-05-18 | 2012-09-19 | 杭州智能染整设备有限公司 | Ultra-low liquor ratio environment-friendly rope dyeing machine for high-temperature and high-pressure jet liquid flow |
CN202744792U (en) * | 2012-05-18 | 2013-02-20 | 杭州智能染整设备有限公司 | High-temperature and high-pressure jet overflow dyeing machine with low bath ratio |
CN204662059U (en) * | 2015-03-24 | 2015-09-23 | 陈庆祥 | Flat gradient shape cloth storage trough stack shell |
CN206359756U (en) * | 2016-12-23 | 2017-07-28 | 叶俊驰 | A kind of energy-saving cloth storage trough |
CN107488954A (en) * | 2017-07-11 | 2017-12-19 | 广州番禺高勋染整设备制造有限公司 | A kind of low bath raio segmental dyeing Spray-painting machine |
CN207003014U (en) * | 2017-05-24 | 2018-02-13 | 青岛胶南三星针织有限公司 | A kind of multi-cavity dyeing apparatus of short liquor dyeing machine |
CN211620866U (en) * | 2019-10-18 | 2020-10-02 | 无锡市康乐机械制造有限公司 | High-efficiency energy-saving high-temperature high-pressure dyeing machine |
-
2019
- 2019-10-18 CN CN201910990674.3A patent/CN110725088A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200265663Y1 (en) * | 2001-11-10 | 2002-02-25 | 장경우 | spray dyeing machine for staple fiber |
CN2560654Y (en) * | 2002-07-11 | 2003-07-16 | 青岛双力钛钢设备有限公司 | Low bath ratio bleaching and dyeing machine |
KR200352821Y1 (en) * | 2004-03-29 | 2004-06-07 | 이기열 | Spraying type dyeing machine for yarn hanks in high temperature and high pressure |
CN102677415A (en) * | 2012-05-18 | 2012-09-19 | 杭州智能染整设备有限公司 | Ultra-low liquor ratio environment-friendly rope dyeing machine for high-temperature and high-pressure jet liquid flow |
CN202744792U (en) * | 2012-05-18 | 2013-02-20 | 杭州智能染整设备有限公司 | High-temperature and high-pressure jet overflow dyeing machine with low bath ratio |
CN204662059U (en) * | 2015-03-24 | 2015-09-23 | 陈庆祥 | Flat gradient shape cloth storage trough stack shell |
CN206359756U (en) * | 2016-12-23 | 2017-07-28 | 叶俊驰 | A kind of energy-saving cloth storage trough |
CN207003014U (en) * | 2017-05-24 | 2018-02-13 | 青岛胶南三星针织有限公司 | A kind of multi-cavity dyeing apparatus of short liquor dyeing machine |
CN107488954A (en) * | 2017-07-11 | 2017-12-19 | 广州番禺高勋染整设备制造有限公司 | A kind of low bath raio segmental dyeing Spray-painting machine |
CN211620866U (en) * | 2019-10-18 | 2020-10-02 | 无锡市康乐机械制造有限公司 | High-efficiency energy-saving high-temperature high-pressure dyeing machine |
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