CN102677415A - Ultra-low liquor ratio environment-friendly rope dyeing machine for high-temperature and high-pressure jet liquid flow - Google Patents

Ultra-low liquor ratio environment-friendly rope dyeing machine for high-temperature and high-pressure jet liquid flow Download PDF

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Publication number
CN102677415A
CN102677415A CN201210159661XA CN201210159661A CN102677415A CN 102677415 A CN102677415 A CN 102677415A CN 201210159661X A CN201210159661X A CN 201210159661XA CN 201210159661 A CN201210159661 A CN 201210159661A CN 102677415 A CN102677415 A CN 102677415A
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cloth
cylindrical shell
cloth guide
barrel
dyeing machine
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CN201210159661XA
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CN102677415B (en
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李波
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ZHEJIANG ZHONGTE INTELLIGENT EQUIPMENT Co.,Ltd.
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HANGZHOU INTELLIGENT DYEING AND FINISHING EQUIPMENT CO Ltd
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Publication of CN102677415A publication Critical patent/CN102677415A/en
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Abstract

The invention discloses an ultra-low liquor ratio environment-friendly rope dyeing machine for high-temperature and high-pressure jet liquid flow, which comprises a barrel (1), a cloth guide head (2), a cloth guide pipe (3) and a cloth transition groove (4) arranged at the tail end inside the barrel.. The cloth guide head is arranged at the front end of the barrel; the cloth guide head comprises a straight-barrel single tube (5) of which two ends adopt a go-down mode and the internal part is provided with two groove bodies, and a door cover (6); the two groove bodies and a filter screen slot plate (7) are arranged inside the barrel; a cloth arranging groove (8) with an up-warp structure is arranged at the tail end of the cloth transition groove; the cloth guide pipe is located at the lower part inside the barrel of the machine body; the left end of the cloth guide pipe is connected with a nozzle (9), and the right end of the cloth guide pipe swerves to enter the barrel from bottom to top and then is connected with a lower brim plate (8..1) at the tail end of the cloth arranging groove with a go-up structure. The cloth guide pipe is located at the lower part inside the barrel of the machine body, and the up-warp structure is arranged at the tail end of the cloth guide groove, so the cloth guide pipe is full of dye liquor, the dye quality is improved, the water resource is saved, the liquor ratio is reduced to 1: 6, the sewage discharge is reduced and the environment is protected..

Description

The ultralow bath raio environment-friendly type of HTHP spray liquid flow rope dyeing machine
Technical field
The present invention relates to a kind of high temperature-pressure dyeing machine, the particularly a kind of ultralow bath raio environment-friendly type of HTHP spray liquid flow rope dyeing machine that is used to reduce energy consumption, sewage discharge and reduction bath raio environment-friendly type.
Background technology
Existing HTHP spray liquid flow dyeing machine structure comprises cylindrical shell, cloth guide tube, and wherein cloth guide tube is a straight barrel type; The straight barrel type cloth guide tube is located at the cylindrical shell outside mostly; What wherein cloth guide tube was located at the outer side-lower of cylindrical shell is referred to as lower step mode cloth guide tube dyeing machine, and what cloth guide tube was located at top, the cylindrical shell outside is referred to as upgoing type cloth guide tube dyeing machine, because cloth guide tube exposes; Be prone to heat radiation and reduced the temperature of dye liquor in the pipe; Make that fabric residing temperature when dyeing is unstable, thereby influenced dyeing quality, secondly used cylindrical shell and the cloth guide tube of this dyeing machine often is horizontal positioned; Therefore need a large amount of water to flow into and to guarantee to be full of dye liquor in submergence cloth and the cloth guide tube, also influenced dyeing quality.Therefore the required water yield is bigger, and it is excessive to be bath raio.When overwhelming majority dyeing finished, dyestuff reached concentration balance in water He on the fiber.The bath raio of existing various high temperature-pressure dyeing machines is generally 1: 8-1: 10, and the energy and resource consumption are big comparatively speaking, and sewage discharge is many, and is big to environment damage.And at present the so-called state-of-the-art air flow jetting dyeing machine defective that is difficult to overcome because of himself is difficult to promote: (1), because its staining method is that dye liquor is ejected into fabric face under the air-flow effect; So permeability is relatively poor; COLOR FASTNESS descends greatly, can not guarantee high compactness coloration of textile materials effect and dyeing quality; (2), because its dyeing mainly is the surface that acts on fabric, so dye penetration property be difficult to guarantee, in a single day be easy to generate quality flaws such as look flower, and produce the dyeing quality problem and can't return and dye (repairing); (3), because of the needs of gas flow, its power consumption is higher than existing liquid-flow dyeing machine power consumption more than one times; (4), import equipment costs an arm and a leg.
Summary of the invention
The cloth guide tube that the objective of the invention is to solve HTHP spray liquid flow dyeing machine in the above-mentioned prior art is located at the cylindrical shell outside, makes dyeing machine in the running, needs dye liquor to be full of cloth guide tube; This just causes cloth heavy excessive with the ratio of dye liquor; Be that the excessive not enough cloth simultaneously of bath raio gets into the cylindrical shell of straight barrel formula, make that the required water yield of water storage (dye liquor water, washings) in the cylindrical shell increases, this has just caused the deficiency of great lot of water resources waste; Proposing a kind of cloth guide tube is located in the cylindrical shell and the two ends of cylindrical shell are the bending upwards type structure; Dyeing quality is higher, and can practice thrift great lot of water resources, and bath raio has been reduced to below 1: 6; Reduce energy consumption and sewage discharge, help protecting the ultralow bath raio environment-friendly type of the HTHP spray liquid flow rope dyeing machine of environment.
The technical solution adopted for the present invention to solve the technical problems is: the ultralow bath raio environment-friendly type of a kind of HTHP spray liquid flow rope dyeing machine; Comprise cylindrical shell, the selvage guide head, cloth guide tube and be located at tail end in the cylindrical shell cross the cloth groove; Said selvage guide head is located at barrel front end; Said selvage guide head comprise two ends adopt lower step mode and in establish straight barrel type single tube, the door closure of two cell bodies, be provided with two cell bodies and filter screen frid in the said cylindrical shell, the said tail end that crosses the cloth groove is provided with the whole cloth groove of bending upwards type structure; Said cloth guide tube is positioned at fuselage cylindrical shell bottom; The cloth guide tube left end is connected with spout, after the cloth guide tube right-hand member from bottom to top curves and gets into cylindrical shell, is connected with the inframarginal at the whole cloth groove tail end place of bending upwards type structure.
The invention has the beneficial effects as follows: because cloth guide tube is positioned at the bottom of fuselage cylindrical shell; After the afterbody of cloth guide tube from bottom to top curves and gets into cylindrical shell, be connected with the inframarginal at the whole cloth groove tail end place of bending upwards type structure, thereby avoided original cloth guide tube to be located at the problem that the outside dye liquor temperature that is occurred of cylindrical shell descends; Bending upwards type cloth guide tube structure can guarantee to be full of in the cloth guide tube dye liquor again simultaneously; Improved dyeing quality, the selvage guide head bending upwards type structure and the cylindrical shell tail end bending upwards type structure of stack shell one end have been formed the structure that whole cylindrical shell two ends are bending upwards type simultaneously, make that the required water yield of water storage (dye liquor water, washings) in the cylindrical shell reduces; So can practice thrift great lot of water resources; Bath raio has been reduced to below 1: 6, reduces energy consumption and sewage discharge, greatly help environmental protection.
As preferably, the two ends of said cloth guide tube are fixed by welding in bottom in the cylindrical shell.
Further; Be provided with between two cell bodies in the said straight barrel type single tube and be used to prevent first division board that interferes with each other; Be provided with second division board between the double flute that is provided with in the said cylindrical shell, be respectively arranged with on the said door closure with the straight barrel type single tube in two doors opened that cell body is connected being provided with.Be provided with second division board between the double flute that is provided with in first division board and the cylindrical shell through being provided with between the double flute in the selvage guide head; Be that complete machine structure is the structure of " a pipe double flute "; Can carry out dual (being equivalent to originally two-tube) dyeing simultaneously produces; Owing to be provided with anti-tampering division board and openable separately actuating doors, can operate separately separately in the dyeing course.In the process that dyeing is produced,, one of them cell body do not influence the ordinary production of another cell body when need shutting down handling problem; Avoid occurring dyeing quality problems such as shank seal, look flower, folding line, pipe difference; Because water storage (dye liquor water, washings) the cavity double flute of cylindrical shell below is shared,, bath raio has been reduced to below 1: 6 again so can practice thrift great lot of water resources; Reduce energy consumption and sewage discharge, greatly help environmental protection.
Further; The longitudinal length of described first division board is the longitudinal length from the selvage guide head; Full division board part in the middle of promptly height selvage guide head is divided into up and down; The anti-tampering division board setting of the full isolation in the centre that is provided with in the selvage guide head can prevent that the square tube that fabric turns round and round from connecting, and forms the passage that fabric can circulate continuously.
Further; The height of described second division board is that cylindrical shell is to bottom cell body; Length is intersection point place that first division board and second division board two parts connect as one for to the cylindrical shell other end; Wherein first division board and second division board connect as one; Formed " a pipe double flute " structure of an integral body, in the process that dyeing is produced, need shut down the ordinary production that does not influence another groove when handling problems, avoided occurring dyeing quality problems such as shank seal, look flower, folding line, pipe difference when one of them cell body.
Further; Also comprise flange at the bottom of door closure end socket, door closure flange, the door closure behind the described door closure joint, be located at the visual window on the door closure end socket; Can clearly observe fabric in cylindrical shell phenomenon such as whether tie a knot through visual window takes place; Flange arrangement makes door closure and cylindrical shell closely combine at the bottom of door closure end socket, door closure flange, the door closure simultaneously, realizes the function of sealing.
Further; Described two cell bodies with the interior setting of straight barrel type single tube are connected; The door opened that is arranged on the door closure is realized closing of door through a locking device; In the process that dyeing is produced, when wherein a groove need be shut down handling problem, do not influence the ordinary production of another groove, avoid occurring dyeing quality problems such as shank seal, look flower, folding line, pipe difference.
Compared with prior art; Advantage of the present invention is following: (1) storage cloth guide tube is positioned at the bottom of fuselage cylindrical shell; After the afterbody of cloth guide tube from bottom to top curves and gets into cylindrical shell, be connected with the inframarginal at the whole cloth groove tail end place of bending upwards type structure, thereby avoided original cloth guide tube to be located at the problem that the outside dye liquor temperature that is occurred of cylindrical shell descends; Bending upwards type cloth guide tube structure can guarantee again to be full of dye liquor in the cloth guide tube simultaneously, has improved dyeing quality; (2) the stack shell two ends are the structure of bending upwards type; Make the required water yield of water storage (dye liquor water, washings) in the cylindrical shell reduce,, bath raio has been reduced to below 1: 6 so can practice thrift great lot of water resources; Reduce energy consumption and sewage discharge, greatly help environmental protection.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the enlarged diagram of selvage guide head door closure of the present invention;
Fig. 3 is the structural scheme of mechanism of selvage guide head part;
Fig. 4 is the structural representation of Fig. 3 part A-A direction;
But Fig. 5 is the structural representation of B to the open operation door.
Among the figure: 1, cylindrical shell, 2, the selvage guide head, 3, cloth guide tube, 4, cross cloth groove 5, straight barrel type single tube, 6, door closure; 6.1 the door closure end socket, 6.2, the door closure flange, 6.3, flange at the bottom of the door closure, 6.4 visual windows; 7, filter screen frid, 8, whole cloth groove, 8.1 whole cloth groove inframarginals, 9, spout; 10, first division board, 11, second division board, 12, can open door, 13, locking device.
The specific embodiment
Pass through specific embodiment below, and combine accompanying drawing, technical scheme of the present invention is further specified.
As shown in Figure 1, the present invention is the ultralow bath raio environment-friendly type of an a kind of HTHP spray liquid flow rope dyeing machine, comprises cylindrical shell 1; Selvage guide head 2; Cloth guide tube 3 and be located at tail end in the cylindrical shell cross cloth groove 4, said selvage guide head is located at barrel front end, said selvage guide head comprise two ends adopt lower step mode and in establish straight barrel type single tube 5, the door closure 6 of two cell bodies; Be provided with two cell bodies and filter screen frid 7 in the said cylindrical shell; The said tail end that crosses the cloth groove is provided with the whole cloth groove 8 of bending upwards type structure, and said cloth guide tube is positioned at fuselage cylindrical shell bottom, and the cloth guide tube left end is connected with spout 9; After the cloth guide tube right-hand member from bottom to top curves and gets into cylindrical shell, be connected with the inframarginal 8.1 at the whole cloth groove tail end place of bending upwards type structure.Wherein the two ends of cloth guide tube are fixed by welding in bottom in the cylindrical shell; The two ends of cloth guide tube are fixed by welding in bottom in the cylindrical shell; Be provided with between two cell bodies in the straight barrel type single tube and be used to prevent first division board 10 that interferes with each other; Be provided with second division board 11 between the double flute that is provided with in the said cylindrical shell; As shown in Figure 5, be respectively arranged with on the said door closure with the straight barrel type single tube in two doors opened that cell body is connected 12 being provided with.Be provided with second division board between the double flute that is provided with in first division board and the cylindrical shell through being provided with between the double flute in the selvage guide head; Be that complete machine structure is the structure of " a pipe double flute "; Can carry out dual (being equivalent to originally two-tube) dyeing simultaneously produces; Owing to be provided with anti-tampering division board and openable separately actuating doors, can operate separately separately in the dyeing course.In the process that dyeing is produced,, one of them cell body do not influence the ordinary production of another cell body when need shutting down handling problem; Avoid occurring dyeing quality problems such as shank seal, look flower, folding line, pipe difference; Because water storage (dye liquor water, washings) the cavity double flute of cylindrical shell below is shared,, bath raio has been reduced to below 1: 6 again so can practice thrift great lot of water resources; Reduce energy consumption and sewage discharge, greatly help environmental protection.Wherein the longitudinal length of first division board is the longitudinal length from the selvage guide head; Full division board part in the middle of promptly height selvage guide head is divided into up and down; The anti-tampering division board setting of the full isolation in the centre that is provided with in the selvage guide head can prevent that the square tube that fabric turns round and round from connecting, and forms the passage that fabric can circulate continuously; The height of described second division board is that cylindrical shell is to bottom cell body; Length is intersection point place that first division board and second division board two parts connect as one for to the cylindrical shell other end, and wherein first division board and second division board connect as one, and have formed " one manages double flute " structure of an integral body; In the process that dyeing is produced, need shut down the ordinary production that does not influence another groove when handling problems, avoid occurring dyeing quality problems such as shank seal, look flower, folding line, pipe difference when one of them cell body.
Like Fig. 2,3, shown in 4; Door cover structure also comprises flange 6.3 at the bottom of door closure end socket 6.1, door closure flange 6.2, the door closure, is located at the visual window 6.4 on the door closure end socket; Can clearly observe fabric in cylindrical shell phenomenon such as whether tie a knot through visual window takes place; Flange arrangement makes door closure and cylindrical shell closely combine at the bottom of door closure end socket, door closure flange, the door closure simultaneously, realizes the function of sealing.Described two cell bodies with the interior setting of straight barrel type single tube are connected; The door opened that is arranged on the door closure is realized closing of door through a locking device; In the process that dyeing is produced, when wherein a groove need be shut down handling problem, do not influence the ordinary production of another groove, avoid occurring dyeing quality problems such as shank seal, look flower, folding line, pipe difference.
Above-described embodiment is a kind of preferable scheme of the present invention, is not that the present invention is done any pro forma restriction, under the prerequisite that does not exceed the technical scheme that claim puts down in writing, also has other variant and remodeling.

Claims (6)

1. the ultralow bath raio environment-friendly type of a HTHP spray liquid flow rope dyeing machine comprises cylindrical shell (1), selvage guide head (2); Cloth guide tube (3) and be located at tail end in the cylindrical shell cross cloth groove (4); Said selvage guide head is located at barrel front end, said selvage guide head comprise two ends adopt lower step mode and in establish straight barrel type single tube (5), the door closure (6) of two cell bodies, be provided with two cell bodies and filter screen frid (7) in the said cylindrical shell; The said tail end that crosses the cloth groove is provided with the whole cloth groove (8) of bending upwards type structure; It is characterized in that said cloth guide tube is positioned at fuselage cylindrical shell bottom, the cloth guide tube left end is connected with spout (9); After the cloth guide tube right-hand member from bottom to top curves and gets into cylindrical shell, be connected with the inframarginal (8.1) at the whole cloth groove tail end place of upgoing type structure.
2. the ultralow bath raio environment-friendly type of HTHP spray liquid flow according to claim 1 rope dyeing machine is characterized in that, the two ends of said cloth guide tube are fixed by welding in bottom in the cylindrical shell.
3. the ultralow bath raio environment-friendly type of HTHP spray liquid flow according to claim 1 rope dyeing machine; It is characterized in that; Be provided with between two cell bodies in the said straight barrel type single tube and be used to prevent first division board (10) that interferes with each other; Be provided with second division board (11) between the double flute that is provided with in the said cylindrical shell, be respectively arranged with on the said door closure with the straight barrel type single tube in two doors opened that cell body is connected (12) of being provided with.
4. according to claim 1 or the ultralow bath raio environment-friendly type of 3 described high HTHP spray liquid flows rope dyeing machine; It is characterized in that; The height of described second division board is a cylindrical shell to a little less than the cell body bottom, and it is to the cylindrical shell other end with the intersection point place that second division board two parts connect as one that length is first division board.
5. the ultralow bath raio environment-friendly type of HTHP spray liquid flow according to claim 1 rope dyeing machine; It is characterized in that described door cover structure also comprises flange (6.3) at the bottom of door closure end socket (6.1), door closure flange (6.2), the door closure, is located at the visual window (6.4) on the door closure end socket.
6. the ultralow bath raio environment-friendly type of HTHP spray liquid flow according to claim 1 rope dyeing machine; It is characterized in that; Described two cell bodies with the interior setting of straight barrel type single tube are connected, and the door opened that is arranged on the door closure is realized closing of door through a locking device (13).
CN201210159661.XA 2012-05-18 2012-05-18 High Temperature High Pressure spray liquid flow ultra-low bath ratio environment-friendly type rope dyeing machine Active CN102677415B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104652065A (en) * 2015-03-06 2015-05-27 嘉兴斯威德绒面超纤有限公司 Rope-like dyeing machine
CN105177888A (en) * 2015-08-14 2015-12-23 吴江福爱梁纺织有限公司 Open width overflow dyeing device
CN110725088A (en) * 2019-10-18 2020-01-24 无锡市康乐机械制造有限公司 High-efficiency and energy-saving high temperature and high pressure dyeing machine

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3587256A (en) * 1968-08-16 1971-06-28 Avesta Jernverks Ab Machine for dyeing textile material
CN1195723A (en) * 1998-01-26 1998-10-14 锡山市华洋机械制造有限公司 Double overflow high temp. high speed dyeing machine
CN2644462Y (en) * 2003-08-12 2004-09-29 陈庆祥 Pressure-equalizing water-saving tank for high-temperature dyeing machine
CN101270541A (en) * 2007-03-23 2008-09-24 科万商标投资有限公司 Jet fabric dyeing machine
CN202030937U (en) * 2011-03-24 2011-11-09 杭州智能染整设备有限公司 Connection structure of aqueduct rear end and fabric guide tube of high-temperature high-pressure dyeing machine
CN202744791U (en) * 2012-05-18 2013-02-20 杭州智能染整设备有限公司 Environment-friendly high-temperature and high-pressure rope-shaped jet liquid flow dyeing machine with ultralow bath ratio

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3587256A (en) * 1968-08-16 1971-06-28 Avesta Jernverks Ab Machine for dyeing textile material
CN1195723A (en) * 1998-01-26 1998-10-14 锡山市华洋机械制造有限公司 Double overflow high temp. high speed dyeing machine
CN2644462Y (en) * 2003-08-12 2004-09-29 陈庆祥 Pressure-equalizing water-saving tank for high-temperature dyeing machine
CN101270541A (en) * 2007-03-23 2008-09-24 科万商标投资有限公司 Jet fabric dyeing machine
CN202030937U (en) * 2011-03-24 2011-11-09 杭州智能染整设备有限公司 Connection structure of aqueduct rear end and fabric guide tube of high-temperature high-pressure dyeing machine
CN202744791U (en) * 2012-05-18 2013-02-20 杭州智能染整设备有限公司 Environment-friendly high-temperature and high-pressure rope-shaped jet liquid flow dyeing machine with ultralow bath ratio

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104652065A (en) * 2015-03-06 2015-05-27 嘉兴斯威德绒面超纤有限公司 Rope-like dyeing machine
CN105177888A (en) * 2015-08-14 2015-12-23 吴江福爱梁纺织有限公司 Open width overflow dyeing device
CN110725088A (en) * 2019-10-18 2020-01-24 无锡市康乐机械制造有限公司 High-efficiency and energy-saving high temperature and high pressure dyeing machine

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Effective date of registration: 20201223

Address after: Qingguan Industrial Park, Huanan Town, Zhejiang Province

Patentee after: ZHEJIANG ZHONGTE INTELLIGENT EQUIPMENT Co.,Ltd.

Address before: 311113 Liangzhu Anxi Industrial Park, Yuhang District, Hangzhou City, Zhejiang Province

Patentee before: HANGZHOU INTELLIGENT DYEING FINISHING EQUIPMENT Co.,Ltd.

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Denomination of invention: High temperature and high pressure jet liquid flow ultra-low bath ratio environmentally friendly rope dyeing machine

Granted publication date: 20160914

Pledgee: Zhejiang Deqing Rural Commercial Bank Co.,Ltd. Zhongguan sub branch

Pledgor: ZHEJIANG ZHONGTE INTELLIGENT EQUIPMENT CO.,LTD.

Registration number: Y2024980015315