CN202744791U - Environment-friendly high-temperature and high-pressure rope-shaped jet liquid flow dyeing machine with ultralow bath ratio - Google Patents

Environment-friendly high-temperature and high-pressure rope-shaped jet liquid flow dyeing machine with ultralow bath ratio Download PDF

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Publication number
CN202744791U
CN202744791U CN 201220226001 CN201220226001U CN202744791U CN 202744791 U CN202744791 U CN 202744791U CN 201220226001 CN201220226001 CN 201220226001 CN 201220226001 U CN201220226001 U CN 201220226001U CN 202744791 U CN202744791 U CN 202744791U
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China
Prior art keywords
cylindrical shell
cloth
cloth guide
liquid flow
bath ratio
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Expired - Fee Related
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CN 201220226001
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Chinese (zh)
Inventor
李波
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HANGZHOU INTELLIGENT DYEING AND FINISHING EQUIPMENT CO Ltd
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HANGZHOU INTELLIGENT DYEING AND FINISHING EQUIPMENT CO Ltd
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Priority to CN 201220226001 priority Critical patent/CN202744791U/en
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Abstract

The utility model discloses an environment-friendly high-temperature and high-pressure rope-shaped jet liquid flow dyeing machine with ultralow bath ratio, which comprises a barrel body (1), a cloth guide head (2), a cloth guide pipe (3), and a cloth conveying groove (4) formed at the tail end inside the barrel body, wherein the cloth guide head is arranged at the front end of the barrel body and comprises a straight barrel-type single pipe (5) and a door cover (6), the two ends of the straight barrel-type single pipe (5) are downgoing, and two groove bodies are arranged inside the straight barrel-type single pipe (5); two groove bodies and a filter screen groove plate (7) are arranged inside the barrel body; a cloth trimming groove (8) adopting an upturned structure is formed at the tail end of the cloth conveying groove; and the cloth guide pipe is positioned at the lower part inside the barrel body of a machine body, the left end of the cloth guide pipe is connected with a jet (9), and the right end of the cloth guide pipe is bent to enter the barrel body from the bottom up and is connected with a lower edge plate (8.1) at the tail end of the cloth trimming groove with an upgoing structure. As the cloth guide pipe is positioned at the lower part inside the barrel body of the machine body, and the tail part of the cloth guide pipe is upturned, so that the dye liquor is filled in the cloth guide pipe, the dyeing quality is improved, the water resources are saved, the bath ratio is reduced to be lower than 1:6, the sewage discharge is reduced, and the environment is protected.

Description

High Temperature High Pressure spray liquid flow ultra-low bath ratio environment-friendly type rope dyeing machine
Technical field
The utility model relates to a kind of high temperature-pressure dyeing machine, particularly a kind of High Temperature High Pressure spray liquid flow ultra-low bath ratio environment-friendly type rope dyeing machine for reducing energy consumption, sewage discharge and reducing the bath raio environment-friendly type.
Background technology
Existing High Temperature High Pressure spray liquid flow dyeing machine structure comprises cylindrical shell, cloth guide tube, wherein cloth guide tube is straight barrel type, the straight barrel type cloth guide tube is located at the cylindrical shell outside mostly, what wherein cloth guide tube was located at the outer side-lower of cylindrical shell is referred to as lower step mode cloth guide tube dyeing machine, what cloth guide tube was located at cylindrical shell outside top is referred to as upgoing type cloth guide tube dyeing machine, because cloth guide tube exposes, easily dispel the heat and reduced the temperature of dye liquor in the pipe, so that fabric residing temperature when dyeing is unstable, thereby affected the quality of dyeing, secondly used cylindrical shell and the cloth guide tube of this dyeing machine often is horizontal positioned, therefore need a large amount of water to flow in guarantee submergence cloth and the cloth guide tube and be full of dye liquor, also affected the quality of dyeing.Therefore the required water yield is larger, and it is excessive to be bath raio.When overwhelming majority dyeing finished, dyestuff reached concentration balance with fiber in water.The bath raio of existing various high temperature-pressure dyeing machines is generally at 1:8-1:10, and the energy and resource consumption are large comparatively speaking, and sewage discharge is many, and environmental disruption is large.And at present the so-called state-of-the-art jet-impingement dyeing machine defective that is difficult to overcome because of himself is difficult to promote: (1), because its staining method is that dye liquor is ejected into fabric face under airflow function, so permeability is relatively poor, COLOR FASTNESS descends greatly, can not guarantee Color and the dyeing quality of high compactness fabric; (2), because its dyeing mainly is the surface that acts on fabric, so dye penetration be difficult to guarantee, in a single day produce easily the quality flaws such as look flower, and produce the dyeing quality problem and can't return and dye (repairing); (3), because of the needs of gas flow, its power consumption is higher than existing liquid-flow dyeing machine power consumption more than one times; (4), import equipment is expensive.
The utility model content
The purpose of this utility model is to solve the cloth guide tube of High Temperature High Pressure spray liquid flow dyeing machine in the above-mentioned prior art and is located at the cylindrical shell outside; so that dyeing machine in the running; need dye liquor to be full of cloth guide tube; this just causes cloth heavy excessive with the ratio of dye liquor; be that the excessive not enough simultaneously cloth of bath raio enters the cylindrical shell of straight barrel formula; so that water storage (the dye liquor water in the cylindrical shell; washings) the required water yield increases; this has just caused the deficiency of great lot of water resources waste; proposing a kind of cloth guide tube is located in the cylindrical shell and the two ends of cylindrical shell are the bending upwards type structure; dyeing quality is higher; and can save great lot of water resources; bath raio has been reduced to below the 1:6; reduce energy consumption and sewage discharge, be conducive to the High Temperature High Pressure spray liquid flow ultra-low bath ratio environment-friendly type rope dyeing machine of protection of the environment.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of High Temperature High Pressure spray liquid flow ultra-low bath ratio environment-friendly type rope dyeing machine, comprise cylindrical shell, the selvage guide head, cloth guide tube and be located at tail end in the cylindrical shell cross the cloth groove, described selvage guide head is located at barrel front end, described selvage guide head comprise two ends adopt lower step mode and in establish the straight barrel type single tube of two cell bodies, door closure, be provided with two cell bodies and filter screen frid in the described cylindrical shell, the described tail end that crosses the cloth groove is provided with the whole cloth groove of bending upwards type structure, described cloth guide tube is positioned at fuselage cylindrical shell bottom, the cloth guide tube left end is connected with spout, after the cloth guide tube right-hand member from bottom to top curves and enters cylindrical shell, be connected with the inframarginal at the whole cloth groove tail end place of bending upwards type structure.
The beneficial effects of the utility model are: because cloth guide tube is positioned at the bottom of fuselage cylindrical shell; after the afterbody of cloth guide tube from bottom to top curves and enters cylindrical shell; be connected with the inframarginal at the whole cloth groove tail end place of bending upwards type structure; thereby avoided original cloth guide tube to be located at the problem that dye liquor temperature that the cylindrical shell outside occurs descends; bending upwards type cloth guide tube structure can guarantee again to be full of in the cloth guide tube dye liquor simultaneously; improved dyeing quality; selvage guide head bending upwards type structure and the cylindrical shell tail end bending upwards type structure of stack shell one end have formed the structure that whole cylindrical shell two ends are bending upwards type simultaneously; so that water storage (the dye liquor water in the cylindrical shell; washings) required discharge reduction; so can save great lot of water resources; bath raio has been reduced to below the 1:6; reduce energy consumption and sewage discharge, greatly be conducive to environmental protection.
As preferably, the two ends of described cloth guide tube are fixed by welding in bottom in the cylindrical shell.
Further, be provided be used to the first division board that prevents from interfering with each other between two cell bodies in the described straight barrel type single tube, be provided with the second division board between the double flute that arranges in the described cylindrical shell, but be respectively arranged with on the described door closure with the straight barrel type single tube in two door capable of being openeds that cell body is connected arranging.Be provided with the second division board between the double flute that arranges in the first division board and the cylindrical shell by arranging between the double flute in the selvage guide head, be that complete machine structure is the structure of " a pipe double flute ", can carry out simultaneously dual (being equivalent to originally two-tube) dyeing produces, owing to be provided with anti-tampering division board and openable actuating doors separately, can operate separately separately in the dyeing course.In the process that dyeing is produced, when need shutting down the processing problem, one of them cell body do not affect the normal production of another cell body; avoid occurring the dyeing quality problem such as shank seal, look flower, folding line, pipe be poor; again because water storage (dye liquor water, washings) the cavity double flute of cylindrical shell below shares; so can save great lot of water resources; bath raio has been reduced to below the 1:6; reduce energy consumption and sewage discharge, greatly be conducive to environmental protection.
Further, the longitudinal length of described the first division board is the longitudinal length from the selvage guide head, full division board part in the middle of namely height selvage guide head is divided into up and down, the anti-tampering division board setting of the full isolation in the centre that arranges in the selvage guide head, can prevent that the square tube that fabric turns round and round from connecting, but form the passage of fabric continuous circulation.
Further; the height of described the second division board is that cylindrical shell is to bottom cell body; length is intersection point place that the first division board and second division board two parts connect as one for to the cylindrical shell other end; wherein the first division board and the second division board connect as one; formed " a pipe double flute " structure of an integral body; in the process that dyeing is produced, when one of them cell body need be shut down the processing problem, do not affect the normal production of another groove, avoid occurring the dyeing quality problems such as shank seal, look flower, folding line, pipe be poor.
Further, also comprise flange at the bottom of door closure end socket, door closure flange, the door closure behind the described door closure joint, be located at the visual window on the door closure end socket, can clearly observe fabric in the cylindrical shell phenomenon such as whether tie a knot by visual window occurs, flange arrangement is realized the function of sealing so that door closure and cylindrical shell closely combine at the bottom of door closure end socket, door closure flange, the door closure simultaneously.
Further; described two cell bodies with the interior setting of straight barrel type single tube are connected; but the door capable of being opened that is arranged on the door closure is realized closing of door by a locking device; in the process that dyeing is produced, when wherein a groove need be shut down the processing problem, do not affect the normal production of another groove, avoid occurring the dyeing quality problems such as shank seal, look flower, folding line, pipe be poor.
Compared with prior art, advantage of the present utility model is as follows: (1) storage cloth guide tube is positioned at the bottom of fuselage cylindrical shell, after the afterbody of cloth guide tube from bottom to top curves and enters cylindrical shell, be connected with the inframarginal at the whole cloth groove tail end place of bending upwards type structure, thereby avoided original cloth guide tube to be located at the problem that dye liquor temperature that the cylindrical shell outside occurs descends, bending upwards type cloth guide tube structure can guarantee again to be full of dye liquor in the cloth guide tube simultaneously, has improved dyeing quality; (2) the stack shell two ends are the structure of bending upwards type; so that the required discharge reduction of water storage (dye liquor water, washings) in the cylindrical shell so can save great lot of water resources, has been reduced to below the 1:6 bath raio; reduce energy consumption and sewage discharge, greatly be conducive to environmental protection.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the enlarged diagram of the utility model selvage guide head door closure;
Fig. 3 is the structural scheme of mechanism of selvage guide head part;
Fig. 4 is the structural representation of Fig. 3 part A-A direction;
But Fig. 5 be among Fig. 1 B to the structural representation of open operation door.
Among the figure: 1, cylindrical shell, 2, the selvage guide head, 3, cloth guide tube, 4, cross cloth groove 5, straight barrel type single tube, 6, door closure, 6.1 door closure end sockets, 6.2, the door closure flange, 6.3, flange at the bottom of the door closure, 6.4 visual windows, 7, filter screen frid, 8, whole cloth groove, 8.1 whole cloth groove inframarginals, 9, spout, the 10, first division board, the 11, second division board, but 12 door capable of being openeds, 13, locking device.
The specific embodiment
Below by specific embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.
As shown in Figure 1, the utility model is a kind of High Temperature High Pressure spray liquid flow ultra-low bath ratio environment-friendly type rope dyeing machine, comprise cylindrical shell 1, selvage guide head 2, cloth guide tube 3 and be located at tail end in the cylindrical shell cross cloth groove 4, described selvage guide head is located at barrel front end, described selvage guide head comprise two ends adopt lower step mode and in establish the straight barrel type single tube 5 of two cell bodies, door closure 6, be provided with two cell bodies and filter screen frid 7 in the described cylindrical shell, the described tail end that crosses the cloth groove is provided with the whole cloth groove 8 of bending upwards type structure, described cloth guide tube is positioned at fuselage cylindrical shell bottom, the cloth guide tube left end is connected with spout 9, after the cloth guide tube right-hand member from bottom to top curves and enters cylindrical shell, be connected with the inframarginal 8.1 at the whole cloth groove tail end place of bending upwards type structure.Wherein the two ends of cloth guide tube are fixed by welding in bottom in the cylindrical shell; The two ends of cloth guide tube are fixed by welding in bottom in the cylindrical shell; Be provided be used to the first division board 10 that prevents from interfering with each other between two cell bodies in the straight barrel type single tube, be provided with the second division board 11 between the double flute that arranges in the described cylindrical shell, as shown in Figure 5, but be respectively arranged with the door capable of being opened 12 that is connected with two cell bodies arranging in the straight barrel type single tube on the described door closure.Be provided with the second division board between the double flute that arranges in the first division board and the cylindrical shell by arranging between the double flute in the selvage guide head, be that complete machine structure is the structure of " a pipe double flute ", can carry out simultaneously dual (being equivalent to originally two-tube) dyeing produces, owing to be provided with anti-tampering division board and openable actuating doors separately, can operate separately separately in the dyeing course.In the process that dyeing is produced, when need shutting down the processing problem, one of them cell body do not affect the normal production of another cell body; avoid occurring the dyeing quality problem such as shank seal, look flower, folding line, pipe be poor; again because water storage (dye liquor water, washings) the cavity double flute of cylindrical shell below shares; so can save great lot of water resources; bath raio has been reduced to below the 1:6; reduce energy consumption and sewage discharge, greatly be conducive to environmental protection.Wherein the longitudinal length of the first division board is the longitudinal length from the selvage guide head; full division board part in the middle of namely height selvage guide head is divided into up and down; the anti-tampering division board setting of the full isolation in the centre that arranges in the selvage guide head; can prevent that the square tube that fabric turns round and round from connecting; but form the passage of fabric continuous circulation; the height of described the second division board is that cylindrical shell is to bottom cell body; length is intersection point place that the first division board and second division board two parts connect as one for to the cylindrical shell other end; wherein the first division board and the second division board connect as one; formed " a pipe double flute " structure of an integral body; in the process that dyeing is produced, when one of them cell body need be shut down the processing problem, do not affect the normal production of another groove, avoid occurring the shank seal; the look flower; folding line; the poor dyeing quality problem that waits of pipe.
Shown in Fig. 2,3,4, door cover structure also comprises flange 6.3 at the bottom of door closure end socket 6.1, door closure flange 6.2, the door closure, is located at the visual window 6.4 on the door closure end socket, can clearly observe fabric in the cylindrical shell phenomenon such as whether tie a knot by visual window occurs, flange arrangement is realized the function of sealing so that door closure and cylindrical shell closely combine at the bottom of door closure end socket, door closure flange, the door closure simultaneously.Described two cell bodies with the interior setting of straight barrel type single tube are connected; but the door capable of being opened that is arranged on the door closure is realized closing of door by a locking device; in the process that dyeing is produced, when wherein a groove need be shut down the processing problem, do not affect the normal production of another groove, avoid occurring the dyeing quality problems such as shank seal, look flower, folding line, pipe be poor.
Above-described embodiment is a kind of better scheme of the present utility model, is not that the utility model is done any pro forma restriction, also has other variant and remodeling under the prerequisite that does not exceed the technical scheme that claim puts down in writing.

Claims (6)

1. High Temperature High Pressure spray liquid flow ultra-low bath ratio environment-friendly type rope dyeing machine, comprise cylindrical shell (1), selvage guide head (2), cloth guide tube (3) and be located at tail end in the cylindrical shell cross cloth groove (4), described selvage guide head is located at barrel front end, described selvage guide head comprise two ends adopt lower step mode and in establish the straight barrel type single tube (5) of two cell bodies, door closure (6), be provided with two cell bodies and filter screen frid (7) in the described cylindrical shell, the described tail end that crosses the cloth groove is provided with the whole cloth groove (8) of bending upwards type structure, it is characterized in that, described cloth guide tube is positioned at fuselage cylindrical shell bottom, the cloth guide tube left end is connected with spout (9), after the cloth guide tube right-hand member from bottom to top curves and enters cylindrical shell, be connected with the inframarginal (8.1) at the whole cloth groove tail end place of upgoing type structure.
2. High Temperature High Pressure spray liquid flow ultra-low bath ratio environment-friendly type rope dyeing machine according to claim 1 is characterized in that, the two ends of described cloth guide tube are fixed by welding in bottom in the cylindrical shell.
3. High Temperature High Pressure spray liquid flow ultra-low bath ratio environment-friendly type rope dyeing machine according to claim 1, it is characterized in that, be provided be used to the first division board (10) that prevents from interfering with each other between two cell bodies in the described straight barrel type single tube, be provided with the second division board (11) between the double flute that arranges in the described cylindrical shell, but be respectively arranged with the door capable of being opened (12) that is connected with two cell bodies arranging in the straight barrel type single tube on the described door closure.
4. High Temperature High Pressure spray liquid flow ultra-low bath ratio environment-friendly type rope dyeing machine according to claim 3, it is characterized in that, the height of described the second division board is cylindrical shell to a little less than the cell body bottom, and it is to the cylindrical shell other end with the intersection point place that second division board two parts connect as one that length is the first division board.
5. High Temperature High Pressure spray liquid flow ultra-low bath ratio environment-friendly type rope dyeing machine according to claim 1, it is characterized in that described door cover structure also comprises flange (6.3) at the bottom of door closure end socket (6.1), door closure flange (6.2), the door closure, is located at the visual window (6.4) on the door closure end socket.
6. High Temperature High Pressure spray liquid flow ultra-low bath ratio environment-friendly type rope dyeing machine according to claim 1, it is characterized in that, described two cell bodies with the interior setting of straight barrel type single tube are connected, but the door capable of being opened that is arranged on the door closure is realized closing of door by a locking device (13).
CN 201220226001 2012-05-18 2012-05-18 Environment-friendly high-temperature and high-pressure rope-shaped jet liquid flow dyeing machine with ultralow bath ratio Expired - Fee Related CN202744791U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102677415A (en) * 2012-05-18 2012-09-19 杭州智能染整设备有限公司 Ultra-low liquor ratio environment-friendly rope dyeing machine for high-temperature and high-pressure jet liquid flow
CN103510323A (en) * 2013-09-25 2014-01-15 江苏海大印染机械有限公司 Two-way stretching distribution pipe
CN104988688A (en) * 2015-07-08 2015-10-21 杭州东霖染整机械有限公司 Cloth dyeing machine of cloth lifting wheel-free cloth conveying system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102677415A (en) * 2012-05-18 2012-09-19 杭州智能染整设备有限公司 Ultra-low liquor ratio environment-friendly rope dyeing machine for high-temperature and high-pressure jet liquid flow
CN102677415B (en) * 2012-05-18 2016-09-14 杭州智能染整设备有限公司 High Temperature High Pressure spray liquid flow ultra-low bath ratio environment-friendly type rope dyeing machine
CN103510323A (en) * 2013-09-25 2014-01-15 江苏海大印染机械有限公司 Two-way stretching distribution pipe
CN104988688A (en) * 2015-07-08 2015-10-21 杭州东霖染整机械有限公司 Cloth dyeing machine of cloth lifting wheel-free cloth conveying system

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130220

Termination date: 20190518

CF01 Termination of patent right due to non-payment of annual fee