CN202709081U - Energy-saving type steam heating furnace - Google Patents
Energy-saving type steam heating furnace Download PDFInfo
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- CN202709081U CN202709081U CN 201220402761 CN201220402761U CN202709081U CN 202709081 U CN202709081 U CN 202709081U CN 201220402761 CN201220402761 CN 201220402761 CN 201220402761 U CN201220402761 U CN 201220402761U CN 202709081 U CN202709081 U CN 202709081U
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Abstract
The utility model relates to an energy-saving type steam heating furnace, which is characterized by consisting of a furnace body, snakelike heat exchangers, heat exchanger support tubes, a steam inlet tube, a steam outlet tube, a temperature regulating chamber, a combustion chamber and a smoke exhaust tube, wherein the snakelike heat exchangers are suspended in the furnace body through the heat exchanger support tubes arranged at the upper part of the furnace body, the lower part of the steam inlet pipe and the lower part of the steam outlet pipe are respectively communicated with two ends of the snakelike heat exchangers, the steam inlet pipe and the steam outlet pipe are respectively fixed by support plates which are fixedly arranged at two upper vertex angles in the furnace body, the combustion chamber and the temperature regulating chamber which are mutually communicated are arranged at the front end of the furnace body in sequence from bottom to top, the combustion chamber consists of a combustion cavity, a nozzle and a temperature regulating through hole, the nozzle is arranged on the cavity wall at the front end of the combustion cavity, the upper end of the combustion cavity is provided with the temperature regulating through hole, and the smoke exhaust pipe which is fixedly arranged by a smoke collecting tank is arranged at the rear end of the furnace body. The energy-saving type steam heating furnace has the advantages of long service life, high production efficiency, low energy consumption and the like.
Description
Technical field
The utility model belongs to hot galvanized steel pipe process equipment field, particularly a kind of energy-saving steam heating furnace.
Background technology
In the production technology of hot galvanized steel pipe, one important production process arranged blowing operation in the steel pipe.The Main Function of this operation is that the remaining zinc with steel pipe internal-surface blows clean, and makes steel pipe internal-surface reach smooth quality requirement.High pressure superheated steam is as the dynamic medium that blows in the steel pipe, and the parameter of its pressure and temperature is the key of this technique.The purposes of steam pipe oven is exactly will be that 1.2Mp, temperature are that the saturated vapor of 195 ° of C is heated to be that to meet the temperature that zinc technology requires more than the winding-up steel pipe internal-surface be the high pressure superheated steam of 350-400 ° of C from the pressure of boiler output.Simultaneously, also to guarantee from the mixed airflow of the zincilate of steel pipe ejection, maintain about 100 ° of C in the temperature of passing through after zinc powder collection box and pipeline enter pulsed jet cloth filter, this temperature can prevent that zinc powder makes moist in the deduster and be bonded on the cloth bag, affect the normal operation of duster system and the generation of fire.
The operation principle of traditional steam pipe oven is: the high-temperature furnace gas of the 750-800 ° of C that coal gas produces in combustion chambers burn enters the heating clamber that heat exchanger is installed and comes heating steam through turning over the fire hole wall, and then the furnace gas about 450 ° of C is discharged heating furnace by an outlet flue of stove afterbody (or top).Because traditional steam pipe oven Proper Design is comparatively single, so that the average furnace temperature in the body of heater is up to 550 ° of C, the furnace gas temperature of heat exchanger import reaches 700-750 ° of C, high like this temperature very easily is burned the heat exchanger in the body of heater, will change once in general three months, and replacing is complicated, the time is long, has had a strong impact on production efficiency.And, owing to turning over the smoke through hole structure at fire hole wall and outlet flue place and the quantity design is unreasonable, make very fast the running away of furnace gas in the body of heater, cause the deficiency that the heat exchanger heat exchange efficiency is low, energy consumption is high.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, provide a kind of design science rationally, be easy to realize, long service life, production efficiency is high, energy consumption is low energy-saving steam heating furnace.
The utility model solves its technical problem and takes following technical scheme to realize:
A kind of energy-saving steam heating furnace, it is characterized in that: by body of heater, serpentine heat exchanger, the heat exchanger stay pipe, the steam inlet pipe, steam outlet pipe, tempering room, combustion chamber and smoke exhaust pipe consist of, described serpentine heat exchanger hangs in the body of heater by the heat exchanger stay pipe that is installed in upper of furnace body, the steam inlet pipe is communicated with installation with the two ends of serpentine heat exchanger respectively with the bottom of steam outlet pipe, steam inlet pipe and steam outlet pipe are fixed by the supporting plate that is packed in two upper drift angles in the body of heater respectively, front end at body of heater is equipped with combustion chamber and the tempering room that is interconnected from top to bottom successively, described combustion chamber is by combustion chamber, burner and temperature adjustment through hole consist of, wall is shaped with burner in the front end chamber of combustion chamber, the upper end of combustion chamber is equipped with the temperature adjustment through hole, and the smoke exhaust pipe that is fixedly mounted with by the collection smoke box is installed in the rear end of described body of heater.
And, described body of heater by body of heater crown wall, body of heater at the bottom of wall, body of heater side wall, turn over the fire hole wall and the venthole wall consists of, wall is formed on the bottom surface at the bottom of the body of heater, the body of heater side wall, turn over fire hole wall and venthole wall and be formed on respectively both sides and the front and back end on the wall at the bottom of the body of heater, the body of heater side wall, turn over the fire hole wall and the venthole circummure is connected into a square body, the body of heater crown wall is installed on the square body.
And the described fire hole wall that turns over is built into by refractory brick, is shaped with 4-6 on it and arranges square smoke intaking hole.
And described venthole wall is built into by refractory brick, is shaped with 7-10 on it and arranges circular venthole.
And described serpentine heat exchanger is the 25-40 group.
And described heat exchanger stay pipe is 4-6 hollow metal pipe, and the one end opening is communicated with atmosphere, other end sealing.
And, be shaped with 3-5 outlet flue on the described collection smoke box.
Advantage of the present utility model and good effect are:
1, this energy-saving steam pipe oven by the design of the inner 25-40 group of body of heater serpentine heat exchanger, has increased the contact area of heat exchanger and furnace gas, makes heat exchange more efficient.
2, this energy-saving steam pipe oven by being the metal pipe structure that an end of hollow is communicated with atmosphere with design of heat exchanger, is conducive to the cooling of self, increases the service life.
3, this energy-saving steam pipe oven, design by burner top temperature adjustment through hole, the cold wind that makes the interior furnace gas that produces of burning cavity can rely on the temperature adjustment through hole to enter is regulated its temperature, and the heat exchanger of having avoided causing owing to the excess Temperature that enters in the body of heater damages problem.
4, this energy-saving steam pipe oven, by turning over the design of circular venthole on the square smoke intaking hole and venthole wall on the fire hole wall, it is fast that the velocity ratio that makes furnace gas advance body of heater goes out the speed of body of heater, prolonged the time of staying of furnace gas in body of heater, take full advantage of the heat of furnace gas, reduce consuming.
5, this energy-saving steam pipe oven, scientific structure design is reasonable, has that the realization of being easy to, long service life, production efficiency are high, low power consumption and other advantages, is a kind of energy-saving steam heating furnace with higher innovation.
Description of drawings
Fig. 1 is structural representation of the present utility model (cutaway view);
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the right view (cutaway view) of Fig. 1;
Fig. 4 is that the A-A of Fig. 1 is to view;
Fig. 5 is that the B-B of Fig. 1 is to view;
Fig. 6 is that the C-C of Fig. 1 is to view.
1-collection smoke box, 2-venthole wall, 3-steam inlet pipe, 4-heat exchanger stay pipe, 5-body of heater crown wall, 6-serpentine heat exchanger, 7-steam outlet pipe, 8-turn over wall at the bottom of fire hole wall, 9-tempering room, 10-temperature adjustment through hole, 11-combustion chamber, the 12-body of heater, 13-smoke exhaust pipe, 14-smoke intaking hole, 15-venthole.
The specific embodiment
The utility model is described in further detail below by specific embodiment, and following examples are descriptive, is not determinate, can not limit protection domain of the present utility model with this.
A kind of energy-saving steam heating furnace, its innovation is: by body of heater, serpentine heat exchanger 6, heat exchanger stay pipe 4, steam inlet pipe 3, steam outlet pipe 7, tempering room 9, combustion chamber 11 and smoke exhaust pipe 13 consist of, described body of heater is by body of heater crown wall 5, wall 12 at the bottom of the body of heater, the body of heater side wall, turn over fire hole wall 8 and venthole wall 2 formations, wall is formed on the bottom surface at the bottom of the body of heater, the body of heater side wall, turn over fire hole wall and venthole wall and be formed on respectively both sides and the front and back end on the wall at the bottom of the body of heater, the body of heater side wall, turn over the fire hole wall and the venthole circummure is connected into a square body, the body of heater crown wall is installed on the square body, the described fire hole wall that turns over is built into by refractory brick, be shaped with 4-6 on it and arrange square smoke intaking hole 14, described venthole wall is built into by refractory brick, be shaped with 7-10 on it and arrange circular venthole 15, described 25-40 group serpentine heat exchanger hangs in the body of heater by the heat exchanger stay pipe that is installed in upper of furnace body, described heat exchanger stay pipe is 4-6 hollow metal pipe, the one end opening is communicated with atmosphere, other end sealing, the steam inlet pipe is communicated with installation with the two ends of serpentine heat exchanger respectively with the bottom of steam outlet pipe, steam inlet pipe and steam outlet pipe are fixed by the supporting plate that is packed in two upper drift angles in the body of heater respectively, front end at body of heater is equipped with combustion chamber and the tempering room that is interconnected from top to bottom successively, described combustion chamber is by combustion chamber, burner 11 and temperature adjustment through hole 10 consist of, wall is shaped with burner in the front end chamber of combustion chamber, the upper end of combustion chamber is equipped with the temperature adjustment through hole, in the rear end of described body of heater the smoke exhaust pipe that is fixedly mounted with by collection smoke box 1 is installed, is shaped with 3-5 outlet flue on the described collection smoke box.
Operation principle of the present utility model is:
Thermal source (such as galvanized pot heating furnace high-temperature flue gas, natural gas, coal gas, fuel oil etc.) is communicated with the combustion chamber of combustion chamber by burner, makes it produce the furnace gas of 750-800 ° of C in the combustion chamber internal combustion.After being adjusted into about 400-450 ° of C, the temperature adjustment through hole that this furnace gas arranges above by combustion chamber in the tempering room porch enters tempering room; Furnace gas after the temperature adjustment turns over the 4-6 that distributes on the fire hole wall by body of heater again and arranges square smoke intaking hole and enter body of heater inside and carry out Steam Heating, enters the furnace gas temperature of body of heater about 380 ° of C, and with heat exchanger tube in the flow direction of steam be the adverse current interlace mode and flow; At last, the stove tail gas about 300 ° of C is arranged circular venthole by the 7-10 that arranges on the body of heater venthole wall and is entered the collection smoke box, and flue gas makes flue gas enter smoke exhaust pipe by 3-5 the outlet flue that arranges on the collection smoke box, by the air-introduced machine frequency control flue gas is entered chimney.
Claims (7)
1. energy-saving steam heating furnace, it is characterized in that: by body of heater, serpentine heat exchanger, the heat exchanger stay pipe, the steam inlet pipe, steam outlet pipe, tempering room, combustion chamber and smoke exhaust pipe consist of, described serpentine heat exchanger hangs in the body of heater by the heat exchanger stay pipe that is installed in upper of furnace body, the steam inlet pipe is communicated with installation with the two ends of serpentine heat exchanger respectively with the bottom of steam outlet pipe, steam inlet pipe and steam outlet pipe are fixed by the supporting plate that is packed in two upper drift angles in the body of heater respectively, front end at body of heater is equipped with combustion chamber and the tempering room that is interconnected from top to bottom successively, described combustion chamber is by combustion chamber, burner and temperature adjustment through hole consist of, wall is shaped with burner in the front end chamber of combustion chamber, the upper end of combustion chamber is equipped with the temperature adjustment through hole, and the smoke exhaust pipe that is fixedly mounted with by the collection smoke box is installed in the rear end of described body of heater.
2. a kind of energy-saving steam heating furnace according to claim 1, it is characterized in that: described body of heater by body of heater crown wall, body of heater at the bottom of wall, body of heater side wall, turn over the fire hole wall and the venthole wall consists of, wall is formed on the bottom surface at the bottom of the body of heater, the body of heater side wall, turn over fire hole wall and venthole wall and be formed on respectively both sides and the front and back end on the wall at the bottom of the body of heater, the body of heater side wall, turn over the fire hole wall and the venthole circummure is connected into a square body, the body of heater crown wall is installed on the square body.
3. a kind of energy-saving steam heating furnace according to claim 2, it is characterized in that: the described fire hole wall that turns over is built into by refractory brick, is shaped with 4-6 on it and arranges square smoke intaking hole.
4. a kind of energy-saving steam heating furnace according to claim 2, it is characterized in that: described venthole wall is built into by refractory brick, is shaped with 7-10 on it and arranges circular venthole.
5. a kind of energy-saving steam heating furnace according to claim 1 is characterized in that: described serpentine heat exchanger is the 25-40 group.
6. a kind of energy-saving steam heating furnace according to claim 1, it is characterized in that: described heat exchanger stay pipe is 4-6 hollow metal pipe, and the one end opening is communicated with atmosphere, other end sealing.
7. a kind of energy-saving steam heating furnace according to claim 1 is characterized in that: be shaped with 3-5 outlet flue on the described collection smoke box.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220402761 CN202709081U (en) | 2012-08-15 | 2012-08-15 | Energy-saving type steam heating furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220402761 CN202709081U (en) | 2012-08-15 | 2012-08-15 | Energy-saving type steam heating furnace |
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CN202709081U true CN202709081U (en) | 2013-01-30 |
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CN 201220402761 Expired - Fee Related CN202709081U (en) | 2012-08-15 | 2012-08-15 | Energy-saving type steam heating furnace |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108444303A (en) * | 2018-04-20 | 2018-08-24 | 天津市隆源达环保科技发展有限公司 | A kind of Multi-class propagation system of flue-gas temperature |
-
2012
- 2012-08-15 CN CN 201220402761 patent/CN202709081U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108444303A (en) * | 2018-04-20 | 2018-08-24 | 天津市隆源达环保科技发展有限公司 | A kind of Multi-class propagation system of flue-gas temperature |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130130 Termination date: 20170815 |
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CF01 | Termination of patent right due to non-payment of annual fee |