CN209131150U - A kind of more backhaul plates of S type expansion change formula liner - Google Patents
A kind of more backhaul plates of S type expansion change formula liner Download PDFInfo
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- CN209131150U CN209131150U CN201821676877.2U CN201821676877U CN209131150U CN 209131150 U CN209131150 U CN 209131150U CN 201821676877 U CN201821676877 U CN 201821676877U CN 209131150 U CN209131150 U CN 209131150U
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- flue gas
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- liner
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Abstract
The utility model relates to heat-exchange inner container technical fields, and in particular to a kind of more backhaul plates of S type expansion change formula liner.The liner includes the elements such as shell, flame inlet, water channel, subregion water channel, left and right tube sheet, exhanst gas outlet, and flame inlet and exhanst gas outlet are separately positioned on the left and right sides of shell;The middle part of shell is formed by multiple sealing plates up and down, and upper and lower sealing plate is in U-shape structure, and the interlaced interval of the sealing plate up and down of multiple U-shaped structures is opposed, to form S type channel;It is vertically provided with the water channel that several plates change formula structure in S type channel interior, is water inside water channel, outside is flue gas;Left and right tube sheet is positioned close to the inside bottom region of the sealing plate up and down of U-shaped structure, and is coupled with water channel;The two sides of the sealing plate up and down of U-shaped structure are arranged in subregion water channel, and high-temperature flue gas is separated into multiple flue gas backhauls by subregion water channel.The advantages of liner has structure simple, and heat exchange efficiency is high, light-weight, easy-to-clean ash, does not hold ash and long service life, be worthy to be popularized utilization.
Description
Technical field
The utility model relates to heat-exchange inner container technical fields, and in particular to a kind of more backhaul plates of S type expansion change formula liner.
Background technique
Boiler is needed in " pot " and " furnace " two parts while being carried out as a kind of energy conversion, water enter boiler with
Afterwards, the heat transfer water supply of absorption is made water be heated into the hot water of certain temperature and pressure by boiler heating surface in boiler circuit
Or steam is generated, it is brought out application.In combustion apparatus part, heat is constantly released in fuel combustion, the high-temperature flue gas for generation of burning
By the propagation of heat, boiler heating surface is transferred heat to, and self-temperature gradually decreases, and is finally discharged by chimney.Therefore, it mentions
High-energy conversion efficiency is the emphasis of technical staff's research and development.
The hot-water boiler of biomass burning is a kind of very common boiler.As shown in Figs. 1-2, existing this boiler,
It generally includes by brace 21, flue 22, shell 23, Drag link 25, maintenance ash removing opening 26, reversing chamber 27, reversing chamber front tube sheet
28, the components such as front tube sheet 29, back tube sheet 210 are provided with reversing chamber front tube sheet and reversing chamber back tube sheet in reversing chamber, in reversing chamber
The middle and lower part setting maintenance ash removing opening in outside, respectively assembles a smoke box at front tube sheet and back tube sheet.At work, flue gas passes through
The circulation of changes of section and give birth to cigarette speed, to generate very big flue gas resistance.Flue gas is through heavy caliber liner injection low capacity
Reversing chamber flows into third backhaul smoke pipe 212 into the small-bore second backhaul smoke pipe 211 of multi-quantity, then through front smoke box, then
Smoke box is discharged into atmosphere after again.However, there are various disadvantages for this heat exchange mode.Each quirk of this boiler is multiple small
Fire tube composition, there are biggish resistances in flow process for flue gas, need to configure the suction ventilator of higher-wattage.In addition, this change
Hot mode is up to three flue gas backhauls, and residence time is shorter in the boiler for flue gas, and heat exchange efficiency is not high, the cigarette being finally discharged
Gas temperature still with higher.When generating flue gas using biomass fuel, this boiler structure does not allow easy-to-clean ash, and deashing
When need blowing out to open subsequent manhole, into reversing chamber in deashing.In addition, the boiler service life is not grown.At work,
Flue gas enters the fire tube reversing chamber of low capacity from the flue of large capacity, and flue gas flow rate lifting speed is too fast, heat transfer and heat absorption variable
Greatly, also big to Boiler Metallic deformation, flow of metal only increases metal thickness in order to prevent, and reversing chamber flue gas flows into small-bore
Second backhaul smoke pipe, flow velocity increase again.Flue gas enters back into large capacity front smoke box and flows into third backhaul smoke pipe, and flue gas flow rate is put again
Slowly, small one and large one is varied in this way, and metal material is always among deformation, is kind of a damage to boiler, and endanger with having explosion
Danger.Meanwhile the increase of metal thickness, the weight of boiler is increased, is unfavorable for saving material.In addition, this boiler structure is multiple
Miscellaneous, assembly welding difficulty is big, needs a large amount of man power and material.
Therefore, there is an urgent need to design a kind of heat exchange equipment for being able to solve the above problem by technical staff.
Utility model content
The purpose of the utility model is to overcome defects existing in the prior art, provide a kind of S type expansion more backhaul plates
Change formula liner.The liner has structure simple, and heat exchange efficiency is high, light-weight, easy-to-clean ash, does not hold grey and with long service life excellent
Point.
In order to solve the above technical problems, the utility model uses following technical scheme:
A kind of more backhaul plates of S type expansion change formula liner, it is characterised in that: including following element: shell, flame inlet, water
The left side of road, subregion water channel, left and right tube sheet, exhanst gas outlet, the shell is equipped with flame inlet, and cigarette is provided on the right side of shell
Gas outlet;The middle part of the shell is formed by multiple sealing plates up and down, and the sealing plate up and down is in U-shape structure, multiple U-shaped structures
Sealing plate up and down it is interlaced interval it is opposed, to form S type channel;Several plates are vertically provided in the S type channel interior
The water channel of formula structure is changed, is water inside the water channel, outside is flue gas;The left and right tube sheet is positioned close to the U-shaped structure
Sealing plate up and down inside bottom region, and be coupled with water channel;The upper and lower of the U-shaped structure is arranged in the subregion water channel
The two sides of sealing plate, and high-temperature flue gas is separated into multiple flue gas backhauls by the subregion water channel.
Preferably, multiple flue gas backhauls are 7-11 flue gas backhaul, more preferably 9 flue gas backhauls.
Preferably, all elements are tightly connected in assembling and form the liner being fully sealed;It is furthermore preferred that all elements
Assembled welding and form the liner that is fully sealed.
Preferably, it is provided with multiple upper ash removing openings above the shell, is provided in the side of the lower section of the shell
Multiple suction cinder boxes are provided with lower ash removing opening and cleaning door at the suction cinder box.So set, being capable of easily deashing, and nothing
Need blowing out can direct deashing, it is convenient and simple.
Preferably, it is formed at the top of the snap-gauge of water channel and uses triangular design, so that not holding ash at the top of snap-gauge.Top uses
Triangular design, apex only exist three millimeters or so of lines, this makes flue gas in flow process, ash will not be made to rest on
The top of snap-gauge.
Preferably, observation door is provided near flame inlet.
Preferably, the quantity of water channel is identical in each flue gas backhaul, and is uniformly distributed;The ruler of multiple sealing plates up and down
It is very little identical, and uniformly arrangement.
In the liner of the utility model, using one layer of water, one layer of fire, extreme misery mutually melts, extreme misery intersects, it is thermally conductive to exchange heat layer by layer
Plate changes formula heat exchange.When work, high-temperature flue gas enters from the flame inlet in left side, the flue gas by multiple flue gas backhauls, from right side
Outlet discharge.
From the point of view of high-temperature flue gas flow direction, biomass fuel burns in combustion apparatus generates thermal-flame and flue gas in large quantities
The first backhaul of flue gas heat transfer is completed at into flame inlet, flue gas flow rate is about in 10~15m/s at this time;Due to the water in each region
Road is identical with interval geometric dimension, and heating surface area is identical in region, then flue gas flow area is also identical, and flue gas enters through inlet
Second backhaul region, so flue gas flow rate is identical with the first backhaul, such flue gas completes the second backhaul heat transfer;Flue gas flows into second
When backhaul lower part, lower part is to inhale cinder box, and structure changes, and lower part flue gas capacity becomes larger, to reduce flue gas flow rate, makes flue gas
In dust fall into bottom inhale cinder box at.Flue gas flow rate is about in 8m/s or so at this time.At this moment flue gas through the second backhaul lower part into
Enter third backhaul top, and completes flue gas third backhaul heat transfer.Unlike each quirk of conventional boiler is multiple small fire tubes compositions, and
Changing fire tube is that quirk is made of one or two of rectangle quirk, reduces flue gas in the resistance of boiler.The upper and lower part of several backhauls below
Geometric dimension is as third backhaul top, then flue gas flow area is identical with flue gas flow rate, and last flue gas is through deduster, air inducing
Machine discharge.Since each region flue gas flow of this liner is identical, and flue gas flow rate is at the uniform velocity, and making its flue gas resistance is conventional boiler
1/10th, flue cross section does not form resistance to flue gas flow rate greatly.So air-introduced machine in type selecting with conventional boiler homotype
Number capacity saves subsidiary engine cost compared at least wanting small by 1/10th.
In heat transfer process, flue gas heat exchange parameter and heat in boiler are changed the time and are greatly improved compared with conventional boiler, smoke temperature
It is reduced to 50 DEG C of discharges from 600 DEG C, greatly reduces the exhaust gas temperature of flue gas, reduces greenhouse emissions standard, mentions its thermal efficiency
Height is to 96%.From liner metal inner surface temperature (tb) from the point of view of: since each backhaul region water channel geometric dimension is identical, it is heated evenly, cigarette
Gas velocity is identical, and water endothermic temperature is average, will not be very big to liner metal inner surface temperature change, about in 10 DEG C or so ranges
Interior variation, so liner metal will not cause the flexible deformation of metal because wall temperature changes greatly, to improve boiler service life.
Compared with prior art, advantages and beneficial effects of the utility model lie in that
1., energy saving raw material, under normal circumstances, traditional burner five times or more that material weight is it.
2., structure is complicated for traditional burner, assembly welding difficulty is big, needs a large amount of man power and materials.
3., traditional burner high-temperature flue-gas variation greatly, operating has certain danger.Flue gas enters from the flue of large capacity
The fire tube reversing chamber of low capacity, flue gas flow rate lifting speed is too fast, and heat transfer and heat absorption variable are big, also big to Boiler Metallic deformation,
Flow of metal only increases metal thickness in order to prevent, and reversing chamber flue gas flows into small-bore second backhaul smoke pipe, and flow velocity increases again
Add.Flue gas enters back into large capacity front smoke box and flows into third backhaul smoke pipe, and cigarette institute flow velocity slows down again, in this way small one and large one variation nothing
Often, metal material is always among deformation, is kind of a damage to boiler, and have explosion ground dangerous.And the utility model is dexterously
Solves this problem.
4., traditional burner do not allow easy-to-clean ash, deashing to only have blowing out to open subsequent manhole, into reversing chamber in deashing.
And the liner furnace of the utility model is not necessarily to the direct deashing of blowing out, it is convenient and simple.
5., fire tube become quirk, reduce water pipe flue gas stream resistance.
6., solving the global problem of biomass boiler, (such as deashing is inconvenient, and heat exchange efficiency is not high, service life is not grown
Etc.).
7., snap-gauge designed using top triangular, vertex only has 3 millimeters of lines, and there is no hold grey problem, all designs
Grey point all can not be held, it is grey to solve the problems, such as that biomass boiler is held.
In summary each feature, more backhaul plates change formula liner and have overturned inside of boiler structural shape in traditional sense, open
The beginning of boiler structure form is worth with promoting, wide market.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of conventional boiler.
Fig. 2 is conventional boiler heat exchange schematic diagram.
Fig. 3 is that the S type of the utility model expands the structural schematic diagram that more backhaul plates change formula liner.
Fig. 4 is that the S type of the utility model expands the top view that more backhaul plates change formula liner.
Fig. 5 is the smoke temperature change schematic diagram of embodiment.
Appended drawing reference:
1, flame inlet;2, water channel;3, upper ash removing opening;4, upper and lower sealing plate;5, subregion water channel;6, left and right tube sheet;7, flue gas
Outlet;8, observation door;9, cinder box is inhaled;111, the second backhaul;112, third backhaul;113, the 4th backhaul;114, the 5th backhaul;
115, the 6th backhaul;116, the 7th backhaul;117, the 8th backhaul;118, the 9th backhaul;21, brace;22, flue;23, pot
Shell;24, reversing chamber back tube sheet;25, Drag link;26, ash removing opening is overhauled;27, reversing chamber;28, reversing chamber front tube sheet;29, front tube
Plate;210, back tube sheet;211, the second backhaul smoke pipe;212, third backhaul smoke pipe.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is further described.Implement below
Example is only used for clearly illustrating the technical solution of the utility model, and cannot be used as a limitation the protection model of limitation the utility model
It encloses.
A kind of more backhaul plates of S type expansion change formula liner, including following element: shell, flame inlet 1, water channel 2, subregion water
The left side of road 5, left and right tube sheet 6, exhanst gas outlet 7, the shell is equipped with flame inlet 1, is provided with flue gas on the right side of shell and goes out
Mouth 7;The middle part of the shell is formed by multiple sealing plates 4 up and down, and the sealing plate 4 up and down is in U-shape structure, multiple U-shaped structures
Sealing plate up and down 4 it is interlaced interval it is opposed, to form S type channel;Several plates are vertically provided in the S type channel interior
The water channel 2 of formula structure is changed, is water inside the water channel 2, outside is flue gas;The left and right tube sheet 6 is positioned close to the U-shaped knot
The inside bottom region of the sealing plate up and down 4 of structure, and be coupled with water channel 2;The subregion water channel 5 is arranged in the U-shaped structure
Sealing plate up and down 4 two sides, and high-temperature flue gas is separated into multiple flue gas backhauls by the subregion water channel 5.
Multiple flue gas backhauls are 7-11 flue gas backhaul.
All elements are tightly connected in assembling and form the liner being fully sealed;It is furthermore preferred that all elements are assembled
It welds and forms the liner being fully sealed.
It is provided with multiple upper ash removing openings 3 above the shell, the side of the lower section of the shell is provided with multiple suctions
Cinder box 9 is provided with lower ash removing opening and cleaning door at the suction cinder box 9.So set, can easily deashing, and without stopping
Furnace can direct deashing, it is convenient and simple.
It is formed at the top of the snap-gauge of water channel 2 and uses triangular design, so that not holding ash at the top of snap-gauge.Top uses triangle
Design, apex only exist three millimeters or so of lines, this makes flue gas in flow process, and ash will not be made to rest on snap-gauge
Top.
Observation door 8 is provided near flame inlet 1.
The quantity of water channel 2 is identical in each flue gas backhaul, and is uniformly distributed;The size phase of multiple sealing plates 4 up and down
Together, and uniformly it arranges.
In the present embodiment, Fig. 3-4 shows the liner that flue gas backhaul is 9 flue gas backhauls.According to many experiments, cigarette is set
Gas backhaul is 9, is optimal technical side after comprehensively considering many factors such as manufacturing cost, heat exchange efficiency, liner volume
Case.Certainly, selecting the quantity of flue gas backhaul is 7-11, can also obtain preferable technical effect.
In the liner of the utility model, using one layer of water, one layer of fire, extreme misery mutually melts, extreme misery intersects, it is thermally conductive to exchange heat layer by layer
Plate changes formula heat exchange.When work, high-temperature flue gas enters from the flame inlet 1 in left side, the flue gas by multiple flue gas backhauls, from right side
7 discharge of outlet.
From the point of view of high-temperature flue gas flow direction, biomass fuel burns in combustion apparatus generates thermal-flame and flue gas in large quantities
The first backhaul of flue gas heat transfer is completed at into flame inlet 1, flue gas flow rate is about in 10~15m/s at this time;Due to each region
Water channel 2 is identical with interval geometric dimension, and heating surface area is identical in region, then flue gas flow area is also identical, and flue gas is through inlet
Into 111 region of the second backhaul, so flue gas flow rate is identical with the first backhaul, such flue gas completes the second backhaul 111 heat transfer;Cigarette
When gas flows into the second 111 lower part of backhaul, lower part is to inhale cinder box 9, and structure changes, and lower part flue gas capacity becomes larger, to reduce
Flue gas flow rate makes the dust in flue gas fall into bottom and inhales at cinder box 9.Flue gas flow rate is about in 8m/s or so at this time.At this moment flue gas
Enter 112 top of third backhaul through 111 lower part of the second backhaul, and completes the heat transfer of flue gas third backhaul 112.Unlike conventional boiler is every
A quirk is multiple small fire tube compositions, and changing fire tube is that quirk is made of one or two of rectangle quirk, reduces flue gas in boiler
Resistance.Several backhaul (such as the 4th backhauls 113, the 5th backhaul 114, the 6th backhaul 115, the 7th backhaul 116, the 8th backhaul below
117, the 9th backhaul 118) upper and lower part geometric dimension as 112 top of third backhaul, then flue gas flow area and flue gas stream
Speed is identical, and last flue gas is discharged through deduster, air-introduced machine.Since each region flue gas flow of this liner is identical, and flue gas flow rate
At the uniform velocity, to make its flue gas resistance be 1/10th of conventional boiler, flue cross section does not form resistance to flue gas flow rate greatly.So
Air-introduced machine at least wants small by 1/10th in type selecting with conventional boiler compared with model capacity, saves subsidiary engine cost.
As shown in figure 5, when using 9 flue gas backhauls, in heat transfer process, flue gas heat exchange parameter and heat in boiler
3 times that the time is conventional boiler are changed, smoke temperature is reduced to 50 DEG C of discharges from 600 DEG C, greatly reduces the exhaust gas temperature of flue gas, reduces
Greenhouse emissions standard makes its thermal efficiency be increased to 96%.From liner metal inner surface temperature (tb) from the point of view of: due to each backhaul region water channel
2 geometric dimensions are identical, are heated evenly, and flue gas flow rate is identical, and water endothermic temperature is average, also not to liner metal inner surface temperature change
Can be very big, about change in 10 DEG C or so ranges, so liner metal will not cause the elasticity of metal because wall temperature changes greatly
Deformation, to improve boiler service life.
The above is only the preferred embodiment of the present invention, is not intended to limit the utility model, all practical at this
Within novel spirit and principle, any modification, equivalent replacement, improvement and so on should be included in the guarantor of the utility model
Within the scope of shield.
Claims (9)
1. a kind of S type, which expands more backhaul plates, changes formula liner, it is characterised in that: including following element: shell, flame inlet, water channel,
The left side of subregion water channel, left and right tube sheet, exhanst gas outlet, the shell is equipped with flame inlet, and flue gas is provided on the right side of shell
Outlet;The middle part of the shell is formed by multiple sealing plates up and down, and the sealing plate up and down is in U-shape structure, multiple U-shaped structures
The upper and lower interlaced interval of sealing plate is opposed, to form S type channel;Several plates are vertically provided in the S type channel interior to change
The water channel of formula structure, the water channel inside are water, and outside is flue gas;The left and right tube sheet is positioned close to the U-shaped structure
The inside bottom region of upper and lower sealing plate, and be coupled with water channel;The envelope up and down of the U-shaped structure is arranged in the subregion water channel
The two sides of plate, and high-temperature flue gas is separated into multiple flue gas backhauls by the subregion water channel.
2. S type as described in claim 1, which expands more backhaul plates, changes formula liner, it is characterised in that: multiple flue gas backhauls are
7-11 flue gas backhaul.
3. S type as described in claim 1, which expands more backhaul plates, changes formula liner, it is characterised in that: multiple flue gas backhauls
For 9 flue gas backhauls.
4. S type as described in claim 1, which expands more backhaul plates, changes formula liner, it is characterised in that: all elements are close in assembling
Envelope connects and forms the liner being fully sealed.
5. S type as claimed in claim 4, which expands more backhaul plates, changes formula liner, it is characterised in that: all assembled welding of element
And form the liner being fully sealed.
6. S type as described in claim 1, which expands more backhaul plates, changes formula liner, it is characterised in that: the top of the shell is arranged
There are multiple upper ash removing openings, the side of the lower section of the shell is provided with multiple suction cinder boxes, is provided at the suction cinder box lower clear
Grey hole and cleaning door.
7. S type as described in claim 1, which expands more backhaul plates, changes formula liner, it is characterised in that: form the top of the snap-gauge of water channel
Portion uses triangular design, so that not holding ash at the top of snap-gauge.
8. S type as described in claim 1, which expands more backhaul plates, changes formula liner, it is characterised in that: be arranged near flame inlet
There is observation door.
9. changing formula liner as the described in any item S types of claim 1-8 expand more backhaul plates, it is characterised in that: in each flue gas
The quantity of water channel is identical in backhaul, and is uniformly distributed;The size of multiple sealing plates up and down is identical, and uniformly arrangement.
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CN201821676877.2U CN209131150U (en) | 2018-10-16 | 2018-10-16 | A kind of more backhaul plates of S type expansion change formula liner |
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CN201821676877.2U CN209131150U (en) | 2018-10-16 | 2018-10-16 | A kind of more backhaul plates of S type expansion change formula liner |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109186095A (en) * | 2018-10-16 | 2019-01-11 | 郴州自然人新能源高科技有限公司 | A kind of more backhaul plates of S type expansion change formula liner |
CN116398874A (en) * | 2023-04-13 | 2023-07-07 | 郴州自然人新能源高科技有限公司 | Biomass combustion boiler |
-
2018
- 2018-10-16 CN CN201821676877.2U patent/CN209131150U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109186095A (en) * | 2018-10-16 | 2019-01-11 | 郴州自然人新能源高科技有限公司 | A kind of more backhaul plates of S type expansion change formula liner |
CN109186095B (en) * | 2018-10-16 | 2024-07-26 | 郴州自然人新能源高科技有限公司 | S-shaped expansion multi-return-stroke plate replacement type liner |
CN116398874A (en) * | 2023-04-13 | 2023-07-07 | 郴州自然人新能源高科技有限公司 | Biomass combustion boiler |
CN116398874B (en) * | 2023-04-13 | 2024-03-01 | 郴州自然人新能源高科技有限公司 | Biomass combustion boiler |
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