CN202702209U - Reversible operation platform - Google Patents

Reversible operation platform Download PDF

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Publication number
CN202702209U
CN202702209U CN 201220341390 CN201220341390U CN202702209U CN 202702209 U CN202702209 U CN 202702209U CN 201220341390 CN201220341390 CN 201220341390 CN 201220341390 U CN201220341390 U CN 201220341390U CN 202702209 U CN202702209 U CN 202702209U
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CN
China
Prior art keywords
clamping fixture
workpiece
operating platform
rotating disk
fixture table
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 201220341390
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Chinese (zh)
Inventor
杨龙
冯文文
黄召明
刘建启
宋玉庆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CRRC Qingdao Sifang Co Ltd
Original Assignee
CSR Qingdao Sifang Locomotive and Rolling Stock Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CSR Qingdao Sifang Locomotive and Rolling Stock Co Ltd filed Critical CSR Qingdao Sifang Locomotive and Rolling Stock Co Ltd
Priority to CN 201220341390 priority Critical patent/CN202702209U/en
Application granted granted Critical
Publication of CN202702209U publication Critical patent/CN202702209U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to a reversible operation platform; and the reversible operation platform comprises two supporting devices, which are symmetrically arranged on two sides of a workpiece, wherein a turnover device for turning over the workpiece is arranged on each supporting device; the turnover devices are driven to rotate by a power device; at least one detachable fixture is arranged on each turnover device; the oppositely and symmetrically arranged fixtures are used for clamping the workpiece between the fixtures; a the power device is connected with a controller. The reversible operation platform provided by the utility model has the advantages as follows: a simple structure is obtained; the labor intensities of workers are reduced; safety and convenience in use are achieved; the distance between the two independent supporting devices and the distance between fixture platforms are adjustable; and the use range is enlarged. In addition, as the workpiece is fixed on the fixture platforms by the special fixtures and can be assembled and so on on the reversible operation platform, a defect that assembling operation cannot be performed on the traditional turnover machine because the assembling surface of the workpiece is shielded by a framework for fixing the workpiece is avoided, and the production efficiency is greatly increased.

Description

A kind of turning operating platform
Technical field
The utility model relates to a kind of large component fixed point assembly equipment, and particularly a kind of turning operating platform that workpiece to be processed is overturn and assembles belongs to the equipment manufacturing technology field.
Background technology
At present, in the fixed point assembling process, often need to carry out turning operation to workpiece for large component, the tradition embodiment mainly contains two kinds: (1) is by the crane workpiece of slinging, the compounding practice personnel finish upset, and this method labor strength is large, and production efficiency is low.(2) crane winches on the tipper, and tipper upset workpiece winches on the mounting platform with crane again behind the anchor clamps fixation workpiece, and this mode of operation upset technique is loaded down with trivial details, needs often installation, clamper for disassembling, and production efficiency is low.
For mixed runoff yield waterline, the diversity of product needing to cause many special overturn mechanisms to finish the upset of different sections piece installing on mixed runoff yield waterline, thereby so that streamline length increases, plant area increases, section's piece installing is rolled off the production line, and the cycle is long.And tipper blocks the fitting surface of workpiece because of the framework of fixation workpiece, thereby can't carry out at tipper the assembly manipulation of workpiece, and upset and assembling need two independent operation areas to finish, and labor strength is large, and production efficiency is low.
The utility model content
The utility model main purpose is to address the above problem and is not enough, provides a kind of production efficiency high, highly versatile, the turning operating platform that labor strength is low, production efficiency is high.
For achieving the above object, the technical solution of the utility model is:
A kind of turning operating platform, comprise two bracing or strutting arrangements that are symmetricly set on the workpiece both sides, be provided with a turning device for the described workpiece that overturns at each described bracing or strutting arrangement, described turning device is driven by power set and rotates, be provided with at least one detachable anchor clamps at each described turning device, described workpiece in the middle of relatively symmetrically arranged described anchor clamps clamping is positioned at, described power set are connected with controller.
Further, described turning device is that a rotating disk that rotates in vertical plane, described rotating disk are connected with described power set, described power set are fixedly mounted on the described bracing or strutting arrangement, be provided with at least one clamping fixture table at described rotating disk, described anchor clamps of detachable connection on each described clamping fixture table.
Further, the removable connection between described clamping fixture table and the described rotating disk.
Further, be provided with a strip slideway at described rotating disk, be slidingly connected between one or more described clamping fixture tables and the described slideway.
Further, described slideway is a strip groove that is opened on the described rotating disk.
Further, described clamping fixture table is connected with hydraulic mechanism, and described hydraulic mechanism is connected with described controller, and described hydraulic mechanism drives described clamping fixture table and slides along described slideway.
Further, described hydraulic mechanism is encapsulated in the described rotating disk.
Further, be provided with screwed hole at described clamping fixture table, be threaded between described clamping fixture table and the described anchor clamps.
Further, be provided with magnetic adsorption device at described clamping fixture table, connect by magnetic is attached between described clamping fixture table and the described anchor clamps.
Further, described bracing or strutting arrangement is a supporting seat, and described supporting seat is fixed on ground or the workbench, or is connected by travel mechanism is removable between described supporting seat and ground or the workbench, and described travel mechanism is connected with controller.
Content to sum up, a kind of turning operating platform described in the utility model compared with prior art, has following advantage:
(1) adopt split-type structural, two parts are symmetricly set on the both sides of workpiece, utilize a plurality of anchor clamps clampings workpiece to be processed of symmetrical setting to realize upset, and this apparatus structure is simple, has reduced workman's labour intensity, and is safe and convenient to use.
(2) two independently the distance between the supporting arrangement is adjustable, and the distance between the clamping fixture table is adjustable, so that the expansion of the scope of application of this turning operation platform is all applicable for the workpiece of different appearance and sizes in its adjustable range.
(3) workpiece is to be fixed on the clamping fixture table by special fixture, can other operation such as join at the enterprising luggage of this turning operation platform, the fitting surface of having avoided traditional tipper to block workpiece because of the framework of fixation workpiece can't be joined at the enterprising luggage of tipper the drawback of operation, and production efficiency improves greatly.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is forward structure schematic diagram of the present utility model.
As depicted in figs. 1 and 2, supporting seat 1, bolt 2, power set 3, rotating disk 4, clamping fixture table 5, groove 6, screwed hole 7, controller 8, control panel 9.
The specific embodiment
Below in conjunction with accompanying drawing and the specific embodiment the utility model is described in further detail:
Embodiment one:
As depicted in figs. 1 and 2, a kind of turning operating platform is comprised of bracing or strutting arrangement, turning device, power set, anchor clamps and controller.
Wherein, bracing or strutting arrangement is symmetricly set on the both sides of workpiece to be processed (not shown) relatively, in the present embodiment, bracing or strutting arrangement is a supporting seat 1, distance between two supporting seats 1 can be adjusted arbitrarily according to the appearance and size of the workpiece that will overturn, improved the versatility of this operating platform, the bottom of each supporting seat 1 is fixed on ground or the workbench by eight king-bolts 2.
On each supporting seat 1, be provided with one group of turning device, turning device is driven by power set 3 and rotates, and power set 3 are comprised of motor and speed reducer, and motor and speed reducer is by controller 8 controls, motor and speed reducer is installed in the casing, and casing is fixed on the supporting seat 1.
Turning device is that two rotating disks 4 on 4, two supporting seats 1 of a rotating disk that rotates in vertical plane are symmetrical arranged relatively, and two rotating disks 4 are coaxial setting, can the firm grip workpiece to guarantee anchor clamps, and difficult drop-off.Rotating disk 4 is connected with the output of power set 3, driving rotating disk 4 by power set 3 rotates in 360 ° of scopes, and then drive workpiece and in 360 ° of scopes, overturn, and rotating disk 4 and workpiece can stop at the unspecified angle position, the convenient operation personnel such as assemble at other operation.
Be provided with at least one clamping fixture table 5 at rotating disk 4, in the present embodiment, be provided with two clamping fixture tables 5 on each rotating disk 4, anchor clamps (not shown) of detachable connection on each clamping fixture table 5, namely each workpiece comes clamping by symmetrically arranged four anchor clamps, make things convenient for clamping appearance and size larger, the workpiece that weight is heavier, and less for appearance and size, the workpiece that weight is lighter, also can be chosen in anchor clamps only are set on each supporting seat 1, namely by symmetrically arranged two anchor clamps holding workpieces.Anchor clamps can adopt of the prior art any one, such as hydraulically extensible cylinder, sucker, handgrip etc., can use different anchor clamps according to different workpieces.
In order further to improve the versatility of this operating platform, make its scope of application wider, adopt removable connection between two clamping fixture tables 5 on each rotating disk 4, distance between two clamping fixture tables 5 is adjustable, like this can be so that the scope of application expansion of this operating platform be all applicable for the workpiece of different appearance and sizes in its adjustable range.
Removable connection between rotating disk 4 and two clamping fixture tables 5, realize by following structure, be provided with a slideway at rotating disk 4, be slidingly connected between two clamping fixture tables 5 and the slideway, in the present embodiment, slideway preferably adopts 6, two clamping fixture tables 5 of groove that are opened in a strip on the rotating disk 4 to be arranged in the groove 6, like this, can avoid clamping fixture table 5 in groove 6, to deviate from.Two clamping fixture tables 5 are in groove 6 interior slips, to regulate two distances between the clamping fixture table 5 according to different workpiece.
Clamping fixture table 5 is connected with hydraulic mechanism, hydraulic mechanism is hydraulic cylinder, each clamping fixture table 5 is by an independently hydraulic cylinder control, drive clamping fixture table 5 in groove 6 interior slips by hydraulic cylinder, hydraulic cylinder is connected with controller 8, by the start and stop of operating personnel according to workpiece needs operation control 8 control hydraulic cylinders, and then control two distances between the clamping fixture table 5.Hydraulic cylinder is encapsulated in the rotating disk 4, like this, and when rotating disk 4 upset, hydraulic cylinder, clamping fixture table 5 overturn simultaneously with rotating disk 4, hydraulic cylinder and clamping fixture table 5 relative positions are constant, guarantee the optional position in the flip angle scope, and hydraulic cylinder can both be controlled the position of clamping fixture table 5 in groove 6 accurately.
Be provided with screwed hole 7 at clamping fixture table 5, be threaded between clamping fixture table 5 and the anchor clamps, make things convenient for like this dismounting of anchor clamps, be beneficial to according to different workpieces and change different anchor clamps, further improve the versatility of this operating platform.
The control panel 9 that comprises a convenient operation personnel operation in the controller 8, controller 8 and control panel 9 all are fixed therein on the supporting seat 1.Controller 8 adopts industrial computers, comprising the upset gauge tap of control rotating disk 4 start and stop and flip angle, be used at the start-stop button of the emergency stop switch that uses under the state of emergency, the hydraulic cylinder travel limit switch that is used for distance between the restriction clamping fixture table 5, clamping fixture table and locking switch etc.
The below describes the use procedure of this operating platform in detail:
1) when this turning operation platform is fixed on the plant working place, at first pass through the appearance and size of the holding workpiece of wanting, calculate two distance and relative positions between the supporting seat 1, guarantee the axiality of two rotating disks 4 on two supporting seats 1, with eight king-bolts 2 bottom of supporting seat 1 and the connector on ground are fixed.
2) when each parts in the large assemblies are delivered to fixed point assembly station parts storage area, the special fixture of selecting is fixed on the screwed hole 7 of clamping fixture table 5.
3) sling the housing of workpiece to this operating platform and slowly decline with crane, operating personnel cooperate crane to make four anchor clamps of workpiece alignment both sides, at this moment, control clamping fixture table 5 control buttons on the control panel 9 by operating personnel, control successively four clamping fixture tables 5 and move, workpiece is gone up in position by the anchor clamps clamping.
4) press locking switch on the control panel 9, the position of four clamping fixture tables 5 is pinned.
5) take off lifting rope and remove crane, operating personnel stand in these operating platform both sides and carry out assembly manipulation, and when needs upset workpiece, operating personnel press the upset gauge tap on the control panel 9, upset power set 3 drive rotating disk 4 and rotate, until the angle that workpiece turning needs.After upset was finished, operating personnel got back to this operating platform both sides, proceed the assembly manipulation of workpiece.
Embodiment two:
Be that with embodiment one difference be connected by travel mechanism is removable between supporting seat 1 and ground or the workbench, travel mechanism is connected with controller, travel mechanism drives two supporting seats 1 and relatively moves along X-direction.
Travel mechanism comprises the slide rail (not shown) along the X-axis extension that is arranged on ground or worktable upper surface, lower surface at supporting seat 1 is provided with the slide block (not shown) that cooperates movement with slide rail, slide block is slided by driven by motor, make supporting seat 1 along slide rail on X-direction mutually near or away from, and then regulate two distances between the supporting seat 1, to cooperate the appearance and size of the workpiece that will overturn.
Embodiment three:
Be with above-described embodiment difference, be connected by the attached mode of magnetic between clamping fixture table 5 and the anchor clamps, as adopt the mode of electromagnetism adhesive, so that exchange anchor clamps for, 5 places are provided with electromagnet at clamping fixture table, start electromagnet and get final product the adhesive anchor clamps, thereby anchor clamps are fixedly connected with clamping fixture table 5, when treating that the workpiece process finishing need to be pulled down anchor clamps or change anchor clamps, disconnect the power supply of electromagnet, anchor clamps can break away from clamping fixture table 5.
Embodiment four:
Be with above-described embodiment difference, for cooperating the workpiece of different size, in the present embodiment, rotating disk 4 is fixed on (not shown) on the lift, be rotatably connected between rotating disk 4 and the lift, be convenient to rotating disk 4 and rotate in 360 ° of scopes, lift is installed on the supporting seat 1, and lift is connected with controller 8.
When needs overturn, operating personnel can control lift and move upward, and overturn thereby workpiece lifted, and upset can also be controlled lift and move downward after finishing, and workpiece is placed on the workbench, is beneficial to the operations such as operating personnel assemble.
As mentioned above, given scheme content can derive similar technical scheme by reference to the accompanying drawings.In every case be the content that does not break away from technical solutions of the utility model,, all still belong in the scope of technical solutions of the utility model any simple modification, equivalent variations and modification that above embodiment does according to technical spirit of the present utility model.

Claims (10)

1. turning operating platform, it is characterized in that: comprise two bracing or strutting arrangements that are symmetricly set on the workpiece both sides, be provided with a turning device for the described workpiece that overturns at each described bracing or strutting arrangement, described turning device is driven by power set and rotates, be provided with at least one detachable anchor clamps at each described turning device, described workpiece in the middle of relatively symmetrically arranged described anchor clamps clamping is positioned at, described power set are connected with controller.
2. turning operating platform according to claim 1, it is characterized in that: described turning device is a rotating disk that rotates in vertical plane, described rotating disk is connected with described power set, described power set are fixedly mounted on the described bracing or strutting arrangement, be provided with at least one clamping fixture table at described rotating disk, described anchor clamps of detachable connection on each described clamping fixture table.
3. turning operating platform according to claim 2 is characterized in that: the removable connection between described clamping fixture table and the described rotating disk.
4. turning operating platform according to claim 3 is characterized in that: be provided with a strip slideway at described rotating disk, be slidingly connected between one or more described clamping fixture tables and the described slideway.
5. turning operating platform according to claim 4, it is characterized in that: described slideway is a strip groove that is opened on the described rotating disk.
6. turning operating platform according to claim 4, it is characterized in that: described clamping fixture table is connected with hydraulic mechanism, and described hydraulic mechanism is connected with described controller, and described hydraulic mechanism drives described clamping fixture table and slides along described slideway.
7. turning operating platform according to claim 6, it is characterized in that: described hydraulic mechanism is encapsulated in the described rotating disk.
8. turning operating platform according to claim 2 is characterized in that: be provided with screwed hole at described clamping fixture table, be threaded between described clamping fixture table and the described anchor clamps.
9. turning operating platform according to claim 2 is characterized in that: be provided with magnetic adsorption device at described clamping fixture table, connect by magnetic is attached between described clamping fixture table and the described anchor clamps.
10. turning operating platform according to claim 1, it is characterized in that: described bracing or strutting arrangement is a supporting seat, described supporting seat is fixed on ground or the workbench, or be connected by travel mechanism is removable between described supporting seat and ground or the workbench, described travel mechanism is connected with controller.
CN 201220341390 2012-07-14 2012-07-14 Reversible operation platform Expired - Lifetime CN202702209U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220341390 CN202702209U (en) 2012-07-14 2012-07-14 Reversible operation platform

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220341390 CN202702209U (en) 2012-07-14 2012-07-14 Reversible operation platform

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CN202702209U true CN202702209U (en) 2013-01-30

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103538041A (en) * 2012-07-14 2014-01-29 南车青岛四方机车车辆股份有限公司 Turnable operating platform
CN104167330A (en) * 2013-05-16 2014-11-26 温州奔龙自动化科技有限公司 Automatic overturning apparatus
CN104834013A (en) * 2015-05-29 2015-08-12 中云智慧(北京)科技有限公司 Tool for article detection system
CN108188786A (en) * 2018-03-09 2018-06-22 赵徐增 Convertible deep hole drilling apparatus
CN112520659A (en) * 2020-12-26 2021-03-19 台州市椒江永固船舶螺旋桨厂 Propeller turning-over device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103538041A (en) * 2012-07-14 2014-01-29 南车青岛四方机车车辆股份有限公司 Turnable operating platform
CN103538041B (en) * 2012-07-14 2016-03-23 南车青岛四方机车车辆股份有限公司 A kind of turning operating platform
CN104167330A (en) * 2013-05-16 2014-11-26 温州奔龙自动化科技有限公司 Automatic overturning apparatus
CN104167330B (en) * 2013-05-16 2016-12-28 温州奔龙自动化科技有限公司 Automatic turning device
CN104834013A (en) * 2015-05-29 2015-08-12 中云智慧(北京)科技有限公司 Tool for article detection system
CN108188786A (en) * 2018-03-09 2018-06-22 赵徐增 Convertible deep hole drilling apparatus
CN112520659A (en) * 2020-12-26 2021-03-19 台州市椒江永固船舶螺旋桨厂 Propeller turning-over device

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20130130

Effective date of abandoning: 20160323

C25 Abandonment of patent right or utility model to avoid double patenting