CN116175006A - Energy-saving type distribution box welding tool - Google Patents
Energy-saving type distribution box welding tool Download PDFInfo
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- CN116175006A CN116175006A CN202211554234.1A CN202211554234A CN116175006A CN 116175006 A CN116175006 A CN 116175006A CN 202211554234 A CN202211554234 A CN 202211554234A CN 116175006 A CN116175006 A CN 116175006A
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- 238000003466 welding Methods 0.000 title claims abstract description 121
- 238000009826 distribution Methods 0.000 title claims abstract description 93
- 238000009434 installation Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims 4
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 33
- 238000001179 sorption measurement Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The invention provides an energy-saving type distribution box welding tool, and relates to the field of fixed tools. This energy-saving block terminal welding frock, including processing platform, two controllers and welding equipment, be provided with flange and motor between welding equipment and the processing platform, the inside one side of processing platform is provided with spacing guide rail, spacing guide rail is inside to be provided with slider and air pressure telescopic link. This energy-saving block terminal welding frock, the cooperation of simultaneous control motor drives welding equipment and rotates, can carry out welding process work to the fixed block terminal inner wall outer wall of sucking disc simultaneously, through the simple pneumatic cylinder of low cost control, the atmospheric pressure telescopic link, sucking disc, parts such as aspiration pump, motor and welding equipment cooperation, once only carry out welding process work to the block terminal inner wall outer wall, reduce personnel and small-size enterprise and carry out welding process in-process human cost input and resource input to the block terminal, avoid the staff to be hurt by the welding equipment of work.
Description
Technical Field
The invention relates to a welding tool, in particular to an energy-saving type distribution box welding tool, and belongs to the technical field of fixed tools.
Background
With the development of electric power technology, electric power infrastructure closely related to life quality of people is more improved, and an electric power system is one of main components of social infrastructure. With the perfection of the power system, the power system becomes the most common energy supply system in the life of people, and the application of the power system goes deep into various aspects of the life of people. Wind power, fire power, hydroelectric power stations, underground cables, high-voltage cables, power distribution stations, transformer stations and the like are fundamental components in an electric power system, wherein a power distribution cabinet is a fundamental electric power facility and is one of common final-stage equipment in the power distribution system.
Along with the improvement of the construction of the power system, the distribution boxes need to be rapidly increased, various distribution boxes appear on the market, and a simple distribution box is formed by welding a plurality of insulating plates, so that the structure is simple, and the function is single; the complex distribution box can be provided with the structures of a carrying display screen, a heat dissipation system, a dehumidification system, an intelligent control system and the like, and is rich in function and high in safety.
However, in any process of producing and maintaining the distribution box, the welding process is almost required, and in the process of producing the distribution box, the multi-axis mechanical arm can be used for driving the welding equipment to weld the inner wall and the outer wall of the distribution box. However, the method is only suitable for large-scale production, has high cost, and mostly adopts a mode that a worker holds welding equipment or operates the power distribution box to move and rotate when welding the power distribution box in a personal or small-sized factory, so that the welding work is performed on the inner wall of the power distribution box, a great deal of physical effort and time are required to be input by the worker, and the worker is possibly damaged by the working welding equipment.
Disclosure of Invention
(one) solving the technical problems
The invention aims to solve the problems and provide an energy-saving type power distribution box welding tool, which solves the problems that in the prior art, when a person or a small-sized factory welds a power distribution box, a worker holds welding equipment or operates the power distribution box to move and rotate to weld the inner wall of the power distribution box, so that a great deal of physical effort and time are required to be input by the worker, and the worker is possibly damaged by the welding equipment.
(II) technical scheme
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides an energy-saving type block terminal welding frock, includes processing platform, two controllers and welding equipment, be provided with flange and motor between welding equipment and the processing platform, the simple pneumatic cylinder of low cost control, pneumatic telescopic link, sucking disc, aspiration pump, parts such as motor and welding equipment cooperation, once only carry out welding process work to block terminal inner wall outer wall, reduce personnel and small-size enterprise and carry out welding process in-process human cost input and resource input to the block terminal, avoid the staff to be hurt by the welding equipment of work, processing platform inside one side is provided with spacing guide, spacing guide inside is provided with slider and pneumatic telescopic link, the slider top is provided with pneumatic cylinder, sliding sleeve, sucking disc, aspiration pump and solenoid valve, fixedly connected with pneumatic cylinder between spacing guide one side and the processing platform, spacing guide top one side is provided with backup pad and clutch block, and the backup pad supports one side of the bottom of block terminal, makes block terminal bottom both sides by sucking disc and backup pad support respectively, guarantees the block terminal by the stability in the welding process, improves the block terminal processing speed, spacing guide top is provided with support sheet and removal sheet and sliding sleeve one side fixedly connected with control lever.
Preferably, the processing platform rear side fixedly connected with montant, montant top fixedly connected with mount pad, mount pad one side is provided with the supporting seat, is provided with supporting seat and flange between welding equipment and the mount pad, through the welding equipment of montant, mount pad, flange, part support installation such as supporting seat, by unsettled setting in the processing platform top, welding equipment installs in the supporting seat top, and welding equipment can get into the block terminal inside that the sucking disc supported and rotate, carries out welding process to the block terminal inside.
Preferably, the motor sets up inside the mount pad, the flange is installed in the motor output shaft outside, flange one end extends into inside the supporting seat, threaded connection has fixing bolt between supporting seat and the flange, and fixing bolt leaves flange and supporting seat, can make the supporting seat leave the flange outside, dismantles welding equipment from the processing bench top, and the staff can hold welding equipment and carry out welding process to the block terminal.
Preferably, the pneumatic telescopic rod is fixedly connected with the processing table, the connecting block is fixedly connected to the outer side of the pneumatic telescopic rod, a connecting bolt is connected between the connecting block and the sliding block in a threaded manner, after the connecting bolt is rotated to leave the sliding block and the connecting block, the pneumatic telescopic rod and the sliding block can be fixedly removed, and a rubber grip can be sleeved on the outer side of the control rod through threads to control the left and right positions of the control rod.
Preferably, the sliding sleeve is sleeved outside the limiting guide rail and is fixedly connected with the sliding block, the pneumatic cylinder is fixedly connected to the top of the sliding sleeve, the working pneumatic telescopic rod pushes the sliding block and the sliding sleeve to move left and right under the limiting of the limiting guide rail, the sucker drives the distribution box to move left and right stably, the mounting plate is fixedly connected between the sucker and the pneumatic cylinder, the rubber ring is fixedly connected to the top of the sucker, the air pump is fixedly connected between the electromagnetic valve and the sucker, the air pump penetrates through the mounting plate, the working air pump pumps air from between the sucker, the rubber ring and the distribution box, negative pressure is generated between the air pump and the sucker, and the distribution box is clamped and fixed at the top of the sucker under the matching of the negative pressure and the atmospheric pressure.
Preferably, the equal fixedly connected with spacing round bar of mounting panel bottom both sides, spacing round bar outside fixed cover is equipped with spacing bearing, inserts spacing guide's inside spacing bearing, supports spacingly to the mounting panel, guarantees that the mounting panel drives the stability in the sucking disc motion process, spacing bearing extends into spacing guide inside, two inside fixedly connected with bracing pieces of processing platform, two the bracing piece all sets up in spacing guide bottom, and the bracing piece supports the spacing guide who removes, guarantees the stability that spacing guide removed.
Preferably, the control rod thread bush is provided with a rubber grip, the processing table is provided with a limiting side groove, one end of the control rod penetrates through the limiting side groove, the rubber grip is arranged outside the processing table, the rubber grip is sleeved outside the control rod through the control rod thread bush, the left and right positions of the control rod are controlled, the position of the distribution box at the top of the sucker is controlled, a protection bearing is arranged inside the limiting side groove, and the protection bearing is fixedly sleeved outside the control rod.
Preferably, the support sheet is fixedly connected with the mounting plate, the mounting sheet is fixedly connected with the bottom of the movable baffle, one side of the distribution box is limited by the movable baffle mounted by the mounting plate, the top of the mounting sheet and the top of the support sheet are provided with standby thread grooves, standby bolts are connected between the mounting sheet and the support sheet in a threaded manner, and the standby bolts are rotated into the standby thread grooves to enable the mounting sheet and the support sheet to be fixed together by the standby bolts in a threaded manner, so that the movable baffle is fixedly connected with the mounting plate through the mounting sheet, the support sheet and the standby bolts.
Preferably, the friction block is fixedly connected to one side, away from the sucker, of the inside of the processing table, the square groove is formed in the processing table, one end of the supporting plate penetrates through the square groove and extends to the bottom of the friction block, and the supporting plate supports one side of the bottom of the distribution box, so that two sides of the bottom of the distribution box are respectively supported by the sucker and the supporting plate, and stability of the distribution box in the welding processing process is guaranteed.
Preferably, the limiting groove is formed in the top of the supporting plate, a T-shaped rod is arranged in the limiting groove, a magnet plate is fixedly connected to the top of the T-shaped rod, threaded grooves are formed in the magnet plate and the processing table, limiting bolts are arranged between the threaded grooves, and the positions of the supporting plate are fixed by rotating the limiting bolts through the threaded grooves formed in the magnet plate and the processing table.
The invention provides an energy-saving type distribution box welding tool which has the following beneficial effects:
1. this energy-saving block terminal welding frock, through part cooperation such as pneumatic cylinder, pneumatic telescopic link, sucking disc, aspiration pump, two controllers, pneumatic cylinder, drive the block terminal and carry out the up-and-down side-to-side motion. Simultaneously control motor cooperation drives welding equipment and rotates, can carry out welding process work to the block terminal inner wall outer wall that the sucking disc is fixed simultaneously, through parts such as low cost control is simple, pneumatic telescopic link, sucking disc, aspiration pump, motor and welding equipment cooperation, once only carries out welding process work to block terminal inner wall outer wall, reduces personnel and small-size enterprise and carries out welding process in-process human cost input and resource input to the block terminal, avoids the staff to be hurt by the welding equipment of work.
2. This energy-saving block terminal welding frock, the pneumatic telescopic link promotes the sucking disc and drives the block terminal and move about, makes and moves baffle cooperation friction disc cooperation and carries out the centre gripping to the block terminal fixedly. And then the welding equipment is disassembled, so that a worker can weld the distribution box according to the requirement, and the welding equipment enters a state of manually operating the welding equipment to weld the distribution box, so that the flexible use of the parts such as the air pressure telescopic rod, the sucker, the air pump, the air pressure cylinder, the welding equipment and the like in a matched manner is ensured.
3. This energy-saving block terminal welding frock, welding equipment is unsettled to be set up in the processing bench top. Make welding equipment can get into the block terminal inside that the sucking disc supported and rotate, carry out welding process to the block terminal inside. And directly control welding equipment to rotate outside the block terminal, carry out welding process to the block terminal outside. The welding equipment can process the inside and outside of the distribution box at one time, so that the use cost and the resource investment of the welding equipment are reduced, and the energy required by the welding processing of the distribution box is saved.
4. This energy-saving block terminal welding frock, control pneumatic cylinder carries out up-and-down motion, promotes sucking disc negative pressure to adsorb fixed block terminal and carries out up-and-down motion, through the cooperation of parts such as pneumatic telescopic link, slider, slip cap, sucking disc, aspiration pump, pneumatic cylinder, guarantees to carry out the multiposition with the block terminal and promote.
5. This energy-saving block terminal welding frock under the cooperation of parts such as pneumatic telescopic link, movable baffle, mounting panel, clutch blocks, directly with the block terminal centre gripping fixed, make things convenient for the handheld welding equipment of staff to carry out welding process to the block terminal, improve the practicality of parts such as processing platform, spacing rail, slip cap, pneumatic telescopic link, connecting block mounting panel, sucking disc, reduce the technique and the energy cost input that the block terminal processing needs, nimble selection processing platform, spacing rail, slip cap, pneumatic telescopic link, connecting block mounting panel, sucking disc, rubber circle, aspiration pump, pneumatic cylinder and other part work modes, reduce the wasting of resources.
6. This energy-saving block terminal welding frock, rotatory limit bolt runs through the screw thread groove that magnet board and processing platform were seted up, fixes the position of backup pad. Support bottom one side of block terminal through the backup pad, make block terminal bottom both sides supported by sucking disc and backup pad respectively, guarantee the block terminal by the stability in the welding process, improve the speed of block terminal processing.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of a convex plate according to the present invention;
FIG. 3 is a schematic view of the structure of the mounting base of the present invention;
FIG. 4 is a schematic view of a track rail according to the present invention;
FIG. 5 is a schematic view of a limit bearing according to the present invention;
FIG. 6 is a schematic view of the structure of the connecting block of the present invention;
FIG. 7 is a schematic view of a sliding sleeve according to the present invention;
FIG. 8 is a schematic view of the rubber grip of the present invention;
FIG. 9 is a schematic view of a processing station according to the present invention;
FIG. 10 is a schematic view of the structure of portion A of FIG. 9 according to the present invention;
FIG. 11 is a schematic view of the structure of the support plate of the present invention;
FIG. 12 is a schematic view of a mobile baffle structure according to the present invention;
FIG. 13 is a schematic view of the structure of the mounting sheet of the present invention;
fig. 14 is a schematic structural view of a control lever according to the present invention.
In the figure: 1. a processing table; 2. a support rod; 3. a spacing guide rail; 4. a hydraulic cylinder; 5. a sliding sleeve; 6. a slide block; 7. an air pressure telescopic rod; 8. a connecting block; 9. a connecting bolt; 10. a limit bearing; 11. a limit round rod; 12. a mounting plate; 13. a suction cup; 14. a rubber ring; 15. an air extracting pump; 16. an electromagnetic valve; 17. a support sheet; 18. moving the baffle; 19. installing a thin plate; 20. a standby thread groove; 21. a spare bolt; 22. a square groove; 23. a thread groove; 24. a support plate; 25. a limit groove; 26. a T-bar; 27. a magnet plate; 28. a limit bolt; 29. a friction block; 30. limit side grooves; 31. a control lever; 32. a rubber grip; 33. a pneumatic cylinder; 34. a vertical rod; 35. a mounting base; 36. a welding device; 37. a support base; 38. a convex plate; 39. a fixing bolt; 40. a motor; 41. and a controller.
Detailed Description
The embodiment of the invention provides an energy-saving type distribution box welding tool.
Referring to fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13 and 14, the welding device comprises a processing table 1, two controllers 41 and a welding device 36, a convex plate 38 and a motor 40 are arranged between the welding device 36 and the processing table 1, the welding device 36 supported by the motor 40 can be driven to rotate, the welding device 36 rotates to weld a plurality of positions of a distribution box, one side of the processing table 1 is provided with a limit guide rail 3, the limit guide rail 3 is internally provided with a sliding block 6 and a pneumatic telescopic rod 7, the operating pneumatic telescopic rod 7 pushes the sliding block 6 and a sliding sleeve 5 to move left and right under the limit of the limit guide rail 3, so that a sucker 13 drives the distribution box to move left and right stably, the top of the sliding block 6 is provided with a pneumatic cylinder 33, the sliding sleeve 5, the sucker 13, an air pump 15 and an electromagnetic valve 16, the suction pump 15 is started to work, the suction pump 15 works to suck air from between the suction cup 13 and the rubber ring 14 and the distribution box, negative pressure is generated between the suction pump 15 and the suction cup 13, the pneumatic cylinder 33 is fixedly connected between the suction cup 13 and the sliding sleeve 5, the pneumatic cylinder 33 is controlled to move up and down, the distribution box with the suction cup 13 fixed by negative pressure adsorption is pushed to move up and down, the hydraulic cylinder 4 is fixedly connected between one side of the limiting guide rail 3 and the processing table 1, the hydraulic cylinder 4 works to push the limiting guide rail 3 to move back and forth, the distance between the distribution box with the suction cup 13 fixed by negative pressure adsorption and the welding equipment 36 is controlled, the support plate 24 and the friction block 29 are arranged on one side of the top of the limiting guide rail 3, the support thin plate 17 and the movable baffle 18 are arranged on the other side of the top of the limiting guide rail 3, and the control rod 31 is fixedly connected to one side of the sliding sleeve 5.
Specifically, the welding device 36 supported by the motor 40 may be rotated, and the welding process may be performed on a plurality of positions of the distribution box inside the rotating welding device 36.
An air pump 15 is arranged on one side of the bottom of the sucker 13, the air pump 15 and the sucker 13 are matched with a clamp, and the distribution box is clamped and fixed by utilizing the negative pressure adsorption principle. And the sucker 13 is matched with the hydraulic cylinder 4, the pneumatic telescopic rod 7, the sliding block 6, the pneumatic cylinder 33 and other parts, and a worker operates the controller 41 electrically connected with the pneumatic telescopic rod 7, so that the pneumatic telescopic rod 7 pushes the sucker 13 to drive the distribution box to move left and right. Or another controller 41 electrically connected with the pneumatic cylinder 33 is operated to control the pneumatic cylinder 33 to push the sucker 13 to drive the distribution box to move up and down.
The distribution box is driven to move up and down, left and right and back and forth through the matching of the hydraulic cylinder 4, the pneumatic telescopic rod 7, the sucker 13, the air pump 15, the two controllers 41, the pneumatic cylinder 33 and other parts. Simultaneously, the motor 40 is controlled to cooperate to drive the welding equipment 36 to rotate, welding work can be carried out on the inner wall and the outer wall of the distribution box fixed by the sucker 13, and the welding work is carried out on the inner wall and the outer wall of the distribution box at one time by cooperation of the hydraulic cylinder 4, the air pressure telescopic rod 7, the sucker 13, the air pump 15, the motor 40 and other parts and the welding equipment 36, so that labor cost input and resource input in the welding process of individuals and small enterprises on the distribution box are reduced, and workers are prevented from being injured by the working welding equipment 36.
The sucker 13 is pushed by the air pressure telescopic rod 7 to drive the distribution box to move left and right, so that the movable baffle 18 is matched with the friction block 29 to clamp and fix the distribution box. And then the welding equipment 36 is disassembled, so that a worker can weld the distribution box according to the requirement, and the welding equipment 36 is manually operated to weld the distribution box, so that the flexible use of the pneumatic telescopic rod 7, the sucker 13, the air pump 15, the pneumatic cylinder 33, the welding equipment 36 and other parts in a matched manner is ensured.
Referring to fig. 1, 2 and 3 again, the rear side of the processing table 1 is fixedly connected with a vertical rod 34, the top of the vertical rod 34 is fixedly connected with a mounting seat 35, one side of the mounting seat 35 is provided with a supporting seat 37, a welding device 36 is mounted at the top of the supporting seat 37, the welding device 36 for supporting and mounting the parts such as the vertical rod 34, the mounting seat 35, a convex plate 38 and the supporting seat 37 is suspended at the top of the processing table 1, a motor 40 is arranged inside the mounting seat 35, the convex plate 38 is mounted at the outer side of an output shaft of the motor 40, and the welding device 36 can enter the inside of a distribution box supported by the suction disc 13 to rotate so as to weld the inside of the distribution box. And directly controls the welding device 36 to rotate outside the distribution box to weld the outside of the distribution box.
One end of the convex plate 38 extends into the supporting seat 37, a fixing bolt 39 is connected between the supporting seat 37 and the convex plate 38 in a threaded manner, the fixing bolt 39 leaves the convex plate 38 and the supporting seat 37, and then the supporting seat 37 leaves the outer side of the convex plate 38, and the welding equipment 36 is detached from the top of the processing table 1.
Specifically, the top of the vertical rod 34 fixedly connected with the processing table 1 is fixedly connected with a mounting seat 35, a supporting seat 37 and a convex plate 38 are arranged between the welding equipment 36 and the mounting seat 35, and the welding equipment 36 which is supported and mounted through parts such as the vertical rod 34, the mounting seat 35, the convex plate 38 and the supporting seat 37 is suspended at the top of the processing table 1. The welding equipment 36 can enter the inside of the distribution box supported by the sucker 13 to rotate, and the inside of the distribution box is welded. And directly controls the welding device 36 to rotate outside the distribution box to weld the outside of the distribution box. The welding equipment 36 can process the inside and outside of the distribution box at one time, so that the cost and the resource investment for the welding equipment 36 are reduced, and the energy required for the welding processing of the distribution box is saved.
The fixing bolt 39 is rotated, so that the fixing bolt 39 leaves the convex plate 38 and the supporting seat 37, the supporting seat 37 can leave the outer side of the convex plate 38, the welding equipment 36 is detached from the top of the processing table 1, and a worker can hold the welding equipment 36 to weld the distribution box.
Referring to fig. 1, fig. 4, fig. 5, fig. 6 and fig. 7 again, the pneumatic telescopic rod 7 is fixedly connected with the processing table 1, the connecting block 8 is fixedly connected to the outer side of the pneumatic telescopic rod 7, the pneumatic telescopic rod 7 pushes the sliding block 6 and the sliding sleeve 5 to move left and right under the limit of the limit guide rail 3, the sucker 13 drives the distribution box to move left and right stably, the connecting bolt 9 is connected between the connecting block 8 and the sliding block 6 in a threaded manner, the sliding sleeve 5 is sleeved on the outer side of the limit guide rail 3 and fixedly connected with the sliding block 6, the pneumatic cylinder 33 is fixedly connected to the top of the sliding sleeve 5, the pneumatic cylinder 33 is controlled to move up and down, the distribution box which is fixedly adsorbed by the suction cup 13 is pushed to move up and down, the mounting plate 12 is fixedly connected to the top of the suction cup 13, the top of the suction cup 14 is fixedly connected with the rubber ring, the distribution box is pressed after being placed on the top of the rubber ring 14, the gap between the rubber ring 14 and the distribution box is eliminated, the sealing between the suction cup 13 and the distribution box is ensured, the suction pump 15 is fixedly connected between the electromagnetic valve 16 and the suction cup 13, negative pressure is generated between the suction pump 15 and the suction cup 13, and the electromagnetic valve 15 and 16 are synchronously stopped. The block terminal is under the cooperation of negative pressure and atmospheric pressure, is fixed at sucking disc 13 tops by the centre gripping, and aspiration pump 15 runs through mounting panel 12, and the equal fixedly connected with spacing round bar 11 of mounting panel 12 bottom both sides, spacing round bar 11 outside fixed cover are equipped with spacing bearing 10, and spacing bearing 10 extends into spacing guide 3 inside, and processing platform 1 inside fixedly connected with two bracing pieces 2, two bracing pieces 2 all set up in spacing guide 3 bottoms.
Specifically, the rubber ring 14 is fixedly connected to the top of the sucker 13, the distribution box is placed on the top of the rubber ring 14 and then pressed, a gap between the rubber ring 14 and the distribution box is eliminated, and sealing between the sucker 13 and the distribution box is ensured.
Then the sucking pump 15 is started to work, the working sucking pump 15 sucks air from the positions between the sucking disc 13, the rubber ring 14 and the distribution box, negative pressure is generated between the sucking pump 15 and the sucking disc 13, and then the sucking pump 15 and the electromagnetic valve 16 synchronously stop working. The distribution box is clamped and fixed at the top of the sucker 13 under the matching of negative pressure and atmospheric pressure.
The sliding block 6 and the sliding sleeve 5 are fixedly connected in the limiting guide rail 3, so that when the air pressure telescopic rod 7 is controlled to work, the working air pressure telescopic rod 7 pushes the sliding block 6 and the sliding sleeve 5 to move left and right under the limiting of the limiting guide rail 3, and the sucker 13 drives the distribution box to move left and right stably.
And the pneumatic cylinder 33 is fixedly connected between the sucker 13 and the sliding sleeve 5, and is used for controlling the pneumatic cylinder 33 to move up and down and pushing the distribution box fixed by negative pressure adsorption of the sucker 13 to move up and down, and the distribution box is pushed at multiple positions through the cooperation of the pneumatic telescopic rod 7, the sliding block 6, the sliding sleeve 5, the sucker 13, the air pump 15, the pneumatic cylinder 33 and other parts.
The hydraulic cylinder 4 works to push the limit guide rail 3 to move back and forth, and the distance between the distribution box and the welding equipment 36, which are fixed by negative pressure absorption of the sucker 13, is controlled.
The mounting plate 12 is fixedly connected between the suction cup 13 and the pneumatic cylinder 33, and the limiting bearings 10 are fixedly sleeved on the outer sides of the limiting round rods 11 fixed on two sides of the mounting plate 12, and the mounting plate 12 is supported and limited by inserting the limiting bearings 10 in the limiting guide rail 3, so that the stability of the mounting plate 12 in the process of driving the suction cup 13 to move is ensured.
Referring to fig. 8, 9, 10, 11, 12, 13 and 14 again, the control rod 31 is provided with a rubber grip 32 in a threaded manner, the rubber grip 32 is sleeved on the outer side of the control rod 31 to control the left and right positions of the control rod 31, the position of the distribution box at the top of the suction disc 13 is controlled, the processing table 1 is provided with a limit side groove 30, one end of the control rod 31 penetrates through the limit side groove 30, the rubber grip 32 is arranged on the outer side of the processing table 1, the control rod 31 fixed by the sliding sleeve 5 penetrates through the limit side groove 30, after the connecting bolt 9 is rotated to leave the sliding block 6 and the connecting block 8, the fixing between the air pressure telescopic rod 7 and the sliding block 6 is removed, a protection bearing is arranged in the limit side groove 30, the protection bearing is fixedly sleeved on the outer side of the control rod 31, the support sheet 17 is fixedly connected with the mounting plate 12, the bottom of the movable baffle 18 is fixedly connected with the mounting sheet 19, the top of the mounting sheet 19 and the top of the support sheet 17 are respectively provided with a standby threaded groove 20, a standby bolt 21 is in threaded connection between the mounting sheet 19 and the support sheet 17, the friction block 29 is fixedly connected to one side of the processing table 1, which is far from the suction disc 13, the side of the processing table 1 is provided with a support plate 22, the support plate 24 is provided with a limit side groove 24, and the bottom of the support plate 24 is provided with a support plate 24, and the support plate 24 is fixedly arranged at one end of the bottom of the support plate 24, and the support plate 24 is extended to the support plate 24. Support bottom one side of block terminal through backup pad 24, make block terminal bottom both sides supported by sucking disc 13 and backup pad 24 respectively, the inside T shape pole 26 that is provided with of spacing groove 25, T shape pole 26 top fixedly connected with magnet board 27, operation magnet board 27 remove and processing platform 1 pass through magnetic force absorption fixedly, it is spacing to the position of backup pad 24, can accomplish the placing of backup pad 24 and accomodate, screw thread groove 23 has all been seted up to magnet board 27 and processing platform 1, be provided with spacing bolt 28 between two screw thread grooves 23.
Specifically, after the mounting sheet 19 fixed to the movable barrier 18 is placed on top of the support sheet 17, the backup bolt 21 is rotated into the backup screw groove 20, and the mounting sheet 19 and the support sheet 17 are screwed together by the backup bolt 21, so that the movable barrier 18 is fixedly connected to the mounting plate 12 through the mounting sheet 19, the support sheet 17, and the backup bolt 21, as shown in fig. 8 and 12.
The block terminal side is placed on top of the suction cup 13 such that the block terminal side is limited by the moving baffle 18 mounted to the mounting plate 12. And a friction block 29 is fixedly connected to one side in the processing table 1, and at the moment, the pneumatic telescopic rod 7 is controlled to work, and the sucker 13 is driven to move towards the friction block 29 through the sliding block 6, the sliding sleeve 5 and the mounting plate 12, so that the distribution box at the top of the sucker 13 is pushed to move by the movable baffle 18.
The moving block terminal moves toward the friction block 29. The distribution box can be clamped and fixed by matching the movable baffle 18 with the friction block 29 to clamp and limit the distribution box. Can be under the cooperation of parts such as pneumatic telescopic link 7, movable baffle 18, mounting panel 12, friction block 29, directly fix the block terminal centre gripping, make things convenient for the staff to hold welding equipment 36 and carry out welding process to the block terminal, improve the practicality of parts such as processing platform 1, spacing guide 3, slip cap 5, pneumatic telescopic link 7, connecting block 8 mounting panel 12, sucking disc 13, reduce the technique and the energy cost input that the block terminal processing needs, nimble selection processing platform 1, spacing guide 3, slip cap 5, pneumatic telescopic link 7, connecting block 8 mounting panel 12, sucking disc 13, rubber circle 14, aspiration pump 15, the mode of parts work such as pneumatic cylinder 33, reduce the wasting of resources.
After the supporting plate 24 is pushed and the supporting plate 24 penetrates through the square groove 22 to extend to the bottom of the friction block 29, the supporting plate 24 can extend to the bottom of the distribution box, and the rotating limit bolts 28 penetrate through the magnet plate 27 and the threaded grooves 23 formed in the processing table 1 to fix the position of the supporting plate 24. Support bottom one side of block terminal through backup pad 24, make block terminal bottom both sides supported by sucking disc 13 and backup pad 24 respectively, guarantee the block terminal by the stability in the welding process, improve the speed of block terminal processing.
And a T-shaped rod 26 fixed at the bottom of the magnet plate 27 penetrates through the limit groove 25, the magnet plate 27 is slidably mounted on the top of the support plate 24, and a part of the support plate 24 is pulled out of the processing table 1. Then the magnet plate 27 is operated to move and fixed with the processing table 1 through magnetic force absorption, and the position of the supporting plate 24 is limited, so that the placing and storage of the supporting plate 24 can be completed.
The bottom of the inner cavity of the processing table 1 is fixedly connected with a supporting rod 2, and the movable limiting guide rail 3 is supported by the supporting rod 2, so that the moving stability of the limiting guide rail 3 is ensured. The control rod 31 fixed by the sliding sleeve 5 penetrates through the limit side groove 30, after the connecting bolt 9 is rotated away from the sliding block 6 and the connecting block 8, the fixation between the air pressure telescopic rod 7 and the sliding block 6 can be removed, the rubber grip 32 can be sleeved on the outer side of the control rod 31 through threads, the left and right positions of the control rod 31 are controlled, and the position of the distribution box at the top of the sucker 13 is controlled.
Claims (10)
1. Energy-saving type distribution box welding tool comprises a processing table (1), two controllers (41) and welding equipment (36), and is characterized in that: welding equipment (36) and processing bench (1) between be provided with flange (38) and motor (40), processing bench (1) inside one side is provided with spacing guide rail (3), spacing guide rail (3) inside slider (6) and pneumatic telescopic link (7) that are provided with, slider (6) top is provided with pneumatic cylinder (33), slip cap (5), sucking disc (13), aspiration pump (15) and solenoid valve (16), fixedly connected with pneumatic cylinder (4) between spacing guide rail (3) one side and processing bench (1), spacing guide rail (3) top one side is provided with backup pad (24) and friction block (29), spacing guide rail (3) top opposite side is provided with support sheet (17) and movable baffle (18), slip cap (5) one side fixedly connected with control lever (31).
2. The energy-saving type distribution box welding tool according to claim 1, wherein: the machining table is characterized in that a vertical rod (34) is fixedly connected to the rear side of the machining table (1), an installation seat (35) is fixedly connected to the top of the vertical rod (34), a supporting seat (37) is arranged on one side of the installation seat (35), and welding equipment (36) is installed at the top of the supporting seat (37).
3. The energy-saving type distribution box welding tool according to claim 2, wherein: the motor (40) is arranged inside the mounting seat (35), the convex plate (38) is arranged outside an output shaft of the motor (40), one end of the convex plate (38) extends into the supporting seat (37), and a fixing bolt (39) is connected between the supporting seat (37) and the convex plate (38) in a threaded mode.
4. The energy-saving type distribution box welding tool according to claim 1, wherein: the pneumatic telescopic rod (7) is fixedly connected with the processing table (1), a connecting block (8) is fixedly connected to the outer side of the pneumatic telescopic rod (7), and a connecting bolt (9) is connected between the connecting block (8) and the sliding block (6) in a threaded mode.
5. The energy-saving type distribution box welding tool according to claim 1, wherein: the utility model discloses a motor vehicle, including slider (6), slider (3) and fixed connection, slider (6) are located in slider (3) outside to slider (5) cover, pneumatic cylinder (33) fixedly connected with in slider (5) top, fixedly connected with mounting panel (12) between sucking disc (13) and pneumatic cylinder (33), sucking disc (13) top fixedly connected with rubber circle (14), aspiration pump (15) fixedly connected with is between solenoid valve (16) and sucking disc (13), aspiration pump (15) run through mounting panel (12).
6. The energy-saving type distribution box welding tool according to claim 5, wherein: the utility model discloses a limiting device for the machining of the steel wire rope, including mounting panel (12), spacing round bar (11), fixed cover in the outside is equipped with spacing bearing (10), spacing bearing (10) extend into spacing guide rail (3) inside, two bracing pieces (2) of inside fixedly connected with of machining platform (1), two bracing pieces (2) all set up in spacing guide rail (3) bottom.
7. The energy-saving type distribution box welding tool according to claim 1, wherein: the control rod (31) thread bush is provided with a rubber grip (32), a limit side groove (30) is formed in the processing table (1), one end of the control rod (31) penetrates through the limit side groove (30), the rubber grip (32) is arranged on the outer side of the processing table (1), a protection bearing is arranged in the limit side groove (30), and the protection bearing is fixedly sleeved on the outer side of the control rod (31).
8. The energy-saving type distribution box welding tool according to claim 1, wherein: the support sheet (17) is fixedly connected with the mounting plate (12), the bottom of the movable baffle (18) is fixedly connected with the mounting sheet (19), the top of the mounting sheet (19) and the top of the support sheet (17) are provided with standby thread grooves (20), and standby bolts (21) are connected between the mounting sheet (19) and the support sheet (17) in a threaded mode.
9. The energy-saving type distribution box welding tool according to claim 1, wherein: the friction block (29) is fixedly connected to one side, away from the sucker (13), of the inside of the processing table (1), the square groove (22) is formed in the processing table (1), one end of the supporting plate (24) penetrates through the square groove (22) and extends to the bottom of the friction block (29), and the supporting plate (24) is L-shaped.
10. The energy-saving type distribution box welding tool according to claim 1, wherein: limiting grooves (25) are formed in the tops of the supporting plates (24), T-shaped rods (26) are arranged in the limiting grooves (25), magnet plates (27) are fixedly connected to the tops of the T-shaped rods (26), threaded grooves (23) are formed in the magnet plates (27) and the processing table (1), and limiting bolts (28) are arranged between the two threaded grooves (23).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202211554234.1A CN116175006A (en) | 2022-12-06 | 2022-12-06 | Energy-saving type distribution box welding tool |
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Application Number | Priority Date | Filing Date | Title |
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CN202211554234.1A CN116175006A (en) | 2022-12-06 | 2022-12-06 | Energy-saving type distribution box welding tool |
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CN116175006A true CN116175006A (en) | 2023-05-30 |
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CN202211554234.1A Pending CN116175006A (en) | 2022-12-06 | 2022-12-06 | Energy-saving type distribution box welding tool |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117583809A (en) * | 2024-01-09 | 2024-02-23 | 江苏兴逸阀门有限公司 | Valve welding processing equipment |
-
2022
- 2022-12-06 CN CN202211554234.1A patent/CN116175006A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117583809A (en) * | 2024-01-09 | 2024-02-23 | 江苏兴逸阀门有限公司 | Valve welding processing equipment |
CN117583809B (en) * | 2024-01-09 | 2024-04-12 | 江苏兴逸阀门有限公司 | Valve welding processing equipment |
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