CN202685087U - Manufacturing equipment for vertical grouting flue - Google Patents
Manufacturing equipment for vertical grouting flue Download PDFInfo
- Publication number
- CN202685087U CN202685087U CN 201220205432 CN201220205432U CN202685087U CN 202685087 U CN202685087 U CN 202685087U CN 201220205432 CN201220205432 CN 201220205432 CN 201220205432 U CN201220205432 U CN 201220205432U CN 202685087 U CN202685087 U CN 202685087U
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- grouting
- inner chamber
- flue
- molds
- manufacturing equipment
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Abstract
The utility model discloses manufacturing equipment for a vertical grouting flue. The manufacturing equipment comprises a movable mold group, an inner cavity mold and a grouting platform, wherein the mold group is divided into a plurality of mold cavities by a baffle arranged in the middle of the mold group; an inner cavity mold hole and four grouting holes are arranged at the top of each mold cavity; a separating cavity is arranged among the mold cavities; the separating cavity comprises a baffle adjusting device used for adjusting the mode cavity; the inner cavity mold comprises a vibrating motor, a tapping device and a line fixing device; the grouting platform comprises a grouting vehicle; a slurry outlet hole is arranged at the bottom of the grouting vehicle; and the slurry outlet hole is connected with a grouting hose. The inner cavity mold provided by the utility model is provided with the vibrating motor, the tapping device and the line fixing device, so that the flue is simple to manufacture; and the operation and the labor intensity of workers are greatly reduced. The flue is formed in one step; a plurality of flues can be manufactured in each batch; the yield and the production efficiency are greatly improved; raw materials and auxiliary materials are saved; waste materials are reduced; and the production land is saved.
Description
Technical field
The utility model relates to building flue and exhausting duct manufacturing equipment.
Background technology
The at present pure manual operations of flue production and application punching block.Such as the Chinese patent 01140598 described flue mode of production, be that four panel piecemeals are made, fixing again, the demoulding after the manual pasting maintenance.Oneself is horizontal artificial storing mortar by disclosed machine-building flue.As on 01 02nd, 2011 disclosed gas flue connected vibrating casting machine, and on January 18th, 2012 bulletin one-shot forming square cement flue equipment, on March 30th, 2011 disclosed mold for shaping prefabricated thin-wall exhaust passage, one batch of equipment can only be produced one.Fortune raw material, fortune mortar, to mould intracavity holding mortar, envelope flue surface layer still is manually-operated, efficient is lower, the madial wall of outer side mold, the lateral wall of internal mold organization still are artificial brush oil, take a lot of work, and take material, brush evenly not, the flue air inlet does not arrange perforated valve, and outer side mold is the set temperature meter not; Inhomogeneous because brushing oil, temperature-difference is difficult to be held, and the degree of accuracy of mortar setting time is difficult accurately holds; when internal mold organization shrinks depanning; still might glue from the mortar piece of a small amount of flue inwall initial solidification because of its contraction, make this type of flue inwall smooth not, increase the resistance coefficient of smoke discharging.
Summary of the invention
Problem to be solved in the utility model:
1, the production efficiency of making in order to improve flue;
2, save raw and auxiliary material, reduce the generation of waste material;
3, reduce cost of labor, reduce labor strength.
For addressing the above problem, the utility model proposes a kind of vertical grouting flue manufacturing equipment, scheme is as follows:
Vertical grouting flue manufacturing equipment comprises set of molds and inner chamber mould.Set of molds comprises base plate, side plate, side plate, top board, dividing plate.Base plate, side plate, side plate, top board surround the set of molds chamber.Dividing plate is separated into 2-8 mold cavity with the set of molds chamber, and top board and base plate correspondingly are separated into 2-8 mold cavity top board and base plate.The mold cavity top board comprises inner chamber nib and four grout holes.Four grout holes lay respectively at four jiaos on mold cavity top board, can be for square, circular or oval.The inner chamber nib is positioned at mold cavity top board center.The inner chamber mould is the column body, and cross section can be circle, ellipse, or fillet square or fillet rectangle.Shape and the in the same size of inner chamber nib and inner chamber mould cross section, circle, ellipse, or fillet square or fillet rectangle.The inner chamber nib is as the gateway of settling and taking out the inner chamber mould, and is further used for the fixedly position of inner chamber mould top in mold cavity.
Further, the bottom of above-mentioned set of molds comprises wheel, is used for conveniently dragging or promoting the movement of set of molds.
Further, the dividing plate between two adjacent molds chambeies of set of molds has two, comprises separate space between two dividing plates, comprises in the separate space that partition regulator, partition regulator are used for adjusting two clapboard spacings, thereby adjusts the size of mold cavity.
Further, above-mentioned mold cavity base plate comprises the snap gauge device, and inner chamber mould bottom comprises form fixing device.Form fixing device is corresponding with the snap gauge device, is used for the fixedly position of inner chamber mould bottom in mold cavity.
Further, the inner chamber mould comprises the shaft vibration motor.During cast flue mould, start the shaft vibration motor, the vibration of shaft vibration driven by motor inside cavity, the flowability of walling of flue gelling thing when increasing cast, and discharge air, reach the effect of closely knit walling of flue.
Further, the inner chamber mould comprises boring device.Described boring device is used in the walling of flue perforate.
Further, the inner chamber mould comprises the fixed network device.Described fixed network device be used for to support and fixedly glass fiber reticular cloth in the position of walling of flue.
Further, above-mentioned vertical grouting flue manufacturing equipment also comprises the grouting platform.The grouting platform comprises grouting car.Grouting car is positioned at the top of grouting platform.The height of grouting car at the top is higher than the set of molds height.The bottom of grouting car comprises 4-32 slurry outlet, and slurry outlet connects grouting hose.Grouting hose can be put into the grout hole of set of molds.
Further, comprise the set of molds positioner bottom the above-mentioned grouting platform.When being used for grouting operation, the set of molds positioner strengthens set of molds in the stability of grouting platform platform.
Further, grouting car involving vibrations pump.The flowability of walling of flue gelling thing when oscillating column pump is used for increasing grouting operation.
Technique effect of the present utility model:
1, integrated moulding equipment increases flue productivity ratio.Can produce many flues for every batch.
2, the form fixing device of the snap gauge device of mold cavity bottom and inner chamber mould bottom and the inner chamber nib at top are used for the fixedly position of inner chamber mould in mold cavity, strengthen the precision of walling of flue thickness.
3, the built-in central shaft vibrating motor of inner chamber mould has substituted traditional extra vibrating motor, has reduced the workload of pouring operation.
4, the boring device of inner chamber mould can be finished the perforate of walling of flue when the flue module is prefabricated, also needs the trouble of perforate when having reduced the construction and installation of flue Prefabricated block.Perforate may cause the damage of flue Prefabricated block and leave irregular hole when also having avoided construction and installation.
5, the fixed network device of inner chamber mould guarantees that glass fiber reticular cloth is positioned at walling of flue central authorities, improves the quality of products.
6, fixing grout hole is so that during cast, the gelling thing of walling of flue distributes average, improves yield rate.
7, finished product flue inwall smoother.
Description of drawings
Fig. 1 is the set of molds structural representation.Wherein, 1 is base plate, and 2 is side plate, and 3 is side plate, and 4 is top board, and 5 is dividing plate, and 6 is grout hole, and 7 is the inner chamber nib, and 8 is mold cavity, and 9 is separate space, and 10 is partition regulator, and 11 is wheel, and 12 are dividing plate adjusting spiral shell, and 13 is the dividing plate regulating shaft.
Fig. 2 is the structural representation of partition regulator.Wherein, 13 is the dividing plate regulating shaft, and 14 is aixs cylinder.
Fig. 3 is inner chamber mode structure schematic diagram.Wherein, 15 is inner chamber mould central shaft, and 16 is inner chamber mould outer wall, and 17 is tube having holes, and 18 are the perforate spiral shell, and 19 is the fixed network support, and 20 is halliard, and 21 are the rope hole, and 26 is support arm, and 27 is inner support, and 28 is fixed bar, and 29 is inner chamber mould top board.
Fig. 4 is inner chamber mould center spindle structure schematic diagram.Wherein, 15 is inner chamber mould central shaft, and 22 is support bar, and 23 are the shaft vibration motor, and 24 is capstan winch, and 25 is the capstan winch motor.
Fig. 5 is inner chamber mould boring device structural representation.Wherein, 15 is inner chamber mould central shaft, and 16 is inner chamber mould outer wall, and 17 is tube having holes, and 18 are the perforate spiral shell, and 29 is inner chamber mould top board, and 30 is fixed head, and 31 is spring, and 32 is power transmission shaft, and 33 is drive link.
Fig. 6 is inner chamber mould boring device driven rod top view.Wherein 32 is power transmission shaft, and 33 is drive link.
The specific embodiment
Below in conjunction with Figure of description, further describe the utility model.
Embodiment 1 set of molds
Vertical grouting flue manufacturing equipment comprises set of molds and inner chamber mould.Set of molds comprises base plate 1 as shown in Figure 1, side plate 2, side plate 3, top board 4, dividing plate 5.Base plate 1, side plate 2, side plate 3, top board 4 surrounds the set of molds chamber.Dividing plate is separated into 2-8 mold cavity 8 with the set of molds chamber, and top board and base plate correspondingly are separated into 2-8 mold cavity top board and base plate.The mold cavity top board comprises inner chamber nib 7 and four grout holes 6.Four grout holes 6 lay respectively at four jiaos on mold cavity top board, can be for square, circular or oval.The size of grout hole 6 is 0.6-6 centimetre.Inner chamber nib 7 is positioned at mold cavity top board center, is circular, oval or fillet square or fillet rectangle.The set of molds bottom is equipped with wheel 11.As shown in Figure 3, the inner chamber mould is the column body, and cross section is circular, oval or fillet square or fillet rectangle, is comprised of internal stent and inner chamber mould outer wall 16.Mold cavity is high 3 meters, and the height of inner chamber mould is slightly high than mold cavity, exceeds 1-5 centimetre.The mold cavity horizontal cross-section is length of side 25-60 centimetre.The horizontal cross-section in the same size of the size of inner chamber nib 7 and inner chamber mould or slightly large 1-5 millimeter.
The snap gauge device of mold cavity base plate is the circular cone protuberance of mold cavity base plate, and accordingly, the form fixing device of inner chamber mould bottom is coniform depressed part.Thereby coniform depressed part can put into the circular cone protuberance fixedly inner chamber mould bottom in the position of mold cavity.
Embodiment 2 partition regulators
As shown in Figure 1, comprise two dividing plates between the adjacent molds chamber 8, consist of separate space 9 between the dividing plate.Comprise partition regulator 10 in the separate space 9.Partition regulator 10 comprises two cover dividing plates adjusting spiral shell 12 and dividing plate regulating shafts 13.Dividing plate adjusting spiral shell 12 is positioned on the top board 4 and links to each other with dividing plate regulating shaft 13.As shown in Figure 2, dividing plate regulating shaft 13 is equipped with 3-8 aixs cylinder 14, and the horizontal plane of aixs cylinder 14 is rectangle, and four jiaos is circular-arc, and two groups of relative sides of aixs cylinder 14 can supporting clapboard.During use, regulate spiral shell 12 and then rotate dividing plate regulating shaft 13 by the dividing plate that rotates partition regulator 10, thereby and then change distance between the aixs cylinder 14 side change dividing plate relative with dividing plate.The diameter of dividing plate regulating shaft 13 is 3-8 centimetre, and the distance between two groups of relative sides of aixs cylinder 14 is respectively 5-12 centimetre and 4-10 centimetre.
Embodiment 3 inner chamber moulds
As shown in Figure 3, the inner chamber mould is by internal stent and inner chamber mould outer wall 16, and inner chamber mould outer wall 16 is rolled into the column body with the inner chamber mould.Inner chamber mould center also comprises central shaft 15.As shown in Figure 4, central shaft 15 is connected connection by support bar 22 with inner chamber mould outer wall.Central shaft 15 is equipped with shaft vibration motor 23.
Embodiment 4 fixed network devices
As shown in Figure 3, Figure 4, the fixed network device comprises that fixed network support 19, four capstan winches 24 and capstan winch motor 25 form.Four jiaos of fixed network support 19 connect respectively four the rope holes 21 of 20, four halliards 20 of four halliards by inner chamber die wall top and are connected on four capstan winches 24.Capstan winch motor 25 with are connected a capstan winch 24 and connect.Fixed network support 19 is by support arm 26, and inner support 27 forms, support arm 26, and inner support 27 links to each other by fixed bar 28.Support arm 26, the distance between the inner support 27 are 0.5-3 centimetre.
During grouting operation, start 25, four capstan winches 24 of capstan winch motor and rotate simultaneously, and by coiling halliard 20, drag the rising of fixed network support 19.The speed that rises is determined according to the speed of grouting.During grouting operation, the fixed network support 19 of rising is fixed on walling of flue central authorities with glass fiber reticular cloth.
Such as Fig. 3, shown in Figure 5, boring device comprises tube having holes 17, perforate spiral shell 18, spring 31, power transmission shaft 32, drive link 33.Perforate spiral shell 18 is positioned at inner chamber mould top, and inner chamber mould top board 29 comprises the perforate screw, and perforate spiral shell 18 links to each other with power transmission shaft 32 by the perforate screw.Power transmission shaft 32 bottoms are fixed by the axis hole on the fixed head 30.Perforate screw on axis hole on the fixed head 30 and the inner chamber mould top board 29 forms the rotary shaft hole of reaching the standard grade, and power transmission shaft 32 can rotate.Power transmission shaft 32 connection for transmission bars 33.As shown in Figure 6, drive link 33 is asymmetric shaft, and the sideline is helix.Projection is arranged at the bottom of tube having holes 17, and projection and the inner chamber mould outer wall 16 of tube having holes 17 bottoms supported respectively at the two ends of spring 31.In the time of need to be to the flue perforate, rotate perforate spiral shell 18, rotate drive links 33 by power transmission shaft 32, drive link 33 major axis back down tube having holes 17.When not needing to the flue perforate, perforate spiral shell 18 turns a direction and gets final product.
Embodiment 6 grouting platform and grouting cars
The grouting platform is highly to surpass 3 meters building, and the top is used for placing grouting car, supports by load-bearing pillar.Lower hollow is used for placing the set of molds in the grouting operation.Grouting car is funnel shaped wide at the top and narrow at the bottom, open top, and the bottom includes 1-32 slurry outlet, and slurry outlet connects grouting hose.Oscillating column pump is installed in the middle of the grouting car.During grouting operation, the grout hole of grouting hose being put into the set of molds top gets final product.
Grouting platform bottom comprises the set of molds positioner.The set of molds positioner is comprised of liftable track.Before the grouting operation, set of molds is placed on the liftable track, falls track, and set of molds namely is stabilized in grouting platform bottom.When set of molds need to move, rise track.The lifting of track realizes by the jack that is installed in the track bottom.
Claims (10)
1. vertical grouting flue manufacturing equipment is characterized in that, comprises set of molds and inner chamber mould; Set of molds comprises base plate, side plate, side plate, top board, dividing plate; Described base plate, side plate, side plate, top board surround the set of molds chamber; Described dividing plate is separated into a plurality of mold cavities with the set of molds chamber, and top board and base plate correspondingly are separated into a plurality of mold cavity top boards and base plate; The mold cavity top board comprises inner chamber nib and four grout holes; Four grout holes lay respectively at four jiaos on mold cavity top board; The inner chamber nib is positioned at mold cavity top board center; The inner chamber mould is the column body; Shape and the in the same size of inner chamber nib and inner chamber mould cross section.
2. vertical grouting flue manufacturing equipment as claimed in claim 1 is characterized in that, described set of molds bottom comprises wheel.
3. vertical grouting flue manufacturing equipment as claimed in claim 1, it is characterized in that, dividing plate between two adjacent molds chambeies of described set of molds has two, comprise separate space between two dividing plates, comprise partition regulator in the separate space, partition regulator is used for adjusting two clapboard spacings, thereby adjusts the size of mold cavity.
4. vertical grouting flue manufacturing equipment as claimed in claim 1 is characterized in that described mold cavity base plate comprises the snap gauge device, and described inner chamber mould bottom comprises form fixing device; Form fixing device is corresponding with the snap gauge device, is used for the fixedly position of inner chamber mould bottom in mold cavity.
5. vertical grouting flue manufacturing equipment as claimed in claim 1 is characterized in that described inner chamber mould comprises the shaft vibration motor.
6. vertical grouting flue manufacturing equipment as claimed in claim 1 is characterized in that described inner chamber mould comprises boring device, is used in the walling of flue perforate.
7. vertical grouting flue manufacturing equipment as claimed in claim 1 is characterized in that the inner chamber mould comprises the fixed network device, be used for supporting and fixedly glass fiber reticular cloth in the position of walling of flue.
8. such as vertical grouting flue manufacturing equipment as described in above-mentioned each claim, it is characterized in that, comprise the grouting platform; The grouting platform comprises grouting car; Grouting car is positioned at the top of grouting platform; The height of grouting car at the top is higher than the set of molds height; The bottom of grouting car comprises 1-32 slurry outlet, and slurry outlet connects grouting hose.
9. vertical grouting flue manufacturing equipment as claimed in claim 8 is characterized in that, the bottom of grouting platform comprises the set of molds positioner; The stability of set of molds when the set of molds positioner is used for strengthening grouting operation.
10. vertical grouting flue manufacturing equipment as claimed in claim 8 is characterized in that described grouting car involving vibrations motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220205432 CN202685087U (en) | 2012-05-09 | 2012-05-09 | Manufacturing equipment for vertical grouting flue |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220205432 CN202685087U (en) | 2012-05-09 | 2012-05-09 | Manufacturing equipment for vertical grouting flue |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202685087U true CN202685087U (en) | 2013-01-23 |
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ID=47540754
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220205432 Expired - Lifetime CN202685087U (en) | 2012-05-09 | 2012-05-09 | Manufacturing equipment for vertical grouting flue |
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| Country | Link |
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| CN (1) | CN202685087U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658588A (en) * | 2012-05-09 | 2012-09-12 | 丁爱民 | Vertical grouting flue manufacturing equipment |
| CN108956226A (en) * | 2018-06-27 | 2018-12-07 | 河海大学 | Large scale cement-stabilized soil sample molding machine and forming method |
| CN109339320A (en) * | 2018-11-21 | 2019-02-15 | 江西联保工程咨询有限公司 | A kind of rear-mounted precast concrete slide core rib and preparation method thereof |
-
2012
- 2012-05-09 CN CN 201220205432 patent/CN202685087U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658588A (en) * | 2012-05-09 | 2012-09-12 | 丁爱民 | Vertical grouting flue manufacturing equipment |
| CN108956226A (en) * | 2018-06-27 | 2018-12-07 | 河海大学 | Large scale cement-stabilized soil sample molding machine and forming method |
| CN109339320A (en) * | 2018-11-21 | 2019-02-15 | 江西联保工程咨询有限公司 | A kind of rear-mounted precast concrete slide core rib and preparation method thereof |
| CN109339320B (en) * | 2018-11-21 | 2024-05-28 | 江西联保工程咨询有限公司 | Rear precast concrete movable core rib and preparation method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130123 Effective date of abandoning: 20140416 |
|
| RGAV | Abandon patent right to avoid regrant |