CN202668712U - Peeling fluffer for cotton stalks - Google Patents
Peeling fluffer for cotton stalks Download PDFInfo
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- CN202668712U CN202668712U CN 201220086301 CN201220086301U CN202668712U CN 202668712 U CN202668712 U CN 202668712U CN 201220086301 CN201220086301 CN 201220086301 CN 201220086301 U CN201220086301 U CN 201220086301U CN 202668712 U CN202668712 U CN 202668712U
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Abstract
The utility model discloses a peeling fluffer device for cotton stalks, and belongs to the field of artificial board industry. According to needs of machinery defibering and skin removing for materials like the cotton stalks, the peeling fluffer for the cotton stalks is composed of a motor reducer 1, a machine frame 16, defibering rollers I, peeling rollers II, skin breaking rollers III, a transmission mechanism IV, squeeze rollers V, and a feed port. Two pairs of minor diameter peeling rollers are installed among three pairs of major diameter defibering rollers and the squeeze rollers. Function of reversal scraping of the peeling roller can be used to scrape and remove cortexes. The skin breaking roller can be installed behind the peeling roller so as to remove windings. The peeling fluffer device for the cotton stalks has the advantages that the characteristics of raw materials and the mechanical structure can be fully utilized to achieve peeling and defibering once, so that labor is saved; the fact that the peeling roller and the skin breaking roller have similar structures can be used not only to break skins but also to supply peeling, and thus efficiency is improved; interspaces between the peeling rollers and the skin breaking rollers is adjustable, and thus adaptability of the device is good.
Description
Technical field
The present invention relates to a kind of equipment of discongesting of raw material of artifical plate, belong to the wood-based panel industry field, relate in particular to a kind of cotton stalk peeling and discongest equipment.
Background technology
China is large agricultural country, and agricultural crop straw output is large, kind is many, distribution is wide.Wherein the degree of lignification of cotton stalk is higher, is desirable timber alternative materials.Take cotton stalk as raw material, the agricultural crop straw recombinant material of hot-forming preparation with its good performance and the texture structure with approximate timber, takes full advantage of this body structure of stalk and strength character, greatly improve stalk recombining material artificial board intensity, have larger DEVELOPMENT PROSPECT.
In the recombinant material production process, stalk, branch ability material etc. need to be discongested into and vertically not rupture, the bundle fiber bundle that laterally interlocks and link to each other, and to remove the poor cortical material of degree of lignification and little branch.
The patent No. a kind of straw fluffer (publication number: CN201446604U) that has been 200920032678.2 patent disclosure.Can realize discongesting of stalk, processing for the stalk recombining material raw material provides the pretreatment machine process equipment.But this equipment need to be removed sprig and cotton stalk bark by hand, to improve the performance of recombinant material hot press formed product.
The mechanization degree of processing in order to improve the recombinant material raw material the invention discloses a kind ofly when raw material is discongested, peels off the peeling fluffer of cotton stalks of cotton stalk crust and sprig.
Summary of the invention
The inconvenience that machinery is allowanced for bark when discongesting for belt leather raw materials such as cotton stalks for recombinant material production provides supporting peeling fluffer, to satisfy the needs of suitability for industrialized production, the invention discloses a kind of peeling fluffer of cotton stalks.
The peeling fluffer of cotton stalks of realizing the foregoing invention technical scheme is: utilize the belt leather raw material such as cotton stalk to discongest that front needs carry out soaking cooking or under fresh state, skin is combined with xylem not too closely and the lower property of raw material of sprig bifurcation intensity, utilize diameter larger to discongest roller grasp force backward larger, the less mechanics principle of peeling rollers thrust forward that diameter is less, discongest two pairs of minor diameter peeling rollers that rotate in opposite directions with the raw material direction of motion of layout between the roller extruding three pairs of major diameters, that utilizes peeling rollers and the raw material direction of motion reversely scrapes the effect of cutting, and the raw material cortex is scraped; Consider that simultaneously the cortex that scrapes has soft toughness, be wrapped in easily the problem on the peeling rollers, disconnected roller be set to remove the winding of cotton stalk skin after peeling rollers, at spout the feeding insulated column is set simultaneously, draw little branch in and make it consistent with the mobile jib moving direction, in order to squeezing extrusion.
Realize the peeling fluffer of cotton stalks of technique scheme, by motor reducer 1, frame 16, discongest roller I, peeling rollers II, disconnected roller III, transmission mechanism IV, compression roller V and spout and consist of, it is characterized in that: described peeling rollers II is made of two pairs of upper peeling rollers 5 and lower peeling rollers 15 that are installed in before and after the compression roller V; Described disconnected roller III is made of two pairs of upper disconnected roller 6 and lower disconnected rollers 14 that are installed in compression roller V front and back; Described spout is made of a plurality of feeding insulated columns 3; Described lower careless solution roller 2 and the lower roller 11 of carefully discongesting are driven by lower compression roller belt pulley 18; Described lower compression roller belt pulley 18 and lower compression roller 12 are driven by motor reducer 1 by belt 13, reductor belt pulley 19; Described careless solution roller 4 is driven by lower careless solution roller gear 20 and 22 engagements of upper careless solution roller gear; Described upper compression roller 7 is driven by lower compression roller gear 28 and 25 engagements of upper compression roller gear; The described upper roller 8 of carefully discongesting is carefully discongested roller gear 27 and is upward carefully discongested roller gear 26 engagement and drive by lower; Described upper peeling rollers 5 is discongested gear 22 engagements by upper peeling rollers gear 23 by upper thick roller and is driven; Described lower peeling rollers 15 is driven by lower careless solution roller gear 20 engagements by lower peeling rollers gear 21; Described disconnected roller 6 is driven by upper compression roller gear 25 engagements by upper disconnected roller gear 24; Described lower disconnected roller 14 is driven by lower compression roller gear 28 engagements by lower disconnected roller gear 29; Described upper and lower peeling rollers and the upper and lower disconnected roller that is installed in compression roller V back driven by upper and lower compression roller and the upper and lower roller of carefully discongesting respectively; Described ratio of discongesting the external diameter of roller I and compression roller V is 1: 1; Described peeling rollers II is 1: 2～1: 4 with the ratio of the external diameter of discongesting roller I; Disconnected roller III is 1: 2～1: 4 with the ratio of the external diameter of compression roller V; Described peeling rollers gear is 1: 2～1: 4 with the gear ratio of discongesting roller gear; The gear ratio of disconnected roller gear and compression roller gear is 1: 2～1: 4; Float with spring 31 in gap between gap between the described peeling rollers II, the disconnected roller III, adjustable with screw 33; Described feeding insulated column 3 can turn round around axle, also can maintain static, and its spacing can be according to the thickness adjustment of cotton stalk branch.
Peeling fluffer of cotton stalks disclosed by the invention has following advantage:
(1) takes full advantage of characteristic and the frame for movement feature of raw material, once finish except sprig, remove the peel and discongest operation, save manpower.
(2) adopt peeling rollers and disconnected roller analog structure, the skin that both can break can replenish peeling again, has improved efficient.
(3) apparatus adaptability is good, and the gap between peeling rollers, the disconnected roller is adjustable, and adopts spring floating, satisfies the needs that recombinant material is produced.
Description of drawings
Fig. 1 is peeling fluffer of cotton stalks right flank schematic diagram
Fig. 2 is peeling fluffer of cotton stalks left surface schematic diagram
Fig. 3 is that front schematic view is discongested in the cotton stalk peeling
Fig. 4 peeling rollers, disconnected roller gap adjusting mechanism schematic diagram
Fig. 5 is that the A of spout is to schematic diagram
Fig. 6 is that the B of spout is to schematic diagram
The meaning that each legend mark represents respectively in the accompanying drawing is as follows:
I-discongests roller, II-peeling rollers, the III-roller that breaks, IV-transmission mechanism, V-compression roller 1-motor reducer, careless solution roller under the 2-, 3-feeding insulated column, the upper careless solution roller of 4-, the upper peeling rollers of 5-, the upper disconnected roller of 6-, the upper compression roller of 7-is carefully discongested roller, the 9-blow tank on the 8-, the 10-dermatotome that falls is carefully discongested roller, compression roller under the 12-under the 11-, the 13-belt, disconnected roller under the 14-, peeling rollers under the 15-, the 16-frame, 17-loam cake, compression roller belt pulley under the 18-, 19-reductor belt pulley, careless solution roller gear under the 20-, peeling rollers gear under the 21-, the upper thick roller of 22-is discongested gear, the upper peeling rollers gear of 23-, the upper disconnected roller gear of 24-, the upper compression roller gear of 25-is carefully discongested roller gear on the 26-, carefully discongest roller gear under the 27-, compression roller gear under the 28-, disconnected roller gear under the 29-, 30-screw, the 31-spring, 32-peeling rollers bearing block, 33-screw.
The specific embodiment
Provide specific embodiment below in conjunction with accompanying drawing.
One embodiment of the present of invention are that making operation width is the peeling fluffer of 400mm, and are concrete such as Fig. 1, Fig. 2, Fig. 3 and Fig. 5, shown in Figure 6.Through recombinant material raw materials such as immersion, boiling or fresh cotton stalk, fruit branch, brush woods, manually feed from feeding trough 3, along with the up and down rotation of careless solution roller, after the branch of raw material is isolated post 3 gatherings, when sending into careless solution roller squeezing extrusion in company with mobile jib, be fed in the machine mobile backward; When moving to the peeling rollers place, upper peeling rollers 5 and lower peeling rollers 15 and the raw material direction of motion reverse scraped the effect of cutting, and the raw material cortex is scraped, and the sprig bifurcation is cut off; The cortex of the soft flexible that scrapes is wrapped on the peeling rollers easily, and the upper disconnected roller 6 that arranges after peeling rollers and lower disconnected roller 14 are to remove the winding of cotton stalk skin; Simultaneously, upper disconnected roller 6 and lower disconnected roller 14 also can continue to remove the part cortex that peeling rollers does not have removal; Scrape off the cotton stalk of a part of epidermis under the grasp force of careless solution roller promotes, overcome the reverse scraping resistance of peeling rollers and disconnected roller, continue to enter backward between compression roller 7 and the lower compression roller 12, thickness is extruded and reduces, some epidermis is emerging in upper and lower surface again, proceeds the effect of allowancing for bark by second group of peeling rollers and disconnected roller; By carefully discongesting outside the later discharge machine of roller squeezing extrusion, obtain substantially without skin bundle fiber raw material at last; The rotation direction of disconnected roller of the present invention also can change rightabout into, to adapt to short raw material.
The present invention also can make the wider many people of width and operate type and the peeling rollers that adapts to the different-diameter raw material and disconnected roller shape etc. according to the needs of production capacity, and these all consist of other embodiments of the present invention.
Claims (6)
1. peeling fluffer of cotton stalks, by motor reducer [1], frame [16], discongest roller [I], peeling rollers [II], disconnected roller [III], transmission mechanism [IV], compression roller [V] and spout and consist of, it is characterized in that: described peeling rollers [II] is by two pairs of upper peeling rollers [5] and lower peeling rollers [15] formations that are installed in before and after the compression roller [V]; Described disconnected roller [III] is made of two pairs of upper disconnected roller [6] and lower disconnected rollers [14] that are installed in compression roller [V] front and back; Described spout is made of a plurality of feeding insulated columns [3]; Described lower careless solution roller [2] and the lower roller [11] of carefully discongesting are driven by lower compression roller belt pulley [18]; Described lower compression roller belt pulley [1 8] and lower compression roller [12] are driven by motor reducer [1] by belt [13], reductor belt pulley [19]; Described careless solution roller [4] is driven by lower careless solution roller gear [20] and upper careless solution roller gear [22] engagement; Described upper compression roller [7] is driven by lower compression roller gear [28] and upper compression roller gear [25] engagement; The described upper roller [8] of carefully discongesting is carefully discongested roller gear [27] and is upward carefully discongested roller gear [26] engagement and drive by lower; Described upper peeling rollers [5] is discongested gear [22] engagement by upper peeling rollers gear [23] by upper thick roller and is driven; Described lower peeling rollers [15] is driven by lower careless solution roller gear [20] engagement by lower peeling rollers gear [21]; Described disconnected roller [6] is driven by upper compression roller gear [25] engagement by upper disconnected roller gear [24]; Described lower disconnected roller [14] is driven by lower compression roller gear [28] engagement by lower disconnected roller gear [29]; Described upper and lower peeling rollers and the upper and lower disconnected roller that is installed in behind the compression roller [V] driven by upper and lower compression roller and the upper and lower roller of carefully discongesting respectively.
2. peeling fluffer of cotton stalks according to claim 1, it is characterized in that: the ratio of discongesting the external diameter of roller [I] and compression roller [V] is 1: 1.
3. peeling fluffer of cotton stalks according to claim 1 is characterized in that: peeling rollers [II] is 1: 2～1: 4 with the ratio of discongesting the external diameter of roller [I]; Disconnected roller [III] is 1: 2～1: 4 with the ratio of the external diameter of compression roller [V].
4. peeling fluffer of cotton stalks according to claim 1 is characterized in that: the peeling rollers gear is 1: 2～1: 4 with the gear ratio of discongesting roller gear; The gear ratio of disconnected roller gear and compression roller gear is 1: 2～1: 4.
5. peeling fluffer of cotton stalks according to claim 1 is characterized in that: float with spring [31] in the gap between the gap between the peeling rollers [II], the disconnected roller [III], adjustable with screw [33].
6. peeling fluffer of cotton stalks according to claim 1, it is characterized in that: described feeding insulated column [3] can turn round around axle, also can maintain static, and its spacing can be according to the thickness adjustment of cotton stalk branch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220086301 CN202668712U (en) | 2012-02-29 | 2012-02-29 | Peeling fluffer for cotton stalks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220086301 CN202668712U (en) | 2012-02-29 | 2012-02-29 | Peeling fluffer for cotton stalks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202668712U true CN202668712U (en) | 2013-01-16 |
Family
ID=47489645
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220086301 Withdrawn - After Issue CN202668712U (en) | 2012-02-29 | 2012-02-29 | Peeling fluffer for cotton stalks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202668712U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581915A (en) * | 2012-02-29 | 2012-07-18 | 西北农林科技大学 | Peeling fluffer of cotton stalks |
-
2012
- 2012-02-29 CN CN 201220086301 patent/CN202668712U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581915A (en) * | 2012-02-29 | 2012-07-18 | 西北农林科技大学 | Peeling fluffer of cotton stalks |
| CN102581915B (en) * | 2012-02-29 | 2014-07-09 | 西北农林科技大学 | Peeling fluffer of cotton stalks |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130116 Effective date of abandoning: 20140709 |
|
| RGAV | Abandon patent right to avoid regrant |