CN202661829U - Multi-station full-automatic waxing control system for LED (light-emitting diode) chip - Google Patents
Multi-station full-automatic waxing control system for LED (light-emitting diode) chip Download PDFInfo
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- CN202661829U CN202661829U CN 201220221808 CN201220221808U CN202661829U CN 202661829 U CN202661829 U CN 202661829U CN 201220221808 CN201220221808 CN 201220221808 CN 201220221808 U CN201220221808 U CN 201220221808U CN 202661829 U CN202661829 U CN 202661829U
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- station
- motion control
- solenoid valve
- control system
- control card
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Abstract
The utility model discloses a multi-station full-automatic waxing control system for an LED (light-emitting diode) chip, and the system comprises a personal computer (PC). The multi-station full-automatic waxing control system is characterized in that the personal computer is connected with a motion control card, the motion control card is connected with a servo driver, the servo driver is connected with a servo motor, the servo motor is connected with a revolving platform, the revolving platform is provided with a laser sensor, the laser sensor is connected with a motion control card, the personal computer is connected with a PLC (programmable logic controller), and the PLC is respectively connected with an air pump solenoid valve, a wax spray solenoid valve, a manipulator and a planishing device. The laser sensor of the multi-station full-automatic waxing control system can be used for realizing the accurate positioning of the station, and transmitting the station information to the motion control card, the revolving platform is controlled by the motion control card to be rotated to a corresponding position to accomplish the circulation, and then, the revolving platform is controlled to reset by the motion control card so as to avoid the twisting of a lead, an air pressure pipeline and a control circuit connected with the revolving platform, so that the continuous operation and continuous process accomplishing processes of the revolving platform can be realized.
Description
Technical field
The utility model relates to a kind of led chip Multi-station full-automatic control system of waxing.
Background technology
Present each inter process interval of waxing equipment is long, and single station work production efficiency is low.Project alternative combined process flow process increases compressing tablet station quantity, realizes continuous wax spray, paster, upper cloth, gets sheet; Physical construction is that panoramic table drives 6 ~ 12 compressing tablet stations rotations, because being increased to 6 ~ 12, station make production efficiency improve 6 ~ 12 times, and power supply, gas station, switch board, control panel etc. can not rotate relative to fixing, the wire that is connected with preforming device, pneumatic circuit, operation circuit etc. will constantly produce kink, can't realize continuous operation.This is the deficiencies in the prior art part.
Summary of the invention
The Multi-station full-automatic that the technical problems to be solved in the utility model provides a kind of led chip derivatization process wax system and control method adopt the control mode of self-return, realize the continuous production of led chip derivatization process.
The utility model adopts following technical scheme to realize the utility model purpose:
A kind of led chip Multi-station full-automatic control system of waxing, comprise PC, it is characterized in that: described PC connects motion control card, described motion control card connects servo-driver, described servo-driver connects servomotor, described servomotor connects panoramic table, be provided with laser sensor on the described panoramic table, described laser sensor connects described motion control card, described PC connects the PLC controller, and described PLC controller connects respectively one group of air pump solenoid valve, one group of wax spray solenoid valve, one group of heater switch, one group of pressuring flat device and mechanical arm.
As the further restriction to the technical program, described PC comprises:
PLC controller control module: send the instruction that the control PLC controller is derived sheet placement, heating, air blowing, wax spray, thieving paper suction, flattened;
Motion control card control module: send the instruction that the controlled motion control card carries out driven by servomotor.
As the further restriction to the technical program, described PLC controller comprises:
CPU module: be responsible for the computing of PLC controller integral body and coordinate control work;
Switching input module: the state that gathers air pump solenoid valve, wax spray solenoid valve and heater switch;
Switching value output module: the switch of control air pump solenoid valve, wax spray solenoid valve and heater switch;
Analog input module: the pressure of the position of collection machinery hand and movement velocity and pressuring flat device;
Analog output module: the movement velocity of control mechanical arm and the pressure that pressuring flat device provides.
As the further restriction to the technical program, be provided with one group of station on the described panoramic table, the upper surface of described panoramic table is circular, described station is evenly distributed on the upper surface of described panoramic table.
As the further restriction to the technical program, described station is 6.
As the further restriction to the technical program, described pressuring flat device is a round plate that polishes.
Compared with prior art, advantage of the present utility model and good effect are: laser sensor of the present utility model can be realized the accurate location of station, and station information passed to motion control card, motion control card control panoramic table turn to correspondence position, mechanical arm is got the sheet of deriving and is put on one group of corresponding station, then under the control of PC and PLC controller, finish the heating of the sheet of deriving, blow, wax spray, suction and pressing work, the servomotor counter-rotating, panoramic table resets, avoided the wire that is connected with panoramic table, the kink of pneumatic circuit and operation circuit, realize the continuous operation of panoramic table, finished continuously process.
Description of drawings
Fig. 1 is functional-block diagram of the present utility model.
Fig. 2 is control flow chart of the present utility model.
Fig. 3 is the station structure synoptic diagram of the utility model panoramic table upper surface.
Embodiment
Below in conjunction with accompanying drawing and preferred embodiment the utility model is done further to describe in detail.
Referring to Fig. 1, Fig. 2, the utility model comprises PC, motion control card, servo-driver, servomotor, panoramic table, laser sensor, PLC controller, air pump solenoid valve, heater switch, wax spray solenoid valve, mechanical arm and pressuring flat device.
Described PC connects motion control card, described motion control card connects servo-driver, described servo-driver connects servomotor, described servomotor connects panoramic table, be provided with laser sensor on the described panoramic table, described laser sensor connects described motion control card, and described PC connects the PLC controller, and described PLC controller connects respectively one group of air pump solenoid valve, one group of wax spray solenoid valve, one group of heater switch, one group of pressuring flat device and mechanical arm.Described mechanical arm is arranged on the panoramic table, and air pump solenoid valve and wax spray solenoid valve share a shower nozzle.
Described PC comprises:
PLC controller control module: send the instruction that the control PLC controller is derived sheet placement, heating, air blowing, wax spray, thieving paper suction, flattened;
Motion control card control module: send the instruction that the controlled motion control card carries out driven by servomotor.
Described PLC controller comprises:
CPU module: be responsible for the computing of PLC controller integral body and coordinate control work;
Switching input module: the state that gathers air pump solenoid valve, wax spray solenoid valve and heater switch;
Switching value output module: the switch of control air pump solenoid valve, wax spray solenoid valve and heater switch;
Analog input module: the pressure of the position of collection machinery hand and movement velocity and pressuring flat device;
Analog output module: the movement velocity of control mechanical arm and the pressure that pressuring flat device provides.
Be provided with one group of station on the described panoramic table, the upper surface of described panoramic table is circular, and described station is evenly distributed on the upper surface of described panoramic table, the corresponding shower nozzle of each station.
Described station is 6.
Described pressuring flat device is a round plate that polishes.
The invention also discloses a kind of led chip Multi-station full-automatic control method of waxing, it is characterized in that: comprise the steps:
(1) laser sensor is accurately located chip to be processed, and sends locating information to motion control card;
(2) motion control card is by the servo driver drives servomotor, and the driven by servomotor panoramic table turns to the appropriate location;
(3) mechanical arm is got the sheet of deriving and is put on one group of corresponding station;
(4) PLC controller control heater switch is opened, and heats the sheet of deriving;
(5) air pump solenoid valve is opened, and shower nozzle blows the dust on the sheet of deriving off;
(6) the wax spray solenoid valve is opened, and shower nozzle is given the sheet wax spray of deriving;
(7) mechanical arm is got one group of thieving paper, sops up the water on the sheet of deriving;
(8) pressuring flat device flattens the wax on the sheet of deriving;
(9) servomotor counter-rotating, panoramic table resets.
Laser sensor of the present utility model can be realized the accurate location of station, and station information passed to motion control card, motion control card control panoramic table turn to correspondence position, mechanical arm is got the sheet of deriving and is put on one group of corresponding station, then under the control of PC and PLC controller, finish heating, air blowing, wax spray, suction and the pressing work of the sheet of deriving, the servomotor counter-rotating, panoramic table resets, avoided the kink of the wire, pneumatic circuit and the operation circuit that are connected with panoramic table, realize the continuous operation of panoramic table, finished continuously process.
Certainly; above-mentioned explanation is not limitation of the utility model; the utility model also is not limited only to above-mentioned giving an example, and the variation that those skilled in the art make in essential scope of the present utility model, remodeling, interpolation or replacement also belong to protection domain of the present utility model.
Claims (6)
1. led chip Multi-station full-automatic control system of waxing, comprise PC, it is characterized in that: described PC connects motion control card, described motion control card connects servo-driver, described servo-driver connects servomotor, described servomotor connects panoramic table, be provided with laser sensor on the described panoramic table, described laser sensor connects described motion control card, described PC connects the PLC controller, and described PLC controller connects respectively one group of air pump solenoid valve, one group of wax spray solenoid valve, one group of heater switch, one group of pressuring flat device and mechanical arm.
2. the described led chip Multi-station full-automatic control system of waxing according to claim 1, it is characterized in that: described PC comprises:
PLC controller control module: send the instruction that the control PLC controller is derived sheet placement, heating, air blowing, wax spray, thieving paper suction, flattened;
Motion control card control module: send the instruction that the controlled motion control card carries out driven by servomotor.
3. the described led chip Multi-station full-automatic control system of waxing according to claim 1, it is characterized in that: described PLC controller comprises:
CPU module: be responsible for the computing of PLC controller integral body and coordinate control work;
Switching input module: the state that gathers air pump solenoid valve, wax spray solenoid valve and heater switch;
Switching value output module: the switch of control air pump solenoid valve, wax spray solenoid valve and heater switch;
Analog input module: the pressure of the position of collection machinery hand and movement velocity and pressuring flat device;
Analog output module: the movement velocity of control mechanical arm and the pressure that pressuring flat device provides.
4. the described led chip Multi-station full-automatic control system of waxing according to claim 1, it is characterized in that: be provided with one group of station on the described panoramic table, the upper surface of described panoramic table is circular, and described station is evenly distributed on the upper surface of described panoramic table.
5. the described led chip Multi-station full-automatic control system of waxing according to claim 4, it is characterized in that: described station is 6.
6. the described led chip Multi-station full-automatic control system of waxing one of according to claim 1-5, it is characterized in that: described pressuring flat device is a round plate that polishes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220221808 CN202661829U (en) | 2012-05-17 | 2012-05-17 | Multi-station full-automatic waxing control system for LED (light-emitting diode) chip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220221808 CN202661829U (en) | 2012-05-17 | 2012-05-17 | Multi-station full-automatic waxing control system for LED (light-emitting diode) chip |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202661829U true CN202661829U (en) | 2013-01-09 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220221808 Withdrawn - After Issue CN202661829U (en) | 2012-05-17 | 2012-05-17 | Multi-station full-automatic waxing control system for LED (light-emitting diode) chip |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202661829U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102707657A (en) * | 2012-05-17 | 2012-10-03 | 山东轻工业学院 | LED chip multi-station full-automatic waxing control system and method |
-
2012
- 2012-05-17 CN CN 201220221808 patent/CN202661829U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102707657A (en) * | 2012-05-17 | 2012-10-03 | 山东轻工业学院 | LED chip multi-station full-automatic waxing control system and method |
| CN102707657B (en) * | 2012-05-17 | 2014-04-02 | 山东轻工业学院 | LED chip multi-station full-automatic waxing control system and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130109 Effective date of abandoning: 20140402 |
|
| RGAV | Abandon patent right to avoid regrant |