CN208645027U - A kind of shuttle core sheath production bottom burnishing device - Google Patents
A kind of shuttle core sheath production bottom burnishing device Download PDFInfo
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- CN208645027U CN208645027U CN201821356155.9U CN201821356155U CN208645027U CN 208645027 U CN208645027 U CN 208645027U CN 201821356155 U CN201821356155 U CN 201821356155U CN 208645027 U CN208645027 U CN 208645027U
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- core sheath
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Abstract
The utility model discloses a kind of shuttle core sheath production bottom burnishing devices, including workbench, the workbench is fixedly arranged above indexing rotary table, the top of the indexing rotary table is uniformly fixed with several stations, the circumference of the indexing rotary table is respectively fixed with the first manipulator, rotary power head and the second manipulator, the position of corresponding first manipulator in the workbench side is placed with vibrating disk, and it is connected between vibrating disk and the first manipulator by guide rail, flap wheel is fixed on the side wall of the workbench, the side of the rotary power head is fixed with device for thermally cutting.The utility model realizes the full-automatic operation of shuttle core sheath bottom polishing, and a people can keep an eye on more machines simultaneously, and efficiency greatly promotes, and the achievable workload of everyone per tour is four times of traditional processing mode workload, and greatly reduces labor intensity.
Description
Technical field
The utility model belongs to shuttle core sheath bottom polishing technology field, and in particular to a kind of shuttle core sheath production is polished with bottom
Device.
Background technique
Bottom polishing process is one of subsequent handling of shuttle core sheath production, and original simple process, all movement is all by people
What work was completed, it can be divided into the following steps:
1, prepare emery cloth stick: the paper sample emery cloth bought from emery cloth factory or retailer is clipped, and tear fracture is cut at item
Three steps of breaking are at emery cloth stick.
2, the shuttle core sheath for wanting sand is placed on the mould of sand bottom.
3, ready emery cloth stick one is opened and is placed on above the product of mould.
4, rotary power head is depressed, folded Cowhells stick depresses emery cloth strip on rotary power head, and emery cloth strip is made to bend to shuttle
The heart cover inner wall shape, then Cowhells stick expand under pressure make emery cloth be close to working face completion bottom polishing operation.
5, product is taken out from mould, the bottom polishing operation of a product is completed.
Original technique is pure manual work, and low efficiency, large labor intensity, the unproductive time for preparing emery cloth stick is more, everyone
Per tour can be 5000, sand or so.
Utility model content
The purpose of this utility model is to provide a kind of shuttle core sheath production bottom burnishing devices, to solve above-mentioned background skill
The problem of being proposed in art.A kind of shuttle core sheath production bottom burnishing device provided by the utility model, has high degree of automation
And high-efficient feature.
To achieve the above object, the utility model provides the following technical solutions: a kind of shuttle core sheath production bottom polishing dress
It sets, including workbench, the workbench is fixedly arranged above indexing rotary table, and the top of the indexing rotary table is uniformly fixed with several
A station, the circumference of the indexing rotary table are respectively fixed with the first manipulator, rotary power head and the second manipulator, the work
The position for making corresponding first manipulator in platform side is placed with vibrating disk, and is connected between vibrating disk and the first manipulator by guide rail
It connects, flap wheel is fixed on the side wall of the workbench, the side of the rotary power head is fixed with device for thermally cutting.
In the present invention further, several stations are followed successively by the first station, second station, 3rd station and
Four stations.
In the present invention further, the position of first station and the first manipulator is correspondingly arranged, the second work
Position and the position of rotary power head are correspondingly arranged, and the position of the 4th station and the second manipulator is correspondingly arranged.
In the present invention further, first station is feeding station, and second station is operation station, third
Station is separation station, and the 4th station is unloading station.
In the present invention further, the power output end of rotary power head is clamped with Cowhells stick.
In the present invention further, first manipulator, rotary power head, device for thermally cutting, the second machinery
Hand, indexing rotary table and flap wheel are bolted on workbench respectively.
In the present invention further, the device for thermally cutting includes knife rest, conducting wire, hot knife and clamp feeding dress
It sets, wherein knife rest includes upright guide rail and vertical cylinder, and upright guide rail is mounted on knife rest, and vertical cylinder is mounted on knife rest
Side, the hot knife is mounted in vertical cylinder by fixed screw, and mounting base is connect with vertical cylinder, and the one of hot knife
End is connected with conducting wire, and clamp feeding device includes cross slide way, clamp feeding cylinder, horizontal guide rail, collet and limited block, wherein horizontal
Guide rail is slidably connected at the top of cross slide way, and horizontal guide rail is close to the side of knife rest integrally formed with limited block, and level is led
The other side of rail is fixed there are two clamp feeding cylinder, slidably connects collet on horizontal guide rail, a clamp feeding cylinder and horizontal
Guide rail connection, another described clamp feeding cylinder are connect with collet.
In the present invention further, the shuttle core sheath production implementation method of bottom burnishing device, including
Following steps:
(1), vibrating disk send shuttle core sheath through guide rail to the workspace of the first manipulator by vibrating, then passes through the first machine
Tool hand clamps shuttle core sheath to the mould on the first station；
(2), indexing rotary table rotates, and shuttle core sheath is transferred to second station, emery cloth circle will cut into inch strips by device for thermally cutting
The emery cloth of block is clamped to the top of shuttle core sheath, and the Cowhells stick of rotary power head is pressed into shuttle with emery cloth strip block is about under rotary power head
Bottom polishing operation is carried out in heart set, rotary power head resets after the completion of operation, fulfils assignment；
(3), as indexing rotary table rotates, shuttle core sheath enters 3rd station, and the gas nozzle of 3rd station side is arranged in by shuttle
Emery cloth stick inside heart set blows off；
(4), the shuttle core sheath after emery cloth stick that blows off continues as indexing rotary table turns to the 4th station, the second manipulator
Shuttle core sheath is gone out from mould inner clip, completes the polishing operation of a shuttle core sheath.
In the present invention further, the shuttle core sheath production implementation method of bottom burnishing device, it is several
A station is followed successively by the first station, second station, 3rd station and the 4th station；The position of first station and the first manipulator
It sets and is correspondingly arranged, the position of second station and rotary power head is correspondingly arranged, and the 4th station is corresponding with the position of the second manipulator
Setting；First station is feeding station, and second station is operation station, and 3rd station is separation station, and the 4th station is
Unloading station；The power output end of rotary power head is clamped with Cowhells stick；First manipulator, rotary power head, thermal cutting
Device, the second manipulator, indexing rotary table and flap wheel are bolted on workbench respectively；The device for thermally cutting includes
Knife rest, conducting wire, hot knife and clamp feeding device, wherein knife rest includes upright guide rail and vertical cylinder, upright guide rail right angle setting
On knife rest, vertical cylinder is mounted on the side of knife rest, and the hot knife is determined screw by state and is mounted in vertical cylinder, and pacifies
Dress seat is connect with vertical cylinder, and one end of hot knife is connected with conducting wire, clamp feeding device include cross slide way, clamp feeding cylinder,
Horizontal guide rail, collet and limited block, wherein horizontal guide rail is slidably connected at the top of cross slide way, and horizontal guide rail is close to knife rest
Side is integrally formed with limited block, and the other side of horizontal guide rail is fixed there are two clamp feeding cylinder, the company of sliding on horizontal guide rail
It is connected to collet, a clamp feeding cylinder is connect with horizontal guide rail, another described clamp feeding cylinder is connect with collet.
Compared with prior art, the utility model has the beneficial effects that
1, the utility model realizes the full-automatic operation of shuttle core sheath bottom polishing, and a people can keep an eye on more simultaneously
Machine, efficiency greatly promote, and the achievable workload of everyone per tour is four times of traditional processing mode workload, and is dropped significantly
Low labor intensity.
2, the utility model replaces original blade to cut emery cloth using the hot knife of high-temperature alloy component, benefit
It being fused with the high temperature that hot knife energization generates to emery cloth, the sand grains adhered on emery cloth will not cause to wear to hot knife, because
This does not need frequent shutdown more allowing blade replacement, and the emery cloth strip of cutting is regular, greatly improves working efficiency, and saves production
Cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the partial structural diagram of the utility model device for thermally cutting and knife rest；
Fig. 3 is the structural schematic diagram of the utility model knife rest；
Fig. 4 is the structural schematic diagram of the utility model clamp feeding device；
In figure: 1, vibrating disk；2, guide rail；3, the first manipulator；4, rotary power head；5, device for thermally cutting；6, the second machine
Tool hand；7, indexing rotary table；8, flap wheel；9, workbench；10, the first station；11, second station；12,3rd station；13, the 4th
Station；14, knife rest；141, upright guide rail；142, vertical cylinder；15, conducting wire；16, hot knife；17, clamp feeding device；171, horizontal
Direction guiding rail；172, clamp feeding cylinder；173, horizontal guide rail；174, collet；175, limited block.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Embodiment
Fig. 1-4 is please referred to, the utility model uses bottom burnishing device the following technical schemes are provided: a kind of shuttle core sheath produces,
Including workbench 9, workbench 9 is fixedly arranged above indexing rotary table 7, and the top of indexing rotary table 7 is uniformly fixed with several stations,
The circumference of indexing rotary table 7 is respectively fixed with the first manipulator 3, rotary power head 4 and the second manipulator 6,9 side pair of workbench
It answers the position of the first manipulator 3 to be placed with vibrating disk 1, and is connected between vibrating disk 1 and the first manipulator 3 by guide rail 2, worked
Flap wheel 8 is fixed on the side wall of platform 9, the side of rotary power head 4 is fixed with device for thermally cutting 5.
Further, several stations are followed successively by the first station 10, second station 11,3rd station 12 and the 4th station
13。
Further, the position of the first station 10 and the first manipulator 3 is correspondingly arranged, second station 11 and rotary power head
4 position is correspondingly arranged, and the position of the 4th station 13 and the second manipulator 6 is correspondingly arranged.
Further, the first station 10 is feeding station, and second station 11 is operation station, and 3rd station 12 is separation work
Position, the 4th station 13 are unloading station.
Further, the power output end of rotary power head 4 is clamped with Cowhells stick.
Further, the first manipulator 3, rotary power head 4, device for thermally cutting 5, the second manipulator 6,7 and of indexing rotary table
Flap wheel 8 is bolted on respectively on workbench 9.
Further, device for thermally cutting 5 includes knife rest 14, conducting wire 15, hot knife 16 and clamp feeding device 17, wherein knife
Frame 14 includes upright guide rail 141 and vertical cylinder 142, and upright guide rail 141 is mounted on knife rest 14, and vertical cylinder 142 is mounted on
The side of knife rest 14, hot knife 16 are mounted in vertical cylinder 142 by fixed screw, and mounting base and vertical cylinder 142 connect
It connects, the up and down motion of hot knife 16 is driven by vertical cylinder 142, one end of hot knife 16 is connected with conducting wire 15, clamp feeding dress
It sets 17 and includes cross slide way 171, clamp feeding cylinder 172, horizontal guide rail 173, collet 174 and limited block 175, wherein horizontal guide rail
173 are slidably connected at the top of cross slide way 171, and horizontal guide rail 173 is close to the side of knife rest 14 integrally formed with limited block
175, and the other side of horizontal guide rail 173 is fixed there are two clamp feeding cylinder 172, slidably connects collet on horizontal guide rail 173
174, a clamp feeding cylinder 172 is connect with horizontal guide rail 173, another clamp feeding cylinder 172 is connect with collet 174, is passed through
Two clamp feeding cylinders 172 come the transverse shifting of controlled level guide rail 173 and moving horizontally for collet 174 respectively.
Further, the shuttle core sheath production described in the utility model implementation method of bottom burnishing device, including it is following
Step:
One, vibrating disk 1 send shuttle core sheath through guide rail 2 to the workspace of the first manipulator 3 by vibration, then passes through the first machine
Tool hand 3 clamps shuttle core sheath to the mould on the first station 10；
Two, indexing rotary table 7 rotates, and shuttle core sheath is transferred to second station 11, the emery cloth strip on flap wheel 8 is passed through fervent
The lower section of knife 16 is placed on collet 174, and air pump is respectively that vertical cylinder 142 and clamp feeding cylinder 172 provide power, is being counted
Under the control of calculation machine programmable controller, first passing through clamp feeding cylinder 172 will drive collet 174 to be moved horizontally to designated position, i.e.,
Emery cloth strip is pulled out into designated length, then vertical cylinder 142 drives hot knife 16 to decline, and fuses to emery cloth strip, then separately
One clamp feeding cylinder 172 drives 173 transverse shifting of horizontal guide rail to pass through collet 174 to drive 174 transverse shifting of collet
The emery cloth for being cut into stick is clamped to the top of shuttle core sheath, the Cowhells stick of rotary power head 4 is with being about to emery cloth under rotary power head 4
Stick, which is pressed into shuttle core sheath, carries out bottom polishing operation, and rotary power head 4 resets after the completion of operation, fulfils assignment；
Three, as indexing rotary table 7 rotates, shuttle core sheath enters 3rd station 12, the gas nozzle of 12 side of 3rd station is arranged in
Emery cloth stick inside shuttle core sheath is blown off；
Four, the shuttle core sheath after emery cloth stick that blows off continues as indexing rotary table 7 turns to the 4th station 13, the second manipulator
6 go out shuttle core sheath from mould inner clip, complete the polishing operation of a shuttle core sheath.
Hot knife 16 is tungsten alloy component in the present embodiment；Conducting wire 15 is copper wire component, and one end of conducting wire 15 and power supply connect
It connects, and the other end of conducting wire 15 is intertwined and connected with hot knife 16；Vertical cylinder 142 and clamp feeding cylinder 172 are equal in the present embodiment
Net is selected to open up the courteous cylinder in the Ya De SU32X75 type AirTac/ of this commerce and trade (Suzhou) Co., Ltd sale；Collet in the present embodiment
174 be manipulator, the machinery for selecting Qingdao Xing Chen lathe Co., Ltd to sell with the first manipulator 3 and the second manipulator 6
Hand；Vibrating disk 1 selects the vibrating disk of the diameter 350mm of the firm automation Science and Technology Ltd. sale of Nanjing letter；Indexing rotary table 7 is selected
The indexing rotary table of the mesa diameter 320mm of Dongguan City You Feng automation equipment Co., Ltd sale；Rotary power head 4 selects Guangzhou
The HNH-OBER type electronic rotation power head of Lian Hui Electromechanical Technology Co., Ltd, city sale.
Comparison and traditional pure manual work, everyone per tour achievable 5000 or so workloads, the present embodiment pass through
Test, the workload of everyone per tour more than achievable 20,000.
All movements pass through computer programming and are controlled in the present embodiment, as to how by computer programming into
Row controls and is not belonging to solve the problems, such as required for the application, and carries out control by computer programming as extensive utilization
In real-life known technology.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (7)
1. a kind of shuttle core sheath production bottom burnishing device, including workbench (9), it is characterised in that: above the workbench (9)
It is fixed with indexing rotary table (7), the top of the indexing rotary table (7) is uniformly fixed with several stations, the indexing rotary table (7)
Circumference be respectively fixed with the first manipulator (3), rotary power head (4) and the second manipulator (6), the workbench (9) one
The position of side corresponding first manipulator (3) is placed with vibrating disk (1), and by leading between vibrating disk (1) and the first manipulator (3)
Rail (2) connects, and is fixed with flap wheel (8) on the side wall of the workbench (9), the side of the rotary power head (4) is fixed with
Device for thermally cutting (5).
2. a kind of shuttle core sheath production bottom burnishing device according to claim 1, it is characterised in that: several stations according to
Secondary is the first station (10), second station (11), 3rd station (12) and the 4th station (13).
3. a kind of shuttle core sheath production bottom burnishing device according to claim 2, it is characterised in that: first station
(10) position with the first manipulator (3) is correspondingly arranged, and second station (11) and the position of rotary power head (4) are correspondingly arranged,
The position of 4th station (13) and the second manipulator (6) is correspondingly arranged.
4. a kind of shuttle core sheath production bottom burnishing device according to claim 3, it is characterised in that: first station
It (10) is feeding station, second station (11) is operation station, and 3rd station (12) is separation station, and the 4th station (13) is to unload
Expect station.
5. a kind of shuttle core sheath production bottom burnishing device according to claim 4, it is characterised in that: rotary power head
(4) power output end is clamped with Cowhells stick.
6. a kind of shuttle core sheath production bottom burnishing device according to claim 1, it is characterised in that: described first is mechanical
Hand (3), rotary power head (4), device for thermally cutting (5), the second manipulator (6), indexing rotary table (7) and flap wheel (8) lead to respectively
Bolt is crossed to be fixed on workbench (9).
7. a kind of shuttle core sheath production bottom burnishing device according to claim 1, it is characterised in that: the thermal cutting dress
Setting (5) includes knife rest (14), conducting wire (15), hot knife (16) and clamp feeding device (17), wherein knife rest (14) includes leading vertically
Rail (141) and vertical cylinder (142), upright guide rail (141) are mounted on knife rest (14), and vertical cylinder (142) is mounted on knife rest
(14) side, the hot knife (16) is mounted on vertical cylinder (142) by fixed screw, and mounting base and vertical cylinder
(142) it connects, one end of hot knife (16) is connected with conducting wire (15), and clamp feeding device (17) includes cross slide way (171), pinches
Expect cylinder (172), horizontal guide rail (173), collet (174) and limited block (175), wherein horizontal guide rail (173) is slidably connected at
The top of cross slide way (171), horizontal guide rail (173) close to knife rest (14) side integrally formed with limited block (175), and water
The other side of level gauge (173) is fixed there are two clamp feeding cylinder (172), and horizontal guide rail slidably connects collet on (173)
(174), a clamp feeding cylinder (172) connect with horizontal guide rail (173), another described clamp feeding cylinder (172) and collet
(174) it connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821356155.9U CN208645027U (en) | 2018-08-22 | 2018-08-22 | A kind of shuttle core sheath production bottom burnishing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821356155.9U CN208645027U (en) | 2018-08-22 | 2018-08-22 | A kind of shuttle core sheath production bottom burnishing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208645027U true CN208645027U (en) | 2019-03-26 |
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ID=65790668
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821356155.9U Active CN208645027U (en) | 2018-08-22 | 2018-08-22 | A kind of shuttle core sheath production bottom burnishing device |
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| CN (1) | CN208645027U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108747786A (en) * | 2018-08-22 | 2018-11-06 | 浙江华洋缝制有限公司 | A kind of shuttle core sheath production bottom burnishing device and its implementation |
| CN111230603A (en) * | 2020-02-14 | 2020-06-05 | 深圳亿和模具制造有限公司 | Polishing control and operation method of laser composite flexible polishing system |
-
2018
- 2018-08-22 CN CN201821356155.9U patent/CN208645027U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108747786A (en) * | 2018-08-22 | 2018-11-06 | 浙江华洋缝制有限公司 | A kind of shuttle core sheath production bottom burnishing device and its implementation |
| CN111230603A (en) * | 2020-02-14 | 2020-06-05 | 深圳亿和模具制造有限公司 | Polishing control and operation method of laser composite flexible polishing system |
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