CN202652728U - LED high-speed mounting and plugging machine - Google Patents
LED high-speed mounting and plugging machine Download PDFInfo
- Publication number
- CN202652728U CN202652728U CN 201220230218 CN201220230218U CN202652728U CN 202652728 U CN202652728 U CN 202652728U CN 201220230218 CN201220230218 CN 201220230218 CN 201220230218 U CN201220230218 U CN 201220230218U CN 202652728 U CN202652728 U CN 202652728U
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- CN
- China
- Prior art keywords
- high speed
- led
- inserting machine
- led high
- framework platform
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model discloses an LED high-speed mounting and plugging machine, being characterized in that the LED high-speed mounting and plugging machine comprises a rack platform, an industrial personal computer, a feeder, nozzles, an operation panel, an electromagnetic plate, a transmission track, a servo motor, two chip heads, a chip head transmission device and a bulk vibration transmission device; the two chip heads are arranged on the chip head transmission device; the nozzles are arranged on the chip heads; the servo motor is arranged at the end part of the transmission track; the electromagnetic plate is arranged on the transmission track; the transmission track is arranged on the rack platform; the bulk vibration transmission device is arranged at the side edge of the rack platform; the industrial personal computer is arranged at the lower right side of the rack platform; and the feeder is arranged on the top of the rack platform. The LED high-speed mounting and plugging machine has the advantages of being lower in cost and being higher in production efficiency.
Description
Technical field
The utility model relates to a kind of LED high speed sticking and inserting machine, the LED high speed sticking and inserting machine that specifically a kind of cost is low, production efficiency is high.
Background technology
The LED light-emitting diode is installed in the circuit board, many factories is arranged with manpower per hour about 1000, and some major company buys external import inserter or chip mounter, and its plug-in unit speed is 1.5 ten thousand per hour, and its price is more than 1,300,000.
The utility model content
The purpose of this utility model provides the LED high speed sticking and inserting machine that a kind of cost is low, production efficiency is high.
The purpose of this utility model is achieved through the following technical solutions.
A kind of LED high speed sticking and inserting machine, comprise and it is characterized in that: described LED high speed sticking and inserting machine comprises framework platform, industrial computer, feeder, suction nozzle, guidance panel, electromagnetism iron plate, transporting rail, servomotor, two placement heads, placement head conveyer and bulk cargo vibratory feed, two placement heads are installed on the placement head conveyer, suction nozzle is installed on the placement head, servomotor is installed in the end of transporting rail, electromagnetism iron plate is arranged on the transporting rail, transporting rail is installed on the framework platform, the bulk cargo vibratory feed is arranged on the side of framework platform, industrial computer is arranged on the limit, bottom right of framework platform, and feeder is installed in the framework platform top.
Described placement head conveyer comprises support foundation, servomotor, and the support foundation are installed on the framework platform, and servomotor is installed on the support foundation.
On the described placement head high speed camera is installed.
Described bulk cargo vibratory feed comprises the loader pedestal, the dish that shakes, charging tray track, LED loader and LED charging tray, and the dish that shakes is installed on the loader pedestal, and the LED loader is installed in a side of the dish that shakes, and the LED charging tray is installed on the charging tray track.
Described suction nozzle is 32.
Described guidance panel is installed in the framework platform top.
Described plug-in element fixed form adopts electromagnet to fix.
Two groups of servo drive motors are housed on the described Y-axis, control two groups and paste plug, every group is pasted plug 16 suction nozzles is arranged.
The utility model compared with prior art has the following advantages.
The utility model has advantages of that compared with prior art cost is low, production efficiency is high.
Description of drawings
Fig. 1 is the structural representation of the utility model LED high speed sticking and inserting machine.
Embodiment
Below in conjunction with accompanying drawing the utility model LED high speed sticking and inserting machine is described in further detail.
As shown in Figure 1, the utility model LED high speed sticking and inserting machine comprises framework platform 1, and some control device such as industrial computer 2 and I/O plate are housed at framework platform, is used for finishing the circuit facility that automatic note is inserted.At framework platform feeder platform 10 is housed, feeder 3 is housed on the feeder platform, be used for the installation of surface mount elements; At framework platform directions X servo drive 13 is housed, is used for the Position Control of directions X, at the directions X servo drive PCB transporting rail 12 is housed, be used for the transmission of PCB and fixing.At the directions X servo drive electromagnetism iron plate 11 is housed also, is used for the fixing of plug-in element; At framework platform Y-axis rack beam 8 is housed, at the Y-axis rack beam Y1 servomotor 7 and Y2 servomotor 9 is installed, be used for control H1 and paste plug 5 and H2 subsides plug 15, on every group of subsides plug camera 14 and 16 nozzle units 4 are housed; Four groups of LED bulk cargos vibrations supplies, detection, cutting and conveyers are housed around the framework platform, comprise conveyer 16, the dish 18 that shakes, loader support 17, LED detects and cutting device 19, LED conveyer 20.At framework platform the face exterior feature is housed, guidance panel 6 is housed on the face exterior feature, be used for machine operation.
Full-automatic LED is inserted at a high speed the paster embodiment of subsides machine: according to the dot matrix relation of led illumination and demonstration product, placement head suction nozzle width automatic or manual is transferred to the dot matrix width of product, and the width of FEEDER also is transferred to the dot matrix width of product, 16 suction nozzles are simultaneously to the upper feeding of FEEDER on H1 and the H2 placement head, 16 suction nozzles of H1 placement head remove first paster, after finishing, reach material at once, the H2 placement head then removes paster, the feeding of going back after finishing, the H1 placement head removes paster, and H1 and H2 head replace the assurance of feeding paster and finished 16 pasters in 0.4 second, realize per hour 100,000 paster speed.
The plug-in unit embodiment of LED high speed sticking and inserting machine: according to the dot matrix relation of led illumination and demonstration product, plug head suction nozzle width automatic or manual is transferred to the dot matrix width of product.After bulk cargo LED pours vibrating disk into, detect first a minute direction, be sent in the conveyer, in conveyer, finish cutting, be sent to the feeding position by servomotor after cutting pin, utilize cam and synchronizing wheel to realize that a motor is finished and transmit and cutting.Realize that one group of feeding system finishes 1.2 ten thousand LED component feedings, 4 groups reach 4.8 ten thousand, realize that plug-in unit is more than 40,000.Element utilizes the fixing LED that inserts of electromagnetic principle after inserting pcb board.Thereby realize the high speed plug-in unit.
The plug-in unit principle of LED high speed sticking and inserting machine: plug-in unit LED finishes to transmit by the bulk cargo vibrating device and detects, utilize cam and Timing Belt to finish cutting and transmission by servomotor again, the LED element is cut pin be sent to suction nozzle feeding position, upper 16 suction nozzles of H1 are got the material of front vibrating disk, H2 upper 16 suction nozzles are got the material of back vibrating disk, H1 and H2 replace the feeding plug-in unit, and element is inserted on the pcb board.PCB is sent to assigned address by transporting rail with PCB, the displacement of X servomechanism installation control directions X, and Y-direction is finished Y-direction displacement and Y-direction feeding plug-in unit by Y1 and Y2 Electric Machine Control plug-in unit H1 head and H2 head.Electromagnetic control apparatus is housed below pcb board, the LED that inserts is fixed by magnetic.Finish the high speed plug-in unit.For guaranteeing that precision is cut into V-type with component pins, and by the camera location, the MARK compensation realizes stable and high accuracy plug-in unit.
The paster principle: pcb board transmits PCB to assigned address by the transporting rail on the X-axis servomechanism installation, the displacement of the servo conveyer control of X directions X, and Y-direction has Y1 and Y2 two motors to control respectively H1 and the H2 placement head is finished Y-direction displacement and feeding paster.Dot matrix relation according to led illumination and demonstration product, placement head suction nozzle width automatic or manual is transferred to the dot matrix width of product, and the width of FEEDER also is transferred to the dot matrix width of product, 16 suction nozzles are simultaneously to the upper feeding of front and back FEEDER on H1 and the H2 placement head, 16 suction nozzles of H1 placement head remove first paster, after finishing, reach material at once, the H2 placement head then removes paster, the feeding of going back after finishing, the H1 placement head removes paster, and H1 and H2 head replace the assurance of feeding paster and finished 16 pasters in 0.4 second, realize per hour 100,000 paster speed.
Claims (8)
1. LED high speed sticking and inserting machine, comprise and it is characterized in that: described LED high speed sticking and inserting machine comprises framework platform, industrial computer, feeder, suction nozzle, guidance panel, electromagnetism iron plate, transporting rail, servomotor, two placement heads, placement head conveyer and bulk cargo vibratory feed, two placement heads are installed on the placement head conveyer, suction nozzle is installed on the placement head, servomotor is installed in the end of transporting rail, electromagnetism iron plate is arranged on the transporting rail, transporting rail is installed on the framework platform, the bulk cargo vibratory feed is arranged on the side of framework platform, industrial computer is arranged on the limit, bottom right of framework platform, and feeder is installed in the framework platform top.
2. LED high speed sticking and inserting machine according to claim 1, it is characterized in that: described placement head conveyer comprises support foundation, servomotor, and the support foundation are installed on the framework platform, and servomotor is installed on the support foundation.
3. LED high speed sticking and inserting machine according to claim 1 is characterized in that: on the described placement head high speed camera is installed.
4. LED high speed sticking and inserting machine according to claim 1, it is characterized in that: described bulk cargo vibratory feed comprises the loader pedestal, the dish that shakes, charging tray track, LED loader and LED charging tray, the dish that shakes is installed on the loader pedestal, the LED loader is installed in a side of the dish that shakes, and the LED charging tray is installed on the charging tray track.
5. LED high speed sticking and inserting machine according to claim 1, it is characterized in that: described suction nozzle is 16.
6. LED high speed sticking and inserting machine according to claim 1, it is characterized in that: described guidance panel is installed in the framework platform top.
7. LED high speed sticking and inserting machine according to claim 1 is characterized in that: described plug-in element fixed form adopts electromagnet to fix.
8. LED high speed sticking and inserting machine according to claim 1 is characterized in that: two groups of servo drive motors are housed on the described Y-axis, control two groups and paste plugs, every group is pasted plug 16 suction nozzles is arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220230218 CN202652728U (en) | 2012-05-21 | 2012-05-21 | LED high-speed mounting and plugging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220230218 CN202652728U (en) | 2012-05-21 | 2012-05-21 | LED high-speed mounting and plugging machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202652728U true CN202652728U (en) | 2013-01-02 |
Family
ID=47421743
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220230218 Expired - Fee Related CN202652728U (en) | 2012-05-21 | 2012-05-21 | LED high-speed mounting and plugging machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202652728U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102686040A (en) * | 2012-05-21 | 2012-09-19 | 王胜 | LED (Light-Emitting Diode) high-speed sticking/inserting machine |
| CN103619123A (en) * | 2013-09-30 | 2014-03-05 | 韩华社 | Automatic device for bonding PFC and reinforcement sheet |
| CN105023974A (en) * | 2014-04-15 | 2015-11-04 | 肖立峰 | LED lamp bead mold pasting device and mold pasting mode |
-
2012
- 2012-05-21 CN CN 201220230218 patent/CN202652728U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102686040A (en) * | 2012-05-21 | 2012-09-19 | 王胜 | LED (Light-Emitting Diode) high-speed sticking/inserting machine |
| CN103619123A (en) * | 2013-09-30 | 2014-03-05 | 韩华社 | Automatic device for bonding PFC and reinforcement sheet |
| CN103619123B (en) * | 2013-09-30 | 2017-11-28 | 韩华社 | A kind of fully-automatic equipment of FPC lamination reinforcements piece |
| CN105023974A (en) * | 2014-04-15 | 2015-11-04 | 肖立峰 | LED lamp bead mold pasting device and mold pasting mode |
| CN105023974B (en) * | 2014-04-15 | 2019-01-04 | 肖立峰 | A kind of LED lamp bead mould is sticked standby and mould patch method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130102 Termination date: 20150521 |
|
| EXPY | Termination of patent right or utility model |