CN102686040A - LED (Light-Emitting Diode) high-speed sticking/inserting machine - Google Patents
LED (Light-Emitting Diode) high-speed sticking/inserting machine Download PDFInfo
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- CN102686040A CN102686040A CN201210159245XA CN201210159245A CN102686040A CN 102686040 A CN102686040 A CN 102686040A CN 201210159245X A CN201210159245X A CN 201210159245XA CN 201210159245 A CN201210159245 A CN 201210159245A CN 102686040 A CN102686040 A CN 102686040A
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- inserting machine
- framework platform
- speed sticking
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Abstract
The invention discloses an LED (Light-Emitting Diode) high-speed sticking/inserting machine, which is characterized by comprising a rack platform, an industrial personal computer, a feeder, suction nozzles, an operation panel, an electromagnetic iron board, a transmission rail, a servo motor, two paster heads, a paster head conveying device and a bulk vibration transporting device, wherein the two paster heads are mounted on the paster head conveying device; the suction nozzles are mounted on the paster heads; the servo motor is mounted on the end part of the transmission rail; the electromagnetic iron board is arranged on the transmission rail; the transmission rail is mounted on the rack platform; the bulk vibration transporting device is arranged on the side edge of the rack platform; the industrial personal computer is arranged below the right part of the rack platform; and the feeder is mounted on the top of the rack platform. The LED (Light-Emitting Diode) high-speed sticking/inserting machine provided by the invention has the advantages of low cost and high production efficiency.
Description
Technical field
The present invention relates to a kind of LED high speed sticking and inserting machine, the LED high speed sticking and inserting machine that specifically a kind of cost is low, production efficiency is high.
Background technology
The LED light-emitting diode is installed in the circuit board, many factories is arranged with manpower per hour about 1000, and some major company buys external import inserter or chip mounter, and its plug-in unit speed is 1.5 ten thousand per hour, and its price is more than 1,300,000.
Summary of the invention
The purpose of this invention is to provide the LED high speed sticking and inserting machine that a kind of cost is low, production efficiency is high.
The object of the invention is realized through following technical scheme.
A kind of LED high speed sticking and inserting machine; Comprise and it is characterized in that: said LED high speed sticking and inserting machine comprises framework platform, industrial computer, feeder, suction nozzle, guidance panel, electromagnetism iron plate, transporting rail, servomotor, two placement heads, placement head conveyer and bulk cargo vibratory feed, and two placement heads are installed on the placement head conveyer, and suction nozzle is installed on the placement head; Servomotor is installed in the end of transporting rail; Electromagnetism iron plate is arranged on the transporting rail, and transporting rail is installed on the framework platform, and the bulk cargo vibratory feed is arranged on the side of framework platform; Industrial computer is arranged on the limit, bottom right of framework platform, and feeder is installed in the framework platform top.
Said placement head conveyer comprises support foundation, servomotor, and the support foundation are installed on the framework platform, and servomotor is installed on the support foundation.
On the said placement head high speed camera is installed.
Said bulk cargo vibratory feed comprises the loader pedestal, the dish that shakes, charging tray track, LED loader and LED charging tray, and the dish that shakes is installed on the loader pedestal, and the LED loader is installed in a side of the dish that shakes, and the LED charging tray is installed on the charging tray track.
Said suction nozzle is 32.
Said guidance panel is installed in the framework platform top.
Said plug-in unit element fixed form adopts electromagnet to fix.
Two groups of servo drive motors are housed on the said Y axle, control two groups and paste plug, every group is pasted plug 16 suction nozzles is arranged.
The present invention compared with prior art has the following advantages.
The present invention compared with prior art has low, the advantage of high production efficiency of cost.
Description of drawings
Fig. 1 is the structural representation of LED high speed sticking and inserting machine of the present invention.
Embodiment
Below in conjunction with accompanying drawing LED high speed sticking and inserting machine of the present invention is described in further detail.
As shown in Figure 1, LED high speed sticking and inserting machine of the present invention comprises framework platform 1, and some control device such as industrial computer 2 and I/O plate are housed on framework platform, is used to accomplish the circuit facility that automatic card is inserted.Feeder platform 10 is housed on framework platform, feeder 3 is housed on the feeder platform, be used for the installation of surface mount elements; Directions X servo drive 13 is housed on framework platform, is used for the Position Control of directions X, PCB transporting rail 12 is housed, be used for the transmission of PCB and fixing at the directions X servo drive.At the directions X servo drive electromagnetism iron plate 11 is housed also, is used for the fixing of plug-in unit element; Y bracing strut crossbeam 8 is housed on framework platform, Y1 servomotor 7 and Y2 servomotor 9 are installed on Y bracing strut crossbeam, be used to control H1 and paste plug 5 and H2 subsides plug 15, on every group of subsides plug camera 14 and 16 nozzle units 4 are housed; Four groups of LED bulk cargos vibrations are housed around the framework platform supply with, detect, cut pin and conveyer, comprise conveyer 16, the dish 18 that shakes, loader support 17, LED detection and cut foot device 19, LED conveyer 20.The face exterior feature is housed on framework platform, guidance panel 6 is housed on the face exterior feature, be used for machine operation.
Full-automatic LED is inserted the paster embodiment of subsides machine at a high speed: according to the led illumination with show the dot matrix relation of product, placement head suction nozzle width automatic or manual is transferred to the dot matrix width of product, and the width of FEEDER also is transferred to the dot matrix width of product; 16 suction nozzles are got material simultaneously on H1 and the H2 placement head to FEEDER, and 16 suction nozzles of H1 placement head remove earlier paster, after the completion; Reach material at once; The H2 placement head then removes paster, goes back to get material after the completion, and the H1 placement head removes paster; H1 and H2 head are alternately got the material paster and are guaranteed 16 pasters of completion in 0.4 second, realize per hour 100,000 paster speed.
The plug-in unit embodiment of LED high speed sticking and inserting machine:, plug head suction nozzle width automatic or manual is transferred to the dot matrix width of product according to the dot matrix relation of led illumination and demonstration product.After bulk cargo LED pours vibrating disk into, detect earlier and divide direction, be sent in the conveyer, in conveyer, accomplish and cut pin, cut behind the pin to be sent to and get material level and put, utilize cam and synchronizing wheel to realize that a motor accomplishes transmission and cut pin through servomotor.Realize that one group of feeding system accomplishes 1.2 ten thousand LED component feedings, 4 groups reach 4.8 ten thousand, realize that plug-in unit is more than 40,000.Element utilizes the fixing LED that inserts of electromagnetic principle after inserting pcb board.Thereby realize the high speed plug-in unit.
The plug-in unit principle of LED high speed sticking and inserting machine: plug-in unit LED accomplishes to transmit through the bulk cargo vibrating device and detects; Utilize cam and band completion synchronously to cut pin and transmission through servomotor again; The LED element is cut pin be sent to suction nozzle and get material level and put, last 16 suction nozzles of H1 are got the material of front vibrating disk, and H2 last 16 suction nozzles are got the material of back vibrating disk; H1 and H2 alternately get the material plug-in unit, and element is inserted on the pcb board.PCB is sent to assigned address through transporting rail with PCB, the displacement of X servomechanism installation control directions X, and the Y direction is by Y1 and Y2 Electric Machine Control plug-in unit H1 head and the H2 head is accomplished Y direction displacement and the Y direction is got the material plug-in unit.Electromagnetic control apparatus is housed below pcb board, the LED that inserts is fixed through magnetic.Accomplish the high speed plug-in unit.For guaranteeing that precision is cut into V-type with component pins, and by the camera location, the MARK compensation realizes stable and high accuracy plug-in unit.
The paster principle: pcb board transmits PCB to assigned address through the transporting rail on the X axle servomechanism installation, the displacement of the servo conveyer control of X directions X, and the Y direction has Y1 and Y2 two motors to control H1 respectively and the H2 placement head is accomplished Y direction displacement and got the material paster.According to led illumination with show the dot matrix relation of product, placement head suction nozzle width automatic or manual is transferred to the dot matrix width of product, and the width of FEEDER also is transferred to the dot matrix width of product; 16 suction nozzles are got material simultaneously on H1 and the H2 placement head to the FEEDER of front and back, and 16 suction nozzles of H1 placement head remove earlier paster, after the completion; Reach material at once; The H2 placement head then removes paster, goes back to get material after the completion, and the H1 placement head removes paster; H1 and H2 head are alternately got the material paster and are guaranteed 16 pasters of completion in 0.4 second, realize per hour 100,000 paster speed.
Claims (8)
1. LED high speed sticking and inserting machine; Comprise and it is characterized in that: said LED high speed sticking and inserting machine comprises framework platform, industrial computer, feeder, suction nozzle, guidance panel, electromagnetism iron plate, transporting rail, servomotor, two placement heads, placement head conveyer and bulk cargo vibratory feed, and two placement heads are installed on the placement head conveyer, and suction nozzle is installed on the placement head; Servomotor is installed in the end of transporting rail; Electromagnetism iron plate is arranged on the transporting rail, and transporting rail is installed on the framework platform, and the bulk cargo vibratory feed is arranged on the side of framework platform; Industrial computer is arranged on the limit, bottom right of framework platform, and feeder is installed in the framework platform top.
2. LED high speed sticking and inserting machine according to claim 1 is characterized in that: said placement head conveyer comprises support foundation, servomotor, and the support foundation are installed on the framework platform, and servomotor is installed on the support foundation.
3. LED high speed sticking and inserting machine according to claim 1 is characterized in that: on the said placement head high speed camera is installed.
4. LED high speed sticking and inserting machine according to claim 1; It is characterized in that: said bulk cargo vibratory feed comprises the loader pedestal, the dish that shakes, charging tray track, LED loader and LED charging tray; The dish that shakes is installed on the loader pedestal; The LED loader is installed in a side of the dish that shakes, and the LED charging tray is installed on the charging tray track.
5. LED high speed sticking and inserting machine according to claim 1 is characterized in that: said suction nozzle is 32.
6. LED high speed sticking and inserting machine according to claim 1, it is characterized in that: said guidance panel is installed in the framework platform top.
7. LED high speed sticking and inserting machine according to claim 1 is characterized in that: said plug-in unit element fixed form adopts electromagnet to fix.
8. LED high speed sticking and inserting machine according to claim 1 is characterized in that: two groups of servo drive motors are housed on the said Y axle, control two groups and paste plug, every group is pasted plug 16 suction nozzles is arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210159245XA CN102686040A (en) | 2012-05-21 | 2012-05-21 | LED (Light-Emitting Diode) high-speed sticking/inserting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210159245XA CN102686040A (en) | 2012-05-21 | 2012-05-21 | LED (Light-Emitting Diode) high-speed sticking/inserting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102686040A true CN102686040A (en) | 2012-09-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210159245XA Pending CN102686040A (en) | 2012-05-21 | 2012-05-21 | LED (Light-Emitting Diode) high-speed sticking/inserting machine |
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| CN (1) | CN102686040A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105323975A (en) * | 2014-07-30 | 2016-02-10 | 上海儒竞电子科技有限公司 | Chip mounter |
| CN105795611A (en) * | 2016-06-06 | 2016-07-27 | 边国慧 | Full-automatic manufacturing machine of I-shaped brooch pin |
| CN111491461A (en) * | 2020-05-28 | 2020-08-04 | 苏州欣汇电智能装备技术有限公司 | Automatic embedding device for metal base |
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| CN2867813Y (en) * | 2006-01-11 | 2007-02-07 | 广东风华高新科技股份有限公司 | Swing-type electronic element paster |
| CN101715285A (en) * | 2009-05-20 | 2010-05-26 | 王协峰 | Automatic sticking and inserting machine |
| US20100325860A1 (en) * | 2008-02-21 | 2010-12-30 | Yasuhiro Maenishi | Mounting condition determining method |
| CN202160346U (en) * | 2011-06-17 | 2012-03-07 | 王协峰 | Full-automatic high-speed LED plug-in chip mounter |
| CN202652728U (en) * | 2012-05-21 | 2013-01-02 | 王胜 | LED high-speed mounting and plugging machine |
-
2012
- 2012-05-21 CN CN201210159245XA patent/CN102686040A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2867813Y (en) * | 2006-01-11 | 2007-02-07 | 广东风华高新科技股份有限公司 | Swing-type electronic element paster |
| US20100325860A1 (en) * | 2008-02-21 | 2010-12-30 | Yasuhiro Maenishi | Mounting condition determining method |
| CN101715285A (en) * | 2009-05-20 | 2010-05-26 | 王协峰 | Automatic sticking and inserting machine |
| CN202160346U (en) * | 2011-06-17 | 2012-03-07 | 王协峰 | Full-automatic high-speed LED plug-in chip mounter |
| CN202652728U (en) * | 2012-05-21 | 2013-01-02 | 王胜 | LED high-speed mounting and plugging machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105323975A (en) * | 2014-07-30 | 2016-02-10 | 上海儒竞电子科技有限公司 | Chip mounter |
| CN105323975B (en) * | 2014-07-30 | 2018-10-12 | 上海儒竞电子科技有限公司 | A kind of chip mounter |
| CN105795611A (en) * | 2016-06-06 | 2016-07-27 | 边国慧 | Full-automatic manufacturing machine of I-shaped brooch pin |
| CN105795611B (en) * | 2016-06-06 | 2019-02-01 | 陕西国际商贸学院 | A kind of full-automatic "-" type brooch buckles manufacturing machine |
| CN111491461A (en) * | 2020-05-28 | 2020-08-04 | 苏州欣汇电智能装备技术有限公司 | Automatic embedding device for metal base |
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Application publication date: 20120919 |