CN202640549U - Secondary ceramic powder distributing device - Google Patents

Secondary ceramic powder distributing device Download PDF

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Publication number
CN202640549U
CN202640549U CN 201220241147 CN201220241147U CN202640549U CN 202640549 U CN202640549 U CN 202640549U CN 201220241147 CN201220241147 CN 201220241147 CN 201220241147 U CN201220241147 U CN 201220241147U CN 202640549 U CN202640549 U CN 202640549U
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CN
China
Prior art keywords
base
fabric
ceramic powder
cloth
distributing device
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Expired - Fee Related
Application number
CN 201220241147
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Chinese (zh)
Inventor
梁飞峰
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Keda Industrial Co Ltd
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Keda Industrial Co Ltd
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Publication date
Application filed by Keda Industrial Co Ltd filed Critical Keda Industrial Co Ltd
Priority to CN 201220241147 priority Critical patent/CN202640549U/en
Application granted granted Critical
Publication of CN202640549U publication Critical patent/CN202640549U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The utility model discloses a secondary ceramic powder distributing device, which comprises a secondary ceramic powder distributing assembly and a working bottom plate, wherein the secondary ceramic powder distributing assembly is arranged corresponding to an ordinary die cavity; the working bottom plate is arranged on one side of a die, and is positioned on the same horizontal plane together with the upper surface of a lower die frame of the die; and the secondary ceramic powder distributing assembly comprises a plus material cloth distributing assembly which is arranged at a position where the plus material distributing assembly can move along the working bottom plate forwards and backwards in a reciprocating way, and a base distributing assembly which is arranged in front of the plus material distributing assembly and can move along the working bottom plate forwards and backwards in a reciprocating way. The secondary ceramic powder distributing device is simple in structure, is low in various costs, and is convenient to operate and maintain; and secondary distribution of ceramic powder can be realized.

Description

The ceramic powder secondary distributing device
Technical field
The utility model relates to a kind of distribution device of ceramic powder, is specifically related to a kind ofly carry respectively the secondary distributing device of ceramic powder in the die cavity with belt, dual area funnel and base material.
Background technology
At present, the distributing mode of ceramic tile production flow process mainly contains the distribution devices such as single cloth, common secondary material distributing, leather packing circulation thin plate production line and belt circulation thin plate production line.The single distribution device can only be arranged a kind of powder, and brick face version pattern is single.Common secondary distributing device adopts the grid feeding, and in order to prevent altering material, bottom drain and the grid vestige occurs, its grid can not be done too thinly, arrange that fabric is thick, and without the clout collecting function, the clout waste is large, production cost is high, can't carry out secondary material distributing for producing the ceramic ultra-thin brick.Leather packing, belt circulation thin plate production line need the configuration of Special purpose pressing machine and particular manufacturing craft mainly for the production of large specification thin plate, and produce line length, complex structure, and productivity ratio is low, and the powder waste is large, and production cost is high.
The utility model content
The purpose of this utility model is for the deficiencies in the prior art part, provides that a kind of cost simple in structure, every is lower, convenient operating maintenance, can realize the ceramic powder distributing device of secondary material distributing.
For achieving the above object, the utility model adopts following technical scheme:
The ceramic powder secondary distributing device comprises the ceramic powder secondary material distributing assembly that corresponding common die die cavity arranges; Also comprise a working plate, be arranged on a side of mould and be in the same level face with the upper surface of lower mould frame; And described ceramic powder secondary material distributing assembly comprises: a fabric cloth assembly, and being arranged on can be along on the position that moves back and forth before and after working plate is done; With a base-material cloth assembly, be arranged on fabric cloth assembly the front and can be along on the position that moves back and forth before and after working plate is done.
Further, the utility model also comprises a guideway, is arranged on the both sides of working plate and mould, and described fabric cloth assembly and base-material cloth assembly are installed on the described guideway.
As preferably, described fabric cloth assembly comprises: a fabric cloth bracket is arranged on the described guideway; One conveying assembly is arranged on the described fabric cloth bin, mainly is comprised of reductor, belt driving shaft, belt driven shaft and belt conveyor; One fabric distributing device is arranged on the top of described belt conveyor; With a fabric filling body, be arranged on the front of described conveying assembly.
As a kind of selection, described fabric filling body mainly is comprised of sliding plate and fabric scraper plate, and the upper end of described sliding plate engages with described belt conveyor, and its lower end then engages with described working plate; Described fabric scraper plate is arranged on the sliding plate front end, is fixed on the fabric cloth bin, and the lower end of fabric material scraping plate and the distance between the working plate are fabric thickness.
Select as another kind, described fabric filling body is the little hopper of filler.
As preferably, described base-material cloth assembly comprises: a base-material cloth bracket is arranged on the described guideway and is positioned at the front of fabric cloth assembly; One dual area funnel and base material is arranged on the described base-material cloth bracket, which is provided with base-material chamber and clout chamber; With a base-material blanking device, correspondence is arranged on the top in the base-material chamber of described dual area funnel and base material.
Further, the front end of described dual area funnel and base material is provided with the base-material material scraping plate.
Further, the front end of described base-material material scraping plate is provided with encapsulate and pushes away the brick bar.
As preferably, the rear end of described dual area funnel and base material is provided with the two scraping mechanisms of a lift.
Further preferred, the two scraping mechanisms of described lift comprise: a fixed mount is arranged on the base-material cloth bracket; The a pair of material scraping plate is arranged on the fixed mount in the liftable mode; And a lift cylinder, its cylinder part is fixed on the fixed mount, and its piston rod part is connected with two material scraping plates.
The utility model can be realized secondary material distributing by adopting said structure, also can realize the single cloth; Can produce conventional ceramic brick, ceramic splits by the anti-mode of beating, can also produce Antique Imitation Tiles; Can realize that also the forehand mode produces.Therefore the utility model is a kind of Multifunction cloth materials device, can allow ceramic producer produce better product, and kind is variation also, thereby reaches new growth engines; For the producer that does not produce ceramic splits, then can reduce the investment of industrial transformation.
Description of drawings
Fig. 1 is the side-looking structural representation of the utility model embodiment 1.
Fig. 2 is the plan structure schematic diagram of the utility model embodiment 1.
Fig. 3 is the side-looking structural representation of the utility model embodiment 2.
Fig. 4 is the plan structure schematic diagram of the utility model embodiment 2.
Among the figure:
The 1-mould; The 11-low mold frame; The 12-lower mold core; The 13-upper mold core; The 14-die cavity; The 2-working plate; 31-fabric cloth bin; 321-reductor; 322-belt driving shaft; 323-belt driven shaft; The 324-belt conveyor; 33-fabric cloth glassware; 341-sliding plate; 342-fabric scraper plate; The little hopper of 343-filler; 41-base-material cloth bracket; 42-dual area funnel and base material; 421-base-material chamber; 422-clout chamber; 43-base-material blanking device; 44-base-material material scraping plate; The 45-encapsulate pushes away the brick bar; The two scraping mechanisms of 46-lift; 461-one fixed mount; The two material scraping plates of 462-; The 463-lift cylinder; The 5-fabric; The 6-base-material.
Now in conjunction with the accompanying drawings and embodiments the utility model is described in further detail.
The specific embodiment
Embodiment 1
As depicted in figs. 1 and 2, the described ceramic powder secondary distributing device of present embodiment mainly is comprised of working plate 2, guideway (not shown), fabric cloth assembly and base-material cloth assembly.
Working plate 2 is arranged on a side of mould 1 and is in the same level face with the upper surface of lower mould frame 11.The guideway (not shown) is arranged on the both sides of working plate 2 and mould 1.
Fabric cloth assembly mainly is comprised of fabric cloth bin 31, conveying assembly, fabric cloth glassware 33 and fabric filling body.Fabric cloth bin 31 is arranged on the guideway, mainly forms (not shown) by guide wheel, support plate, push rod, stull etc.; Fabric cloth bin 31 can move back and forth before and after the upper surface of working plate and low mold frame is done along guideway.Conveying assembly is arranged on the fabric cloth bin 31, for existing traditional belt-type conveying assembly, mainly is comprised of reductor 321, belt driving shaft 322, belt driven shaft 323 and belt conveyor 324.Fabric cloth glassware 33 is arranged on the top of belt conveyor 324.The fabric filling body is arranged on the front of conveying assembly, mainly is comprised of sliding plate 341 and fabric scraper plate 342, and the upper end of sliding plate 341 engages with belt conveyor 324, and its lower end then engages with working plate 2; Fabric scraper plate 342 is arranged on the front end of sliding plate 341, is fixed on the fabric cloth bin 31, and the distance between the lower end of fabric material scraping plate 342 and the working plate 2 is fabric thickness.
Base-material cloth assembly is arranged on the front of fabric cloth assembly, mainly pushes away the two scraping mechanisms of brick bar 45 and lift by base-material cloth bracket 41, dual area funnel and base material 42, base-material blanking device 43, base-material material scraping plate 44, encapsulate and forms.Base-material cloth bracket 41 is arranged on the described guideway and is positioned at the front of fabric cloth assembly, mainly forms (not shown) by guide wheel, support plate, push rod, stull etc.; Base-material cloth bracket 41 can move back and forth before and after the upper surface of working plate and low mold frame is done along guideway equally.Dual area funnel and base material 42 is arranged on the base-material cloth bracket 41, and its inner chamber is separated into base-material chamber 421 and clout chamber 422.Base-material blanking device 43 correspondences are arranged on the top in the base-material chamber 421 of dual area funnel and base material.Base-material material scraping plate 44 is arranged on the base-material cloth bracket 41 of dual area funnel and base material 42 front ends.Encapsulate pushes away on the base-material cloth bracket 41 that brick bar 45 is arranged on base-material material scraping plate 44 front ends.The two scraping mechanisms 46 of lift mainly are comprised of fixed mount 461, two material scraping plate 462 and lift cylinder 463.Fixed mount 461 is arranged on the base-material cloth bracket 41 of dual area funnel and base material 42 rear ends, two material scraping plates 462 are arranged on the fixed mount 461 in the liftable mode, the cylinder part of lift cylinder 463 is fixed on the fixed mount 461, and its piston rod part is connected with two material scraping plates 462.
The course of work of the present utility model is as follows:
Fabric cloth assembly and base-material cloth assembly are parked in initial position, the fabric cloth glassware with the fabric 5 of different colours by technological requirement cloth on belt conveyor, base-material blanking device base-material under the base-material chamber of dual area funnel and base material simultaneously.Behind the complete material of cloth, guideway drives the fabric cloth bracket and the base-material cloth bracket moves along guide rail and the working plate mould cavity 14 forwards of guideway together, and this moment, encapsulate pushed away the brick bar with in type adobe ejection die in the die cavity.When running to the B place of low mold frame 11, sliding plate stops, the fabric cloth bin returns first, simultaneously belt conveyor operation, fabric on the belt conveyor is filled out on the lower mold core 12 through sliding plate, the fabric scraper plate strikes off fabric, and the speed of service of belt conveyor and the return speed of fabric cloth bin need be consistent at this moment.When sliding plate runs to the A place of low mold frame 11, lower mold core 12 descends, two material scraping plates rise under cylinder action, the base-material cloth bracket begins to return, first the clout in the clout chamber is inserted die cavity 14, again the base-material in the base-material chamber is inserted die cavity, the base-material material scraping plate strikes off base-material, and unnecessary fabric is collected into the clout chamber of dual area funnel and base material simultaneously.Fabric cloth bin and base-material cloth bracket are got back to initial position, and two material scraping plates descend under cylinder action, and the upper mold core 13 of mould descends and finishes the compacting of adobe, finishes one-period.The two material scraping plates of next cycle take the clout in dual area funnel and base material clout chamber to the B place again.
The distribution device of present embodiment can be realized secondary material distributing, also can realize the single cloth; Can produce conventional ceramic brick, ceramic splits and Antique Imitation Tiles by the anti-mode of beating.
The utility model characteristics: reductor is installed on the fabric cloth bin, moves together along guide rail, has shortened belt conveyor, and is stable; Fabric plays squeezing action during through a slope (sliding plate) by Belt Conveying, makes the floral designs of formation more natural and do not deform; Lower mold core is just to descend after fabric is inserted; Adopt the two material scraping plates of lift, collect unnecessary fabric, make the clout cleaning on the mould cleaner; Adopt the dual area funnel and base material, be divided into clout chamber and base-material chamber; Adopt encapsulate to push away the brick bar, when pushing away splits, can prevent from better damaging adobe.
The utility model is compared with common secondary material distributing, does not need to use the feeding grid, and the thickness of fabric is not subjected to the grid thickness limits, so but on belt conveyor the fabric of the above any thickness of cloth 3mm, can produce ultrathin ceramic bricks, can produce the conventional ceramic brick again; Increase the clout collecting function, clout is fully used, greatly reduce production cost; Can select different distributing devices and different distributing modes, arrange various different color lines and pattern at belt conveyor, make the cloth decoration effect more rich and varied.The utility model is compared with leather packing, belt circulation thin plate production line in addition, does not need Special purpose pressing machine and particular manufacturing craft, directly is connected with common die with common press and just can produces ceramic splits, can reduce the investment of transition of man of ceramics factory industry; Belt conveyor does not bear the pressure of press, and is not fragile; Whole distribution device is simple in structure, and is stable, and production efficiency is high, and the clout waste is few, so production cost is also very low.
Embodiment 2
As shown in Figure 3 and Figure 4, the described ceramic powder secondary distributing device of present embodiment is compared with embodiment 1, and its distinctive points is filler small powder bucket 343 is changed in sliding plate and the cancellation of fabric scraper plate.
The ceramic powder secondary distributing device of present embodiment can realize that the forehand mode produces ceramic adobe.

Claims (10)

1. the ceramic powder secondary distributing device comprises the ceramic powder secondary material distributing assembly that corresponding common die die cavity arranges, and it is characterized in that, also comprises:
One working plate is arranged on a side of mould and is in the same level face with the upper surface of lower mould frame; And
Described ceramic powder secondary material distributing assembly comprises:
One fabric cloth assembly, being arranged on can be along on the position that moves back and forth before and after working plate is done; With
One base-material cloth assembly, be arranged on fabric cloth assembly the front and can be along on the position that moves back and forth before and after working plate is done.
2. ceramic powder secondary distributing device according to claim 1 is characterized in that, also comprises a guideway, is arranged on the both sides of working plate and mould, and described fabric cloth assembly and base-material cloth assembly are installed on the described guideway.
3. ceramic powder secondary distributing device according to claim 2 is characterized in that, described fabric cloth assembly comprises:
One fabric cloth bracket is arranged on the described guideway;
One conveying assembly is arranged on the described fabric cloth bin, mainly is comprised of reductor, belt driving shaft, belt driven shaft and belt conveyor;
One fabric distributing device is arranged on the top of described belt conveyor; With
One fabric filling body is arranged on the front of described conveying assembly.
4. ceramic powder secondary distributing device according to claim 3 is characterized in that, described fabric filling body mainly is comprised of sliding plate and fabric scraper plate, and the upper end of described sliding plate engages with described belt conveyor, and its lower end then engages with described working plate; Described fabric scraper plate is arranged on the sliding plate front end, is fixed on the fabric cloth bin, and the lower end of fabric material scraping plate and the distance between the working plate are fabric thickness.
5. ceramic powder secondary distributing device according to claim 3 is characterized in that, described fabric filling body is the little hopper of filler.
6. ceramic powder secondary distributing device according to claim 2 is characterized in that, described base-material cloth assembly comprises:
One base-material cloth bracket is arranged on the described guideway and is positioned at the front of fabric cloth assembly;
One dual area funnel and base material is arranged on the described base-material cloth bracket, which is provided with base-material chamber and clout chamber; With
One base-material blanking device, correspondence are arranged on the top in the base-material chamber of described dual area funnel and base material.
7. ceramic powder secondary distributing device according to claim 6 is characterized in that, the front end of described dual area funnel and base material is provided with the base-material material scraping plate.
8. ceramic powder secondary distributing device according to claim 7 is characterized in that, the front end of described base-material material scraping plate is provided with encapsulate and pushes away the brick bar.
9. according to claim 6 to 8 arbitrary described ceramic powder secondary distributing devices, it is characterized in that the rear end of described dual area funnel and base material is provided with the two scraping mechanisms of a lift.
10. ceramic powder secondary distributing device according to claim 9 is characterized in that, the two scraping mechanisms of described lift comprise:
One fixed mount is arranged on the base-material cloth bracket;
The a pair of material scraping plate is arranged on the fixed mount in the liftable mode; And
One lift cylinder, its cylinder part is fixed on the fixed mount, and its piston rod part is connected with two material scraping plates.
CN 201220241147 2012-05-25 2012-05-25 Secondary ceramic powder distributing device Expired - Fee Related CN202640549U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220241147 CN202640549U (en) 2012-05-25 2012-05-25 Secondary ceramic powder distributing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220241147 CN202640549U (en) 2012-05-25 2012-05-25 Secondary ceramic powder distributing device

Publications (1)

Publication Number Publication Date
CN202640549U true CN202640549U (en) 2013-01-02

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220241147 Expired - Fee Related CN202640549U (en) 2012-05-25 2012-05-25 Secondary ceramic powder distributing device

Country Status (1)

Country Link
CN (1) CN202640549U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107379232A (en) * 2017-06-09 2017-11-24 信益陶瓷(中国)有限公司 A kind of entire body marble ceramic tile blank moulding process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107379232A (en) * 2017-06-09 2017-11-24 信益陶瓷(中国)有限公司 A kind of entire body marble ceramic tile blank moulding process

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130102

Termination date: 20170525

CF01 Termination of patent right due to non-payment of annual fee