CN202638670U - Spray coater - Google Patents
Spray coater Download PDFInfo
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- CN202638670U CN202638670U CN2012200884066U CN201220088406U CN202638670U CN 202638670 U CN202638670 U CN 202638670U CN 2012200884066 U CN2012200884066 U CN 2012200884066U CN 201220088406 U CN201220088406 U CN 201220088406U CN 202638670 U CN202638670 U CN 202638670U
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
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Abstract
本实用新型实施例公开了一种喷涂机,包括机架、设于机架上的喷枪、设于机架上用于带动所述喷枪沿水平和竖直方向运动的双坐标机构及控制系统,所述喷涂机还包括有用于控制喷枪进行喷涂并调整喷涂方向的喷枪控制机构,所述喷枪设于该喷枪控制机构上并利用该喷枪控制机构设于所述双坐标机构上;所述喷涂机还包括有设于机架上用于驱动所述双坐标机构沿垂直方向滑设于机架上的升降机构。这种喷涂机,其能达到自动喷涂,操作安全方便,节省人力,喷涂效率高的技术效果。
The embodiment of the utility model discloses a spraying machine, which comprises a frame, a spray gun mounted on the frame, a dual-coordinate mechanism and a control system mounted on the frame to drive the spray gun to move in horizontal and vertical directions, The spray gun also includes a spray gun control mechanism for controlling the spray gun to spray and adjust the spray direction, the spray gun is arranged on the spray gun control mechanism and is arranged on the double coordinate mechanism by the spray gun control mechanism; the spray gun It also includes a lifting mechanism arranged on the frame for driving the double coordinate mechanism to slide vertically on the frame. The spraying machine can achieve the technical effects of automatic spraying, safe and convenient operation, manpower saving and high spraying efficiency.
Description
技术领域 technical field
本实用新型涉及一种应用在建筑装饰领域的喷涂机。 The utility model relates to a spraying machine applied in the field of architectural decoration. the
背景技术 Background technique
目前,在对室内墙壁喷涂、粉刷时需人工手动作业,费事费力,成本高且非常不安全。 At present, when spraying and painting indoor walls, manual work is required, which is laborious, costly, and very unsafe. the
实用新型内容 Utility model content
本实用新型实施例所要解决的技术问题是:提供一种操作安全方便,节省人力,喷涂效率高的自动喷涂机。 The technical problem to be solved by the embodiment of the utility model is to provide an automatic spraying machine which is safe and convenient to operate, saves manpower and has high spraying efficiency. the
为了解决上述技术问题,本实用新型实施例提供了一种喷涂机,包括机架、设于机架上的喷枪、设于机架上用于带动所述喷枪沿水平和竖直方向运动的双坐标机构及控制系统,所述喷涂机还包括有用于控制喷枪进行喷涂并调整喷涂方向的喷枪控制机构,所述喷枪设于该喷枪控制机构上并利用该喷枪控制机构设于所述双坐标机构上。 In order to solve the above-mentioned technical problems, the embodiment of the utility model provides a spraying machine, which includes a frame, a spray gun mounted on the frame, and a dual Coordinate mechanism and control system, the spraying machine also includes a spray gun control mechanism for controlling the spray gun to spray and adjust the spraying direction, the spray gun is arranged on the spray gun control mechanism and is set on the double coordinate mechanism by using the spray gun control mechanism superior. the
进一步地,所述喷涂机还包括有设于机架上用于驱动所述双坐标机构沿垂直方向滑设于机架上的升降机构。 Further, the spraying machine also includes a lifting mechanism arranged on the frame for driving the double-coordinate mechanism to slide vertically on the frame. the
进一步地,所述升降机构包括设于机架上的升降轨道和滑设于该升降轨道上的滑块、固定在该滑块上的升降基座及带动升降基座升降的电动葫芦,该电动葫芦设于机架的顶部。 Further, the lifting mechanism includes a lifting track arranged on the frame, a slider slidingly arranged on the lifting track, a lifting base fixed on the sliding block, and an electric hoist that drives the lifting base up and down. The hoist is located on the top of the frame. the
进一步地,所述升降轨道的上端和下端均设有用于对升降滑块上行和下行的位移进行限位的限位块。 Further, both the upper end and the lower end of the lifting track are provided with limiting blocks for limiting the upward and downward displacement of the lifting slider. the
进一步地,所述双坐标机构包括水平移动机构和垂直移动机构,所述水平移动机构设于所述升降机构上,而垂直移动机构设于所述水平机构上,所述喷枪及喷枪控制机构设于所述垂直移动机构上。 Further, the two-coordinate mechanism includes a horizontal movement mechanism and a vertical movement mechanism, the horizontal movement mechanism is arranged on the lifting mechanism, and the vertical movement mechanism is arranged on the horizontal mechanism, and the spray gun and the spray gun control mechanism are set on the vertical movement mechanism. the
进一步地,所述水平移动机构包括设于所述升降机构上的水平基座、设于水平基座上的水平丝杆进给组件及设于该水平丝杆进给组件上的水平移动块。 Further, the horizontal moving mechanism includes a horizontal base provided on the lifting mechanism, a horizontal screw feed assembly provided on the horizontal base, and a horizontal moving block provided on the horizontal screw feed assembly. the
进一步地,所述垂直移动机构包括设于所述水平机构上的竖直基座、设于竖直基座上的竖直丝杆进给组件及设于该竖直丝杆进给组件上的竖直移动块。 Further, the vertical movement mechanism includes a vertical base arranged on the horizontal mechanism, a vertical screw feeding assembly arranged on the vertical base, and a vertical screw feeding assembly arranged on the vertical screw feeding assembly. Move blocks vertically. the
进一步地,所述机架包括上机架和下机架,上机架和下机架之间利用活动连接机构连接紧固。 Further, the frame includes an upper frame and a lower frame, and the upper frame and the lower frame are connected and fastened by a movable connection mechanism. the
进一步地,所述活动连接机构为快速夹钳机构。 Further, the movable connection mechanism is a quick clamp mechanism. the
进一步地,所述机架的底部还设有用于带动整个喷涂机行走的行走机构及用于搅拌涂料的搅拌器。 Further, the bottom of the frame is also provided with a walking mechanism for driving the whole sprayer and an agitator for stirring the paint. the
本实用新型实施例的有益效果是:通过在所述双坐标机构上设置用于调整控制喷枪的旋转角度的喷枪控制机构,从而到达了自动喷涂,操作安全方便,节省人力,喷涂效率高的技术效果。 The beneficial effects of the embodiment of the utility model are: by setting the spray gun control mechanism for adjusting the rotation angle of the control spray gun on the dual coordinate mechanism, automatic spraying is achieved, the operation is safe and convenient, manpower is saved, and the spraying efficiency is high. Effect. the
同时,利用所述升降机构带动所述双坐标机构进而带动喷枪进行升降运动,可使喷涂机适用于较大的喷涂高度范围,具有更大的喷涂面积。 At the same time, using the lifting mechanism to drive the double-coordinate mechanism and then drive the spray gun to carry out lifting movement can make the spraying machine suitable for a larger spraying height range and have a larger spraying area. the
再者,由于上支架和下支架采用活动连接机构活动连接,整个喷涂机可方便进出门。 Furthermore, since the upper support and the lower support are movably connected by a movable connection mechanism, the whole spraying machine can be conveniently passed in and out of the door. the
附图说明 Description of drawings
图1是本实用新型实施例的立体图。 Fig. 1 is a perspective view of the utility model embodiment. the
图2是本实用新型实施例的主视图。 Fig. 2 is the front view of the utility model embodiment. the
图3是本实用新型实施例的侧视图。 Fig. 3 is a side view of the utility model embodiment. the
图4是本实用新型实施例的立体图的局部视图。 Fig. 4 is a partial view of a perspective view of an embodiment of the present invention. the
图5是图4中M处的放大图。 Fig. 5 is an enlarged view at M in Fig. 4 . the
图6是本实用新型实施例的喷枪控制机构的整体结构示意图。 Fig. 6 is a schematic diagram of the overall structure of the spray gun control mechanism of the embodiment of the present invention. the
图7是图6所示的喷枪控制机构中的开关控制组件的结构示意图。 Fig. 7 is a structural schematic diagram of the switch control assembly in the spray gun control mechanism shown in Fig. 6 . the
具体实施方式 Detailed ways
如图1至图7所示,本实用新型实施例提供一种喷涂机,包括机架70、手柄71、搅拌器72、双坐标机构73、升降机构76、行走机构77、活动连接机构78、包括喷枪81、喷枪控制机构82和控制部件83的喷涂器8及用于控制整台喷涂机各部件工作的控制系统(图中未示)。
As shown in Figures 1 to 7, the utility model embodiment provides a spraying machine, including a
所述机架70包括上机架701、下支架702及支撑板703,所述上机架701为框架式结构,其设于下支架702的上方;所述下支架702用于支撑上支架701,其亦为框架式结构,所述支撑板703设于下支架702的底端,用于支撑承载整个支架70和其他部件。
Described
所述手柄71用于供人把持和掌握喷涂机的行走方向,本实施例中,喷涂机的行走也可由控制系统控制,喷涂机上设有操作盘和自动按钮(图中未示)。
The
所述搅拌器72用于搅拌涂料,其包括搅拌桶721和由搅拌电机722驱动的搅拌刷723。
The
所述双坐标机构73设于机架70上,用于带动所述喷枪81进行左右和前后进给运动,该双坐标机构73包括水平移动机构74和垂直移动机构75,所述水平移动机构74设于所述升降机构76上,而垂直移动机构75设于所述水平机构74上。所述水平移动机构74包括设于所述升降机构上的水平基座741、设于水平基座741上的水平丝杆进给组件742及设于该水平丝杆进给组件742上的水平移动块743。所述垂直移动机构75包括设于所述水平机构74上的竖直基座751、设于竖直基座751上的竖直丝杆进给组件752及设于该竖直丝杆进给组件752上的竖直移动块753。
Described double-coordinate
所述升降机构76用于带动所述双坐标机构73进行垂直升降运动,其包括设于机架70上的升降轨道761和滑设于该升降轨道761上的滑块762、固定在该滑块762上的升降基座763、带动升降基座763升降的电动葫芦764、用于对滑块762的上行滑位移和下行位移进行限位的限位块765、升降吊钩766及定位吊钩767,所述升降轨道761固定设于机架70上,其顶端和底端均设有限位块765以限制所述双坐标机构73滑出升降轨道761。所述升降轨道761分为上下两部分,上下两部分分别对应设置于所述上支架701和下支架702上。本实施例中,所述滑块762利用开口直线轴承滑设于所述升降轨道761上。所述升降基座763的顶端设有升降吊钩766,而所述双坐标机构73固定于该升降基座763上。所述电动葫芦764用于驱动所述升降基座763升降,其利用定位吊钩767可活动地滑设于所述上机架701的顶横梁上,根据需要拧紧定位吊钩767上的紧固螺钉使电动葫芦764固定于所需位置。电动葫芦764上设有升降挂钩(图中未示)与所述升降吊钩766连接。
The
所述行走机构77设于所述机架70的底端,用于带动整个喷涂机进行行走和移动,本实施例中,行走机构77设于所述机架70的支撑板703的底端。
The running
所述活动连接机构78用于连接所述上支架701和下支架702,其设于上支架701和下支架702的结合部位处,本实施中采用的是快速夹钳机构。在进出门时,由于支架70整体高度较高,喷涂机无法进出门,此时可通过利用打开活动连接机构78,使上支架701翻转以便于喷涂机进出门,进出门后使上支架701翻转复位,用所述活动连接机构78是上支架701和下支架702连接紧固。可理解地,所述活动连接机构78也可为合页连接机构,此时,上支架701可利用该合页连接机构折叠于下支架702上。活动连接机构78的使用,有利于收藏和搬运、节省空间。
The
所述喷涂器8包括喷枪81、喷枪控制机构82和控制部件83,所述喷枪81上设有喷嘴811,其由喷嘴开关控制,喷枪81用于喷涂涂料,其设于所述喷枪控制机构82上,而喷枪控制机构82设于所述双坐标机构73上;所述喷枪81和喷枪控制机构82均与所述控制部 件83电连接,控制部件83与控制系统电连接。
Described
如图6、图7所示,所述喷枪控制机构82包括用于控制旋转以调整喷涂的上下角度的旋转控制组件和安装于旋转控制组件上的、用于控制喷枪81进行喷涂的开关控制组件。
As shown in Figures 6 and 7, the spray
旋转控制组件包括固定座10和固设于固定座10一端的电机20,电机20为步进电机或伺服电机。电机20上设有输出轴200,输出轴200转动地固设于固定座10上,输出轴200包括电机20的转轴201、联轴器203及传动轴205。
The rotation control assembly includes a fixed
固定座10大致呈U型,固定座10包括底板11、垂直于底板11设置的电机支撑板13及支撑板15。
The fixing
固定座10的底板11设于所述双坐标机构73上,利用双坐标机构73可以带动所述喷枪81上下左右移动进行喷涂。
The
电机支撑板13设置于底板11的边缘上,电机支撑板13上设有容置电机20的转轴201的通孔。电机20通过螺丝固定于电机支撑板13上,电机20的转轴201转动地容置于所述通孔内。
The
支撑板15为两个,垂直于底板11设置于其上。支撑板15上对应于通孔位置设有于通孔同轴心的穿孔,穿孔中转动地容置有传动轴205,传动轴205通过联轴器203连接于电机20的转轴201。
There are two supporting
开关控制组件固设于输出轴200上,包括旋转板30、卡块40及气缸组件50。
The switch control assembly is fixed on the
在旋转板30的中部沿旋转板30的宽度方向开设有过孔31,过孔31用于穿过并固定输出轴200。从而,电机20工作时,输出轴200转动预定的角度,固定于输出轴200上的旋转板30同步转动至预定的角度,进而调整旋转板30上喷枪所喷涂的上下角度,本实施方式中,电机20相对于水平面上下旋转的角度范围为正负45度。
A through
旋转板30上设有与喷枪相适应的镂空单元,喷枪81设置于镂空单元中。
A hollowed-out unit compatible with the spray gun is provided on the
旋转板30的对应于镂空单元的边沿还固设有用于固定喷枪81的卡块40,卡块40上螺合有紧固螺钉41,锁紧所述紧固螺钉41即可紧抵固定喷枪81。
The edge of the
气缸组件50包括气缸载板51、气缸53、伸缩轴55及挡板57。
The
气缸载板51垂直于旋转板30设置于其一侧,气缸载板51上设有气缸53和伸缩轴55。伸缩轴55连接并由气缸53驱动,平行于旋转板30活动地设于气缸载板51上。伸缩轴55的末端股设有挡板57,挡板57垂直于伸缩轴55设置,用于抵挡喷枪81的开关阀60以控制喷枪81进行喷涂。
The
喷枪控制机构82的工作原理为:电机20工作,电机20的输出轴200旋转至预定角 度,固定于输出轴200上的开关控制组件带动其上的喷枪同步旋转至预定角度;气缸53动作,由气缸53驱动的伸缩轴55伸出,固设于伸缩轴55末端的挡板57同步运动抵紧并打开喷枪81的开关阀60,从而便实现了喷枪81所喷涂的上下角度的调整。由于固定座10的底板11设于所述双坐标机构73上,利用双坐标机构73可以带动所述喷枪81上下左右移动进行喷涂。
The working principle of the spray
整个喷涂机的工作过程如下:首先由搅拌器72搅拌涂料,涂料搅拌好后,开启喷涂器8,启动其喷枪81上的喷嘴开关,对喷涂器8进行调压,调压完毕后关闭喷嘴811,利用控制系统控制或人工操作使行走机构77运行,将喷涂机移动至喷涂位置;然后,启动双坐标机构73,使喷嘴811在双坐标机构73上按程序设定的轨迹左右喷涂,左右喷涂完毕后,启动电动葫芦764,带动双坐标机构73上升约50mm后停住,双坐标机构73重复上一次执行的操作进行左右喷涂,到达两个极限位置时,电机20启动使喷枪81旋转一定角度,在设定的角度下,喷枪81喷涂完成极限位置的喷涂。
The working process of the whole spraying machine is as follows: First, the paint is stirred by the
以上所述是本实用新型的具体实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本实用新型的保护范围。 The above is a specific embodiment of the utility model, and it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made. These improvements and modifications It is also regarded as the protection scope of the present utility model. the
Claims (10)
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| CN106311533A (en) * | 2015-07-01 | 2017-01-11 | 中国五洲工程设计集团有限公司 | Automated inner hole coating device for propellant high in slenderness ratio |
| CN106984460A (en) * | 2017-06-06 | 2017-07-28 | 天津神龙兴业科技有限公司 | A kind of waterproof material spraying equipment |
| CN107930877A (en) * | 2017-12-07 | 2018-04-20 | 天长市金陵电子有限责任公司 | A kind of electrostatic powder coating machine sprayed automatically |
| CN109779212A (en) * | 2019-03-14 | 2019-05-21 | 深圳大学 | Automate building surface coating injection equipment |
| CN110067283A (en) * | 2019-05-15 | 2019-07-30 | 王拓 | A kind of hydraulic engineering station circulation dispensing device for water |
| CN110411930A (en) * | 2019-05-28 | 2019-11-05 | 河海大学 | A water tank lifting device providing a high hydraulic gradient |
| CN111206753A (en) * | 2020-03-25 | 2020-05-29 | 浙江省三建建设集团有限公司 | A mobile device for a free-standing high spray gun and a method of using the same |
| CN112044643A (en) * | 2020-09-23 | 2020-12-08 | 广船国际有限公司 | Spraying machine |
| CN112662216A (en) * | 2020-12-18 | 2021-04-16 | 福建省春天生态科技股份有限公司 | Wood-grain-like paint for repairing wooden structure of ancient building and spraying method thereof |
| CN114214910A (en) * | 2016-01-20 | 2022-03-22 | 固瑞克明尼苏达有限公司 | Mounting fixture for sprayer of marking machine |
| CN115382700A (en) * | 2022-08-24 | 2022-11-25 | 江苏科技大学 | Paint spraying robot for ship body paint spraying |
| CN119549323A (en) * | 2024-12-23 | 2025-03-04 | 中建八局新型建造工程有限公司 | Double gun multi-surface spraying system |
-
2012
- 2012-03-09 CN CN2012200884066U patent/CN202638670U/en not_active Expired - Fee Related
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106311533A (en) * | 2015-07-01 | 2017-01-11 | 中国五洲工程设计集团有限公司 | Automated inner hole coating device for propellant high in slenderness ratio |
| CN106311533B (en) * | 2015-07-01 | 2018-11-16 | 中国五洲工程设计集团有限公司 | A kind of high-fineness ratio propellant automation inner hole coating unit |
| CN114214910A (en) * | 2016-01-20 | 2022-03-22 | 固瑞克明尼苏达有限公司 | Mounting fixture for sprayer of marking machine |
| CN114214910B (en) * | 2016-01-20 | 2023-11-10 | 固瑞克明尼苏达有限公司 | Mounting fixture for striping machine sprayer |
| CN106185738A (en) * | 2016-08-30 | 2016-12-07 | 中冶华天南京工程技术有限公司 | A kind of magnesium oxide spray gun elevating mechanism |
| CN106984460A (en) * | 2017-06-06 | 2017-07-28 | 天津神龙兴业科技有限公司 | A kind of waterproof material spraying equipment |
| CN107930877A (en) * | 2017-12-07 | 2018-04-20 | 天长市金陵电子有限责任公司 | A kind of electrostatic powder coating machine sprayed automatically |
| CN109779212A (en) * | 2019-03-14 | 2019-05-21 | 深圳大学 | Automate building surface coating injection equipment |
| CN109779212B (en) * | 2019-03-14 | 2023-11-17 | 深圳大学 | Automated building surface coating spray equipment |
| CN110067283A (en) * | 2019-05-15 | 2019-07-30 | 王拓 | A kind of hydraulic engineering station circulation dispensing device for water |
| CN110411930A (en) * | 2019-05-28 | 2019-11-05 | 河海大学 | A water tank lifting device providing a high hydraulic gradient |
| CN111206753A (en) * | 2020-03-25 | 2020-05-29 | 浙江省三建建设集团有限公司 | A mobile device for a free-standing high spray gun and a method of using the same |
| CN112044643A (en) * | 2020-09-23 | 2020-12-08 | 广船国际有限公司 | Spraying machine |
| CN112662216A (en) * | 2020-12-18 | 2021-04-16 | 福建省春天生态科技股份有限公司 | Wood-grain-like paint for repairing wooden structure of ancient building and spraying method thereof |
| CN115382700A (en) * | 2022-08-24 | 2022-11-25 | 江苏科技大学 | Paint spraying robot for ship body paint spraying |
| CN115382700B (en) * | 2022-08-24 | 2024-01-12 | 江苏科技大学 | Paint spraying robot for ship paint spraying |
| CN119549323A (en) * | 2024-12-23 | 2025-03-04 | 中建八局新型建造工程有限公司 | Double gun multi-surface spraying system |
| CN119549323B (en) * | 2024-12-23 | 2025-10-17 | 中建八局新型建造工程有限公司 | Double-gun multi-surface spraying system |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
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