CN202558836U - Moving and energy self-supporting type biomass collection and carbonization treatment integrated device - Google Patents
Moving and energy self-supporting type biomass collection and carbonization treatment integrated device Download PDFInfo
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- CN202558836U CN202558836U CN2012200029082U CN201220002908U CN202558836U CN 202558836 U CN202558836 U CN 202558836U CN 2012200029082 U CN2012200029082 U CN 2012200029082U CN 201220002908 U CN201220002908 U CN 201220002908U CN 202558836 U CN202558836 U CN 202558836U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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Abstract
The utility model relates to a moving and energy self-supporting type biomass collection and carbonization treatment integrated device and belongs to the technical field of new energy biomass energy. The device is provided with a motor vehicle special for a biomass breaker, and a burner, a dryer, a prizing loading vehicle of a baking carbonizing device are integrally installed in the device. The device can be directly drawn to an agricultural and forestry biomass production area to directly collect crop straws, fruit tree branches and leaves, palm branches and leaves, sugarcane top waste residues and wood dust which are locally baked and carbonized to produce 'biomass coal' with high compactness. Produced solid biomass carbonized products facilitate long-distance transportation, have hydrophobicity, are not easy to get damp, are convenient to store, high in density and high in heat value, and can be applied to the existing coal-fired power stations for power generation.
Description
Technical field
The utility model technology belongs to new forms of energy biomass energy technical field.
Background technology
The energy is one of main bottleneck of the present socio-economic development of China, in the new forms of energy development strategy of country, the application of biomass energy is paid much attention to.The agricultural-forestry biomass energy that the rural area of China is distributing a large amount of; Like the stalk of farm crop (cotton, wheat, corn, soybean, paddy rice), fruit tree branches and leaves, palm tree branches and leaves, Caulis Sacchari sinensis leaf waste residue, wood chip etc.; But owing to be dispersed in the huge areal extent; If use the biomass of these distributions, the collection of biomass, transportation and storage cost will be very high, and especially the collection of biomass need consume lot of energy.In addition, the fire safety of biomass storage also is great difficult point.So the collection of biomass, storage and transportation are current biomass energy development key of restriction and bottleneck, the utilization of biomass energy does not form scale so far.
At present; China's independent research the biomass solid formed fuel suite of equipment, but such equipment claimed is fixedly installed in a certain place, and need with the biomass collection of virgin state in the vast zone be transported to place, equipment place; Because original biomass is bulky; Far away apart from processing treatment equipment, be difficult to solve effectively collection, storage and the transportation problem of biomass, so greatly limited the development and the utilization of biomass energy.
The utility model content
The utility model provides a kind of and moves and power self-support formula biomass collection and charing processing integrated apparatus; Its manufacturing and processing equipment is integrated to be fixedly mounted on the skid car, adopts truck draws needs to collect agricultural-forestry biomass to stalk, fruit tree branches and leaves, palm tree branches and leaves, wood chip etc. place.
The solid biomass carbonization product of the utility model production not only is convenient to long-distance transportation, and has hydrophobic nature, is difficult for getting damp being convenient to store; Density is big, calorific value is high, and 1 ton of biomass energy fuel is equivalent to 0.7 ton of standard fire coal, can replace in the coal firing boiler coal directly burning generate electricity or heat supply.Therefore can make full use of a large amount of existing coal power station generating of China, and not need newly-built biomass power generation facility.
Because the calorific value of biomass such as agricultural crop straw, fruit tree branches and leaves, palm tree branches and leaves, wood chip is less, density is little; Be unfavorable for collecting, store and transportation; Limited the collection radius of biomass material; Transportation cost is high, and therefore, comprehensive utilization projects such as some biomass power generations can't guarantee the biomass energy feed rate.
In order to overcome difficulties such as agricultural-forestry biomass energy collection, storage, transportation, fire prevention such as stalk, fruit tree branches and leaves, palm tree branches and leaves, wood chip, the utility model provides a kind of and moves and power self-support formula biomass collection and charing processing integrated apparatus; The utility model is portable production unit; Entering can be pulled and the zone of agricultural-forestry biomass such as stalk, fruit tree branches and leaves, palm tree branches and leaves, wood chip need be collected; On the spot with biomass choppings, dry, cure charing, become powder, granulation; Produce biomass carbonated powder or biomass carbonated solid particulate-bio-coal, biomass energy is concentrated in the very little charing solid particulate, direct alternative fuel as coal.This biomass collection heat energy that production produces with charing processing integrated apparatus is by the greatly recycling of degree, and system's energy consumption is low; Simultaneously, can utilize electric energy self-produced in biomass carbonated and heat energy autonomous operation on the spot, and not need external any energy.
The utility model solves the technical scheme that key technical problem adopted:
1. one kind is moved and power self-support formula biomass collection and charing processing integrated apparatus, it is characterized in that, comprises the special machine motor-car that biomass crusher is housed, the integrated skid car that burner (3), baker (2) is installed, cures asher (5); Move and can be drawn to the agricultural-forestry biomass place of production with power self-support formula biomass collection with charing processing integrated apparatus and directly collect agricultural crop straw, fruit tree branches and leaves, palm tree branches and leaves, Caulis Sacchari sinensis leaf waste residue, wood chip, warp cures the biomass coal that charing produces highly dense solidity on the spot; Cure in the carbonization process in biomass, burner (3) provides stable heat energy for whole production system; It is main fuel that burner (3) adopts the waste gas that contains volatile fuel that cures the carbonization process generation, and self-produced biomass carbonated powder scrap is an auxiliary fuel; The electricity consumption of production system provides by carrying generator (4), and generator (4) heat energy consumption is from burner (3); Be to improve the thermo-efficiency of burner (3), in the water cooler (6) since the warm air that heat exchange produced utilize through hammer mill (7), pass through cyclonic separator again after, be transported to burner (3); The thermal source of pre-heaters (1) warm air after the flue heat exchange of baker (2) of hanging oneself.
Pre-heaters (1), baker (2), burner (3), generator (4), cure asher (5), water cooler (6), hammer mill (7), tablets press (8) is integrated is fixedly mounted on the skid car.
At first, move and to process integrated apparatus with power self-support formula biomass collection and charing and be pulled the production place that entering need be collected agricultural-forestry biomass such as stalk, fruit tree branches and leaves, palm tree branches and leaves, wood chip.
Agricultural-forestry biomass can raw material be collected: 1 special machine motor-car that biomass crusher is housed is driven to farmland etc. and locates, and raw materials such as stalk, fruit tree branches and leaves, palm tree branches and leaves are collected by the biomass crusher; The biomass crusher motor vehicle has following function: agricultural-forestry biomass raw materials such as chopping stalk; The agricultural-forestry biomass raw material of chopping is encased in the silk screen container that carries, after waiting to fill, is sent to move and processes in the integrated apparatus with power self-support formula biomass collection and charing.
Processing solid biomass product of coal is made up of 2 skid cars: pre-heaters, baker, gas flare, cure equipment such as asher, water cooler, hammer mill, tablets press, cyclonic separator, integrated being fixedly mounted on 2 skid cars; The about 1200cm of skid vehicle commander degree, wide 245cm can easily be drawn to the production operation place by truck.
The biological energy raw materials such as stalk of biomass crusher chopping are transported to baker after handling through pre-heaters, dry to moisture content less than 20%, be transported to then and cure asher; Curing asher will pass through raw material roastings such as the dried stalk of baker and become the charing biomass fuel; The charing biomass fuel through overcooling, grind, granulation, obtain biomass carbonated solid particulate product-bio-coal; After biomass charcoal fuel is milled to fine powder, also can directly pack accumulating without granulation according to customer requirements.
Burner is that whole production system provides stable heat energy, and being mainly power 25kW generator provides heat energy and for curing asher heat energy is provided; Burner is a main fuel with the combustible exhaust gas (containing volatile combustiblematerials) that cures the generation of asher operational process conversely, and self-produced carbonization power end material is auxiliary fuel; Be to improve the thermo-efficiency of burner, in the water cooler because the warm air that heat exchange produced through the hammer mill utilization, through behind the cyclonic separator, is transported to burner again; The thermal source of the pre-heaters warm air after the heat exchange of baker flue of hanging oneself.The electricity consumption of whole production system is provided by the 25kW generator special, and the heat energy of generator consumes is from burner.
The production efficiency of baker directly influences gross production efficiency; The production efficiency of baker and the moisture content of biomass material are closely related, and the biomass material moisture content is high, and then the production efficiency of baker is low, otherwise then production efficiency is high; If the moisture content of biomass material is lower than 20%, then move the about 200t/d of industrial scale that processes integrated apparatus with power self-support formula biomass collection and charing, if the moisture content of biomass material is higher than 50%, the about 40t/d of industrial scale then.
(4) the utility model patent working effect: the overall thermal utilization ratio is greater than 90%, and self energy consumption is low; The consumption of equipment energy source and power is all provided by production system itself, and does not need the external energy; Adopt portable biomass energy to collect processing units, floor mop enters the field easily, and the gained bio-coal has higher density, is difficult for by biological degradation; The utility model makes the collection difficulty no longer of biomass energies such as stalk, fruit tree branches and leaves, palm tree branches and leaves, wood chip, has solved biomass materials such as stalk, fruit tree branches and leaves, palm tree branches and leaves, wood chip and has been unfavorable for the problem that stores and transport; Because the finished product burning-point increases than biomass material is corresponding, improved the level of safety that stores.
Description of drawings
Fig. 1 is the structural representation of the utility model:
Among the figure: pre-heaters (1), baker (2), burner (3), generator (4), cure asher (5), water cooler (6), hammer mill (7), tablets press (8).
Embodiment
The utility model invention is a kind of less energy-consumption biomass material thermal treatment unit, and its flow process is: agricultural-forestry biomass raw materials such as stalk are collected biomass crusher, after chopping, is transported to and moves and power self-support formula biomass collection and charing processing integrated apparatus; The biological energy raw material that is shredded is transported to and cures in the asher (5) through drying to moisture content 20～50% scopes, in 250～300 ℃ TR, cures charing 15～30min; Then, the biomass energy intermediates of roasting charing are transported to water cooler (6), through hammer mill (7) grind, tablets press (8) moulding, obtain biomass energy solid forming product-bio-coal; Bio-coal also can without grind, granulating and forming, directly packing and storing.
Stages such as this biomass collection and charing processing integrated apparatus production process is divided into biological energy raw material chopping, oven dry, roasting, cools off, grinds, solid particulate moulding; Wherein oven dry, roasting need operation continuously; The finished product are collected in the uncovered product stock case of 20t, are transported to storage vault after filling.
Claims (2)
1. one kind is moved and power self-support formula biomass collection and charing processing integrated apparatus, it is characterized in that, comprises the special machine motor-car that biomass crusher is housed, the integrated skid car that burner (3), baker (2) is installed, cures asher (5); Move and to process integrated apparatus with power self-support formula biomass collection and charing and can be drawn to the agricultural-forestry biomass place of production and directly collect agricultural crop straw, palm tree branches and leaves, Caulis Sacchari sinensis leaf waste residue; Wood chip; Through curing the biomass coal that charing produces highly dense solidity on the spot; Cure in the carbonization process in biomass, burner (3) provides stable heat energy for whole production system; It is main fuel that burner (3) adopts the combustible exhaust gas that cures the carbonization process generation, and self-produced biomass carbonated powder scrap is an auxiliary fuel; The electricity consumption of production system provides by carrying generator (4), and generator (4) heat energy consumption is from burner (3); Be to improve the thermo-efficiency of burner (3), in the water cooler (6) since the warm air that heat exchange produced utilize through hammer mill (7), pass through cyclonic separator again after, be transported to burner (3); The thermal source of pre-heaters (1) warm air after the flue heat exchange of baker (2) of hanging oneself.
2. a kind of moving and power self-support formula biomass collection and charing processing integrated apparatus according to claim 1; It is characterized in that, pre-heaters (1), baker (2), burner (3), generator (4), cure asher (5), water cooler (6), hammer mill (7), tablets press (8) is integrated is fixedly mounted on the skid car.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200029082U CN202558836U (en) | 2012-01-04 | 2012-01-04 | Moving and energy self-supporting type biomass collection and carbonization treatment integrated device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200029082U CN202558836U (en) | 2012-01-04 | 2012-01-04 | Moving and energy self-supporting type biomass collection and carbonization treatment integrated device |
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| Publication Number | Publication Date |
|---|---|
| CN202558836U true CN202558836U (en) | 2012-11-28 |
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| CN2012200029082U Expired - Lifetime CN202558836U (en) | 2012-01-04 | 2012-01-04 | Moving and energy self-supporting type biomass collection and carbonization treatment integrated device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104534814A (en) * | 2014-12-05 | 2015-04-22 | 安徽和群牧业科技有限公司 | Animal dung drying device |
| CN104629850A (en) * | 2015-02-06 | 2015-05-20 | 江苏大学 | Biomass generating device and method |
| CN105295972A (en) * | 2015-11-18 | 2016-02-03 | 中国科学院地球化学研究所 | Self-propelled combined biomass carbonization system |
| CN108893174A (en) * | 2018-08-22 | 2018-11-27 | 大连理工大学 | A kind of process of biomass castoff self energizing preparation high-quality compression energy fuel |
| CN109097141A (en) * | 2018-09-21 | 2018-12-28 | 河南博顿生物科技有限公司 | A kind of preparation process of biomass granule fuel |
| CN112430471A (en) * | 2020-12-23 | 2021-03-02 | 河南省科学院 | Preparation process and production system of straw baking molded fuel and baking furnace |
-
2012
- 2012-01-04 CN CN2012200029082U patent/CN202558836U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104534814A (en) * | 2014-12-05 | 2015-04-22 | 安徽和群牧业科技有限公司 | Animal dung drying device |
| CN104534814B (en) * | 2014-12-05 | 2017-02-08 | 安徽和群牧业科技有限公司 | Animal dung drying device |
| CN104629850A (en) * | 2015-02-06 | 2015-05-20 | 江苏大学 | Biomass generating device and method |
| CN104629850B (en) * | 2015-02-06 | 2017-04-05 | 江苏大学 | A kind of biomass generator and method |
| CN105295972A (en) * | 2015-11-18 | 2016-02-03 | 中国科学院地球化学研究所 | Self-propelled combined biomass carbonization system |
| CN105295972B (en) * | 2015-11-18 | 2018-07-17 | 中国科学院地球化学研究所 | Self-propelled joint biomass carbonization system |
| CN108893174A (en) * | 2018-08-22 | 2018-11-27 | 大连理工大学 | A kind of process of biomass castoff self energizing preparation high-quality compression energy fuel |
| CN109097141A (en) * | 2018-09-21 | 2018-12-28 | 河南博顿生物科技有限公司 | A kind of preparation process of biomass granule fuel |
| CN112430471A (en) * | 2020-12-23 | 2021-03-02 | 河南省科学院 | Preparation process and production system of straw baking molded fuel and baking furnace |
| CN112430471B (en) * | 2020-12-23 | 2022-03-29 | 河南省科学院 | Preparation process and production system of straw baking molded fuel and baking furnace |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SHANDONG SHITE NEW ENERGY TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: WUHAN YISHITE INVESTMENT ENGINEERING CO., LTD. Effective date: 20140228 |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 430063 WUHAN, HUBEI PROVINCE TO: 250022 JINAN, SHANDONG PROVINCE |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20140228 Address after: 250022, No. 36, Mao Mao Road, Shizhong District, Shandong City, Ji'nan Province Patentee after: Shandong special New Energy Technology Co., Ltd. Address before: 430063, 7 East Main Street, Wuchang District, Hubei, Wuhan Patentee before: Wuhan Yishite Zhaoshang Investment Engineering Co., Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20121128 |